Rotary type pneumatic water gap shearing machine

By designing a four-axis sliding assembly and a precision positioning groove, the problems of large space occupation and high cost of pneumatic shears in pneumatic sprue shearing machines are solved, achieving efficient and low-cost sprue shearing.

CN224044455UActive Publication Date: 2026-03-27QUANZHOU WEIQI PLASTIC IND & TRADE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing pneumatic shearing machines require multiple pneumatic shears because each material has a different location, resulting in large equipment space occupation, high cost, and inability to arrange the shears densely.

Method used

The pneumatic shear adopts a four-axis sliding assembly, including X-axis, Y-axis, and Z-axis sliding assemblies and an XY-plane rotating assembly. The pneumatic shear moves in the X, Y, and Z-axis directions and rotates in the XY-plane through the four-axis sliding assembly. Combined with the transverse and longitudinal positioning grooves and the center positioning groove, it accurately positions the sprue material, reducing the space occupied by the pneumatic shear and lowering the cost.

Benefits of technology

It achieves precise positioning and shearing of sprue material, reduces the space occupation and cost of pneumatic shears, and improves shearing efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rotary pneumatic gate shearing machine, which relates to the technical field of processing equipment, and comprises a pneumatic shear, a pneumatic clamp and a four-axis sliding component, the four-axis sliding component comprises an X-axis sliding component, a Y-axis sliding component, a Z-axis sliding component and an XY plane rotating component; the Y-axis sliding assembly drives the X-axis sliding assembly to slide, and the X-axis sliding assembly drives the Z-axis sliding assembly to slide. The Z-axis sliding assembly drives the XY plane rotating assembly to slide; the XY plane rotating assembly comprises a rotating motor, a fixing plate and a rotating bearing, a driving belt wheel is arranged on an output shaft of the rotating motor, pneumatic shears are fixed to an inner ring of the rotating bearing, and the top ends of the pneumatic shears penetrate through the fixing plate and then are connected with a driven belt wheel. The four-axis sliding assembly is arranged, so that the pneumatic shear moves in the X-axis direction, the Y-axis direction and the Z-axis direction and rotates on the XY plane, materials at different positions on drainage opening materials are sheared, the occupied space of the pneumatic shear is reduced, and cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to processing equipment technical field more specifically relates to a rotary pneumatic water gap shearing machine. BACKGROUND

[0002] Pneumatic water gap shearing machine is a kind of shearing equipment driven by air pressure, several materials are corresponded on one water gap material, due to the position of each material is not same, each material needs to correspond a pneumatic shear, it needs to install multiple pneumatic shears on shearing equipment, makes pneumatic shear occupy space, still cannot carry out shearing to the material arranged too dense, and increase pneumatic shear cost, therefore it is necessary to improve structure. CONTENT OF UTILITY MODEL

[0003] The utility model discloses a rotary pneumatic water gap shearing machine.

[0004] The utility model discloses a rotary pneumatic water gap shearing machine to realize the following technical scheme specifically:

[0005] A rotary pneumatic water gap shearing machine, including pneumatic shear, pneumatic clamp and four axle sliding assembly, four axle sliding assembly includes X axle sliding assembly, Y axle sliding assembly, Z axle sliding assembly and XY plane rotating assembly;

[0006] Y axle sliding assembly drives X axle sliding assembly to slide, and X axle sliding assembly drives Z axle sliding assembly to slide;Z axle sliding assembly drives XY plane rotating assembly to slide;

[0007] XY plane rotating assembly includes rotating motor, fixed plate and rotating bearing, and the output shaft of rotating motor is equipped with driving pulley, and pneumatic shear is fixed with the inner ring of rotating bearing, and the top end of pneumatic shear penetrates fixed plate and is connected from driven pulley, and driving pulley and driven pulley are connected through belt, and rotating bearing is installed on fixed plate through rotating bearing seat, and pneumatic clamp is installed on rotating bearing seat side wall.

[0008] The X axle sliding assembly and Y axle sliding assembly are same in structure, and the X axle sliding assembly and Y axle sliding assembly all include driving motor, screw rod, sliding plate, mobile sliding seat and mobile sliding rail, mobile sliding seat is slidably connected with mobile sliding rail, two mobile sliding seats are installed with mobile sliding plate, both ends of screw rod are connected with fixed bearing, the bottom of sliding plate is equipped with recess for passing through screw rod, and sliding sleeve is connected on screw rod, one end of sliding sleeve is fixedly installed on sliding plate, the output shaft of driving motor is connected with screw rod through coupling, and driving motor works and drives sliding plate to slide along mobile sliding rail.

[0009] The mobile sliding rail, fixed bearing and driving motor on Y axle sliding assembly are installed on the top of protective cover.

