Quantitative discharging mechanism for hot melt coating
By designing a hot melt paint feeding device that includes a stirring and metering mechanism, the problem of controlling paint usage was solved, achieving uniform mixing and metered supply of paint, thus improving the quality of road markings and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-03-27
AI Technical Summary
The existing hot melt paint dispensing mechanism lacks a quantitative mechanism, making it difficult to control the amount of paint used during road marking construction. This affects the uniformity of the marking thickness, drying time, and visibility, increasing the risk of traffic accidents.
A hot melt coating quantitative feeding mechanism was designed, which includes a base, a stirring mechanism, and a quantitative mechanism. The mechanism uses a servo motor to drive the stirring rod, a temperature sensor to monitor the temperature, a liquid level sensor to control the liquid level, and an electromagnetic valve to control the discharge. Combined with a pump, it realizes quantitative delivery and stable supply of coating.
It achieves uniform mixing and quantitative feeding of hot melt coatings, improving the quality and safety of road markings, reducing energy consumption, and enhancing production convenience and operational efficiency.
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Figure CN224040829U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to quantitative unloading mechanism technical field, concretely is a kind of hot melt coating quantitative unloading mechanism. BACKGROUND
[0002] In many industrial production fields, such as road marking construction, edge sealing process in furniture manufacturing, carton bonding in packaging industry, hot melt coating is widely used due to its excellent properties. It is solid powder at room temperature, and needs to be heated to a specific temperature to melt during construction, thereby playing the functions of bonding, marking, etc.
[0003] Based on the above, the present inventor found that the following problems exist: The current hot melt coating unloading mechanism lacks a quantitative mechanism. In the context of road marking construction, the amount of hot melt coating needs to be strictly controlled. If too much is unloaded, the thickness of the marking may not be uniform, and the surface may not be smooth, which not only affects the appearance, but also causes the drying time to be prolonged due to excessive thickness, hindering the resumption of normal traffic. On the contrary, if too little is unloaded, it is not possible to form a complete and clear marking, which reduces the visibility and durability of the marking and increases the potential risk of traffic accidents.
[0004] Therefore, in view of the above, the existing structure and deficiencies are improved, and a hot melt coating quantitative unloading mechanism is provided to achieve a more practical value. INVENTION CONTENTS
[0005] The purpose of the utility model is to provide a hot melt coating quantitative unloading mechanism to solve the problem of the lack of a quantitative mechanism in the current hot melt coating unloading mechanism as mentioned in the background.
[0006] In view of the above problems, the technical solution proposed by the utility model is:
[0007] A hot melt coating quantitative unloading mechanism, comprising a base, a stirring mechanism and a quantitative mechanism, the stirring mechanism comprising a bottom box, the bottom end of the bottom box being fixedly connected to one side of the upper end of the base, a heat preservation barrel being installed on the upper end of the bottom box, a stirring barrel being fitted inside the heat preservation barrel, a stirring rod being rotatably connected to the inside bottom end of the stirring barrel, a heating jacket being fitted on the outer wall of the stirring barrel inside the heat preservation barrel, and a temperature sensor being installed on the inside wall of the stirring barrel.
[0008] Further, a servo motor is fixedly installed at the bottom end of the heat preservation barrel inside the bottom box, and the output end of the servo motor is in transmission connection with the stirring rod.
[0009] The beneficial effect of the above further scheme is that the servo motor in the bottom box provides stable power for the stirring rod, and by controlling the rotating speed and direction of the servo motor, the stirring speed and direction of the stirring rod can be controlled, so that the hot melt coating is mixed more uniformly in the stirring barrel, and the coating quality is improved.
[0010] Further, the first pump is fixedly installed at the inner bottom end of the bottom box, the input end of the first pump is connected with the bottom side of the stirring barrel through a pipeline, and the output end of the first pump is connected with the bottom side of the quantitative tank through a pipeline.
[0011] The beneficial effect of the above further scheme is that the first pump in the bottom box can deliver the hot melt coating uniformly stirred in the stirring barrel to the quantitative tank, ensuring that there is enough coating in the quantitative tank for quantitative feeding, and the delivery speed and amount can be adjusted according to production requirements.
[0012] Further, the quantitative mechanism further comprises a second pump, the bottom end of the second pump is connected with one side of the upper end of the base, the input end of the second pump is connected with one end of the electromagnetic valve through a pipeline, and the output end of the second pump is provided with a connecting flange.