[0010] The moving slide rail, fixed bearing and driving motor on the X-axis sliding assembly are installed on the side plate, and the top of the side plate is connected with the moving slide plate on the Y-axis sliding assembly.

[0011] The Z-axis sliding assembly comprises a Z-axis cylinder, a sliding seat, a sliding rail and a sliding plate, the slide plate of the X-axis sliding assembly is connected with a 7-shaped plate, the sliding rail is installed on the side wall of the 7-shaped plate, the sliding seat is connected with the sliding rail, the Z-axis cylinder is installed on the top of the 7-shaped plate, the sliding plate is connected with the sliding seat, the Z-axis cylinder is connected with the sliding plate, the rotating motor is installed on the sliding plate, and the fixed plate is vertically connected with the bottom end of the sliding plate.

[0012] The water gap machine further comprises a workbench, the protective cover is installed on the workbench, the top of the workbench is provided with a discharging port, the discharging port is provided with a supporting plate, the middle of the supporting plate is provided with a to-be-cutting table, and the two sides of the to-be-cutting table are provided with fixed cylinder assemblies.

[0013] The to-be-cutting table is provided with a transverse positioning groove, the two sides of the transverse positioning groove are provided with longitudinal positioning grooves, the center of the transverse positioning groove is provided with a center positioning groove, and the transverse positioning groove and the longitudinal positioning grooves are communicated. The transverse positioning groove, the longitudinal positioning groove and the center positioning groove are matched with the water gap material to accurately position the water gap material and improve the cutting precision.

[0014] The fixed cylinder assembly comprises a fixed seat and a telescopic cylinder, the fixed seat is installed on the supporting plate, the telescopic cylinder is installed on the outer side of the fixed seat, the side wall of the fixed seat is provided with a fixed slide rail, the fixed slide rail is provided with a fixed slide seat, the fixed slide seat is provided with a limiting plate, and the piston of the telescopic cylinder is fixedly connected with the fixed slide seat through the fixed seat. The telescopic cylinder drives the fixed slide seat to move along the fixed slide rail, so that the limiting plate moves close to the water gap material to limit the upper side of the water gap material and prevent the water gap material from falling out of the to-be-cutting table.

[0015] The limiting plate comprises an integral fixed part and a strip-shaped part, the fixed slide seat is provided with a dovetail block, the fixed part is provided with a dovetail groove, the dovetail block and the dovetail groove are connected in a matched mode, the dovetail block is provided with anti-skid lines, the fixed part is provided with screw holes, and the screw holes are communicated with the anti-skid lines. The fixed part is fixed on the fixed slide seat through the screw holes, the contact surface of the screw and the fixed slide seat is uneven to increase the friction force through the anti-skid lines, and the fixed part can be finely adjusted up and down to adapt to water gap materials of different heights through the dovetail block and the dovetail groove. The strip-shaped part is parallel to the transverse positioning groove, and the strip-shaped part is located above the transverse positioning groove when the strip-shaped part approaches the transverse positioning groove to fix the water gap material and prevent the water gap material from falling out.

[0016] The workbench is provided with a placing plate, and the placing plate is located below the discharging port. The placing plate is used for placing a flower basket, and the material cut from the water gap is directly dropped into the flower basket, so that manual collection is omitted and the work efficiency is improved.

[0017] The workbench rear side is provided with a waste material discharge port. A waste material box can be placed below the waste material discharge port, and the waste material discharge port improves the collection efficiency of waste materials.

[0018] The utility model discloses when using, the water gap material is placed on the cutting table, and the telescopic air cylinder drives the fixed sliding base to move along the fixed slide rail, makes the strip -shaped part move close to the water gap material and carries out the location above the water gap material to avoid the water gap material to drop out the cutting table, and four -axis sliding assembly drives pneumatic shear to cut the water gap material, and material falls into the basket under the action of gravity, and finally through the pneumatic clamp, the water gap material is clamped and is placed to the waste material discharge port.

[0019] The utility model discloses the beneficial effects are as follows:

[0020] Through setting up four -axis sliding assembly, make a pneumatic shear move in X, Y and Z axle direction, carry out the rotation on XY plane, and cut the material of different positions on the water gap material, reduce the space of pneumatic shear occupation, and reduce the cost. DRAWINGS

[0021] Figure 1 It is the perspective view of the utility model;

[0022] Figure 2 It is the perspective view of four -axis sliding assembly;

[0023] Figure 3 It is Figure 2 The side view of

[0024] Figure 4 It is the structure schematic view of X -axis sliding assembly and Y -axis sliding assembly;

[0025] Figure 5 It is another structure schematic view of X -axis sliding assembly and Y -axis sliding assembly;

[0026] Figure 6 It is Figure 1 The partial schematic view in

[0027] Figure 7 It is the perspective view of cutting table;

[0028] Figure 8 It is the structure view of fixed air cylinder assembly.

[0029] Reference numerals: 1. Pneumatic shears; 2. Pneumatic clamp; 3. X-axis sliding assembly; 4. Y-axis sliding assembly; 5. Z-axis sliding assembly; 6. XY plane rotation assembly; 7. Rotary motor; 8. Fixed plate; 9. Rotary bearing seat; 10. Drive pulley; 11. Driven pulley; 12. Drive motor; 13. Lead screw; 14. Slide plate; 15. Moving slide block; 16. Moving slide rail; 17. Groove; 18. Sliding sleeve; 19. Protective cover; 20. Side plate; 21. Z-axis cylinder; 22. Sliding block; 23. Sliding rail; 24. 25. Sliding plate; 26. Type 7 plate; 27. Workbench; 28. Discharge port; 29. ​​Support plate; 30. Shearing table; 31. Fixed cylinder assembly; 32. Horizontal positioning groove; 33. Longitudinal positioning groove; 34. Center positioning groove; 35. Fixed seat; 36. Telescopic cylinder; 37. Fixed bearing; 38. Fixed slide block; 39. Fixed slide rail; 40. Limiting plate; 41. Fixed part; 42. Strip part; 43. Dovetail block; 44. Dovetail groove; 45. Anti-slip texture; 46. Screw hole; 47. Placement plate; 48. Waste discharge port. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0031] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0032] Example 1

[0033] like Figures 1 to 8 As shown, this embodiment provides a rotary pneumatic shear 1 sprue machine, including a pneumatic shear 1, a pneumatic clamp 2 and a four-axis sliding assembly. The four-axis sliding assembly includes an X-axis sliding assembly 3, a Y-axis sliding assembly 4, a Z-axis sliding assembly 5 and an XY plane rotation assembly 6.

[0034] Y-axis sliding component 4 drives X-axis sliding component 3 to slide, X-axis sliding component 3 drives Z-axis sliding component 5 to slide; Z-axis sliding component 5 drives XY plane rotation component 6 to slide;

[0035] The XY plane rotating assembly 6 comprises a rotating motor 7, a fixed plate 8 and a rotating bearing (not shown in the figure), the output shaft of the rotating motor 7 is provided with a driving pulley 10, the pneumatic shear 1 is fixed with the inner ring of the rotating bearing and the top end of the pneumatic shear 1 penetrates through the fixed plate 8 and is connected with a driven pulley 11, the driving pulley 10 and the driven pulley 11 are connected through a belt (not shown in the figure), the rotating bearing is installed on the fixed plate 8 through a rotating bearing seat 9, and the pneumatic clamp 2 is installed on the side wall of the rotating bearing seat 9.

[0036] The X-axis sliding assembly 3 and the Y-axis sliding assembly 4 are the same in structure, the X-axis sliding assembly 3 and the Y-axis sliding assembly 4 each comprise a driving motor 12, a lead screw 13, a sliding plate 14, a moving sliding seat 15 and a moving sliding rail 16, the moving sliding seat 15 is slidably connected with the moving sliding rail 16, two moving sliding plates 14 are installed on the two moving sliding seats 15, the lead screw 13 is connected with fixed bearings 36 at both ends, the bottom of the sliding plate 14 is provided with a groove 17 for penetrating through the lead screw 13, a sliding sleeve 18 is connected on the lead screw 13, one end of the sliding sleeve 18 is fixedly installed on the sliding plate 14, and the output shaft of the driving motor 12 is connected with the lead screw 13 through a shaft coupling, the driving motor 12 drives the sliding plate 14 to slide along the moving sliding rail 16.

[0037] The moving sliding rail 16, the fixed bearings 36 and the driving motor 12 on the Y-axis sliding assembly 4 are installed on the top of the protective cover 19.

[0038] The moving sliding rail 16, the fixed bearings 36 and the driving motor 12 on the X-axis sliding assembly 3 are installed on the side plate 20, and the top of the side plate 20 is connected with the moving sliding plate 14 on the Y-axis sliding assembly 4.

[0039] The Z-axis sliding assembly 5 comprises a Z-axis pneumatic cylinder 21, a sliding seat 22, a sliding rail 23 and a sliding plate 24, a 7-shaped plate 25 is connected with the sliding plate 14 of the X-axis sliding assembly 3, the sliding rail 23 is installed on the side wall of the 7-shaped plate 25, the sliding seat 22 is connected with the sliding rail 23, the Z-axis pneumatic cylinder 21 is installed on the top of the 7-shaped plate 25, the sliding plate 24 is connected with the sliding seat 22, the Z-axis pneumatic cylinder 21 is connected with the sliding plate 24, the rotating motor 7 is installed on the sliding plate 24, and the fixed plate 8 is connected with the bottom end of the sliding plate 24 perpendicularly.