[0013] The beneficial effect of the above further scheme is that the second pump of the quantitative mechanism can deliver the coating in the quantitative tank to the position where the coating is needed after the electromagnetic valve is opened, and the second pump can provide stable delivery power to ensure the continuity and stability of the coating delivery, meeting the production operation requirements. Further, the upper end of the heat preservation barrel is provided with a barrel cover, and the upper end of the quantitative tank is provided with a tank cover.
[0014] The beneficial effect of the above further scheme is that the barrel cover of the heat preservation barrel can reduce heat loss and prevent foreign matter from falling into the stirring barrel to affect the coating quality, and the tank cover of the quantitative tank can prevent dust and other impurities from entering the quantitative tank, ensuring the accuracy of quantitative feeding and the cleanliness of the coating.
[0015] Further, the inner side wall of the heat preservation barrel is fixedly provided with a heat preservation layer, and the heat preservation layer is made of polyurethane. The beneficial effect of the above further scheme is that the polyurethane heat preservation layer of the inner side wall of the heat preservation barrel has good heat preservation performance, which can effectively reduce the heat loss in the heat preservation barrel, reduce energy consumption, maintain the temperature stability of the hot melt coating in the stirring barrel, and ensure that the coating always maintains good fluidity.
[0016] Further, a handle is provided on one side of the heat preservation barrel, and universal wheels are fixedly installed at the bottom end of the base.
[0017] The beneficial effect of the further scheme is that the push handle on one side of the heat preservation barrel facilitates the operator to push the whole mechanism to move, and the universal wheels at the bottom of the base make the mechanism move more flexible and convenient, so that the position of the mechanism can be adjusted at any time according to the actual demand of the production site, and the convenience of production operation is improved.
[0018] Compared with the prior art, the hot melt coating quantitative feeding mechanism has the beneficial effects that the base provides stable support for the whole hot melt coating quantitative feeding mechanism, the bottom box of the stirring mechanism is connected with the base, is stably installed, the heat preservation barrel is sleeved with the stirring barrel, can effectively preserve the hot melt coating in the stirring barrel, the stirring rod stirs the coating to make it uniformly mixed and avoid precipitation, the heating jacket maintains the temperature of the coating to ensure the flowability, the temperature sensor monitors the temperature of the coating in the stirring barrel in real time, the heating jacket is convenient to control, the quantitative tank of the quantitative mechanism is used for controlling the feeding amount of the coating, the liquid level sensor monitors the liquid level height of the coating in the quantitative tank in real time, when the coating enters the inside of the quantitative tank, the liquid level sensor monitors the entering amount, when the coating in the quantitative tank reaches the appropriate position, the delivery to the quantitative tank is stopped, the electromagnetic valve controls the opening and closing of the discharge pipe to realize quantitative feeding, and the second pump of the quantitative mechanism can deliver the coating in the quantitative tank to the position where the coating is needed after the electromagnetic valve is opened, the second pump can provide stable delivery power to ensure the continuity and stability of the coating delivery and meet the production operation demand. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 The utility model discloses a hot melt coating quantitative feeding mechanism's three -dimensional structure schematic Figure 1 ;
[0020] Figure 2 The utility model discloses a hot melt coating quantitative feeding mechanism's three -dimensional structure schematic Figure 2 ;
[0021] Figure 3 The utility model discloses a hot melt coating quantitative feeding mechanism's three -dimensional structure schematic Figure 3 ;
[0022] Figure 4 The utility model discloses a hot melt coating quantitative feeding mechanism's heat preservation barrel and quantitative tank partial front view schematic drawing.
[0023] In the figure: 1, base; 2, universal wheel; 3, stirring mechanism; 301, heat preservation bucket; 302, bottom box; 303, bucket cover; 304, stirring rod; 305, push handle; 307, stirring bucket; 308, temperature sensor; 309, heating jacket; 310, heat preservation layer; 311, first pump machine; 312, servo motor; 4, quantitative mechanism; 401, quantitative box; 402, liquid level sensor; 403, second pump machine; 404, electromagnetic valve; 405, box cover. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0025] Please refer to Figure 1 - Figure 4The utility model provides a technical scheme: a hot melt coating quantitative unloading mechanism, including base 1, stirring mechanism 3 and ration mechanism 4, stirring mechanism 3 includes bottom box 302, and the bottom end of bottom box 302 is fixedly connected with the upper end of base 1 one side, and the upper end of bottom box 302 is installed with heat preservation bucket 301, and the inside of heat preservation bucket 301 is equipped with stirring bucket 307, and the inside bottom end of stirring bucket 307 is rotatably connected with stirring rod 304, and the inside of heat preservation bucket 301 is equipped with heating jacket 309 at the outer wall of stirring bucket 307, and temperature sensor 308 is installed on the inside wall upper end of stirring bucket 307, ration mechanism 4 includes ration tank 401, and ration tank 401 sets up at one side of bottom box 302, and the bottom end of ration tank 401 is connected with the upper end of base 1, and the one side of ration tank 401 is fixedly installed with liquid level sensor 402, and the bottom side of ration tank 401 is equipped with discharge pipe, and one end of discharge pipe is equipped with electromagnetic valve door 404, and base 1 provides stable support for the whole hot melt coating quantitative unloading mechanism, and the bottom box 302 of stirring mechanism 3 is connected with base 1, and is installed stably, and heat preservation bucket 301 is equipped with stirring bucket 307, can effectively heat preservation hot melt coating in stirring bucket 307, and stirring rod 304 stirs coating and makes it mix evenly, avoids the precipitation, and heating jacket 309 maintains the temperature of coating, ensures its fluidity, and temperature sensor 308 real -time monitoring the temperature of coating in stirring bucket 307, is convenient for control heating jacket 309 works, and the ration tank 401 of ration mechanism 4 is used for controlling the unloading amount of coating, and liquid level sensor 402 real -time monitoring the liquid level height of coating in ration tank 401, when coating enters the inside ration tank 401, liquid level sensor 402 monitors its entry amount, after coating reaches the appropriate position in ration tank 401, stops the delivery of ration tank 401, and electromagnetic valve door 404 controls the opening and closure of discharge pipe, realizes quantitative unloading.
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the utility model.
[0027] Please refer to Figure 1 - Figure 4The inside of the bottom box 302 is fixedly installed with a servo motor 312 at the bottom end of the heat preservation barrel 301, the output end of the servo motor 312 is in transmission connection with the stirring rod 304, the inside of the bottom box 302 is fixedly installed with a first pump machine 311 at the bottom end, the input end of the first pump machine 311 is connected with the bottom side of the stirring barrel 307 through a pipeline, the output end of the first pump machine 311 is connected with the bottom side of the quantitative tank 401 through a pipeline, the quantitative mechanism 4 further comprises a second pump machine 403, the bottom end of the second pump machine 403 is connected with one side of the upper end of the base 1, the input end of the second pump machine 403 is connected with one end of the electromagnetic valve 404 through a pipeline, the output end of the second pump machine 403 is sleeved with a connecting flange, the servo motor 312 in the bottom box 302 provides stable power for the stirring rod 304, by controlling the rotating speed and rotating direction of the servo motor 312, the stirring speed and direction of the stirring rod 304 can be controlled, so that the hot melt coating is mixed more uniformly in the stirring barrel 307, the coating quality is improved, the first pump machine 311 in the bottom box 302 can deliver the hot melt coating uniformly stirred in the stirring barrel 307 to the quantitative tank 401, so as to ensure that there is enough coating in the quantitative tank 401 for quantitative feeding, the delivery speed and delivery amount can be adjusted according to production requirements, the second pump machine 403 of the quantitative mechanism 4 can deliver the coating in the quantitative tank 401 to the position where the coating is needed to be used through the connecting flange after the electromagnetic valve 404 is opened, the second pump machine 403 can provide stable delivery power, so as to ensure the continuity and stability of coating delivery, and meet the production operation requirements.
[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0029] Please refer to Figure 1 - Figure 4The upper end of the insulated bucket 301 is fitted with a bucket lid 303, and the upper end of the metering box 401 is fitted with a box lid 405. An insulation layer 310, made of polyurethane, is fixedly installed on the inner wall of the insulated bucket 301. A push handle 305 is fitted on one side of the insulated bucket 301. Universal wheels 2 are fixedly installed at the four corners of the bottom of the base 1. The bucket lid 303 of the insulated bucket 301 reduces heat loss and prevents debris from falling into the mixing bucket 307, affecting the coating quality. The box lid 405 of the metering box 401 prevents dust and other impurities from entering the metering box 401, ensuring precise metering. For accuracy and cleanliness of the coating, the polyurethane insulation layer 310 on the inner wall of the insulated bucket 301 has good heat preservation performance, which can effectively reduce the heat loss inside the insulated bucket 301, reduce energy consumption, maintain the temperature stability of the hot melt coating in the mixing bucket 307, and ensure that the coating always maintains good fluidity. The push handle 305 on one side of the insulated bucket 301 makes it easy for operators to push the entire mechanism to move. The universal wheels 2 at the four corners of the bottom of the base 1 make the mechanism move more flexibly and conveniently. The position of the mechanism can be adjusted at any time according to the actual needs of the production site, improving the convenience of production operations.
[0030] Specifically, the working principle of this hot melt coating quantitative feeding mechanism is as follows: The operator moves the mechanism to a suitable position using the push handle 305 and the casters 2 at the four corners of the base 1. During use, the hot melt coating to be processed is placed into the mixing tank 307. The servo motor 312 inside the base 302 starts, driving the stirring rod 304 to rotate and stir the coating, ensuring uniform mixing and preventing sedimentation. The polyurethane insulation layer 310 on the inner wall of the insulation tank 301, combined with the heating jacket 309, reduces heat loss and maintains the temperature of the coating in the mixing tank 307, ensuring its fluidity. Simultaneously, the temperature sensor 308 at the upper end of the inner wall of the mixing tank 307 monitors the coating temperature in real time and provides feedback to control... When the heating jacket 309 is in operation, the uniformly stirred coating is drawn out from the bottom of the mixing tank 307 by the first pump 311 in the bottom tank 302 through the pipeline and transported to the bottom of the metering tank 401. The liquid level sensor 402 on one side of the metering tank 401 monitors the coating liquid level in real time. When the preset amount is reached, the first pump 311 stops transporting. When it is necessary to discharge, the solenoid valve 404 is opened, and the second pump 403 of the metering mechanism 4 starts to transport the coating in the metering tank 401 to the use position through the connecting flange. Throughout the process, the lid 303 of the heat preservation tank 301 and the lid 405 of the metering tank 401 prevent foreign objects from entering, ensuring the quality of the coating and the accuracy of the metering.
Claims
1. A hot melt coating dosing mechanism, characterized in that, Including base (1), stirring mechanism (3) and ration mechanism (4), the stirring mechanism (3) includes bottom box (302), the bottom end of bottom box (302) is fixedly connected with the upper end of base (1) one side, the upper end of bottom box (302) is installed with heat preservation bucket (301), the inside of heat preservation bucket (301) is equipped with stirring bucket (307), the inside bottom end of stirring bucket (307) is rotatably connected with stirring rod (304), the inside of heat preservation bucket (301) is equipped with heating jacket (309) in the outer wall of stirring bucket (307), temperature sensor (308) is installed on the inner side wall upper end of stirring bucket (307);The ration mechanism (4) includes ration box (401), and the ration box (401) is arranged in one side of bottom box (302), and the bottom end of ration box (401) is connected with the upper end of base (1), and one side of ration box (401) is fixedly installed with liquid level sensor (402), and the bottom side of ration box (401) is equipped with discharge pipe, and one end of discharge pipe is equipped with electromagnetic valve (404).
2. The hot melt coating dosing mechanism according to claim 1, characterized in that, The inside of bottom box (302) is fixedly installed with servo motor (312) at the bottom end of heat preservation bucket (301), and the output end of servo motor (312) is drivingly connected with stirring rod (304).
3. The hot melt coating dosing mechanism according to claim 1, characterized in that, The inside bottom end of bottom box (302) is fixedly installed with first pump machine (311), and the input end of first pump machine (311) is connected with the bottom side of stirring bucket (307) through pipeline, and the output end of first pump machine (311) is connected with the bottom side of ration box (401) through pipeline.
4. The hot melt coating dosing mechanism according to claim 1, characterized in that, The ration mechanism (4) further includes second pump machine (403), and the bottom end of second pump machine (403) is connected with the upper end of base (1) one side, and the input end of second pump machine (403) is connected with one end of electromagnetic valve (404) through pipeline, and the output end of second pump machine (403) is equipped with connecting flange.
5. The hot melt coating dosing mechanism according to claim 1, characterized in that, The upper end of heat preservation bucket (301) is clamped with bucket cover (303), and the upper end of ration box (401) is clamped with box cover (405).
6. The hot melt coating dosing mechanism according to claim 1, characterized in that, The inner side wall of heat preservation bucket (301) is fixedly installed with heat preservation layer (310), and the heat preservation layer (310) is polyurethane material.
7. The hot melt coating dosing mechanism according to claim 1, characterized in that, One side of heat preservation bucket (301) is equipped with push handle (305), and universal wheel (2) is fixedly installed in the bottom end of base (1) four corners.