[0040] The water port machine further comprises a workbench 26, the protective cover 19 is installed on the workbench 26, the top of the workbench 26 is provided with a discharging port 27, the discharging port 27 is provided with a supporting plate 28, a to-be-cut table 29 is arranged at the middle of the supporting plate 28, and fixed pneumatic cylinder assemblies 30 are arranged on the two sides of the to-be-cut table 29.

[0041] The to-be-cutting table 29 is provided with a transverse positioning groove 31, and longitudinal positioning grooves 32 are arranged on both sides of the transverse positioning groove 31. A center positioning groove 33 is arranged at the center of the transverse positioning groove 31, and the transverse positioning groove 31 and the longitudinal positioning grooves 32 are communicated. The transverse positioning groove 31, the longitudinal positioning grooves 32 and the center positioning groove 33 are matched with the water gap material to accurately position the water gap material and improve the cutting precision.

[0042] The fixed cylinder assembly 30 comprises a fixed seat 34 and a telescopic cylinder 35. The fixed seat 34 is installed on the support plate 28, and the telescopic cylinder 35 is installed on the outer side of the fixed seat 34. A fixed sliding rail 38 is installed on the side wall of the fixed seat 34, a fixed sliding seat 37 is arranged on the fixed sliding rail 38, a limiting plate 39 is arranged on the fixed sliding seat 37, and the piston of the telescopic cylinder 35 penetrates through the fixed seat 34 and is fixedly connected with the fixed sliding seat 37. The telescopic cylinder 35 drives the fixed sliding seat 37 to move along the fixed sliding rail 38, so that the limiting plate 39 moves close to the water gap material to limit the upper side of the water gap material and prevent the water gap material from falling out of the to-be-cutting table 29.

[0043] The limiting plate 39 comprises an integral fixed part 40 and a strip-shaped part 41. The fixed sliding seat 37 is provided with a dovetail block 42, the fixed part 40 is provided with a dovetail groove 43, the dovetail block 42 and the dovetail groove 43 are connected in a matched mode, the dovetail block 42 is provided with anti-skid lines 44, the fixed part 40 is provided with screw holes 45, and the screw holes 45 are communicated with the anti-skid lines 44. The fixed part 40 is fixed on the fixed sliding seat 37 through the arrangement of bolts in the screw holes 45. The contact surface of the bolt and the fixed sliding seat 37 is uneven to increase the friction force through the arrangement of the anti-skid lines 44. The fixed part 40 can be finely adjusted up and down to adapt to water gap materials of different heights through the arrangement of the dovetail block 42 and the dovetail groove 43. The strip-shaped part 41 is parallel to the transverse positioning groove 31. When the strip-shaped part 41 moves close to the transverse positioning groove 31, the strip-shaped part 41 is located above the transverse positioning groove 31 to fix the water gap material and prevent the water gap material from falling out.

[0044] The workbench 26 is provided with a placing plate 46 located below the discharging port 27. The placing plate 46 is used for placing a flower basket. After the water gap material is cut, the material directly falls into the flower basket, so that manual collection is omitted and the work efficiency is improved.

[0045] The workbench 26 is provided with a waste discharging port 47. A waste box can be placed below the waste discharging port 47, and the waste discharging port 47 improves the collection efficiency of waste.

[0046] In use, the water gap material is placed on the to-be-cutting table 29. The telescopic cylinder 35 drives the fixed sliding seat 37 to move along the fixed sliding rail 38, so that the strip-shaped part 41 moves close to the water gap material to limit the upper side of the water gap material and prevent the water gap material from falling out of the to-be-cutting table 29. The four-axle sliding assembly drives the pneumatic shear 1 to cut the water gap material. The material falls into the flower basket under the action of gravity. Finally, the pneumatic clamp 2 clamps the water gap material and places the water gap material on the waste discharging port 47.

Claims

1. A rotary pneumatic water port cutting machine comprising a pneumatic cutter, a pneumatic clamp and a four-axis sliding assembly, characterized in that: The four-axis sliding assembly comprises an X-axis sliding assembly, a Y-axis sliding assembly, a Z-axis sliding assembly and an XY plane rotating assembly; The Y-axis sliding assembly drives the X-axis sliding assembly to slide, and the X-axis sliding assembly drives the Z-axis sliding assembly to slide; The Z-axis sliding assembly drives the XY plane rotating assembly to slide; The XY plane rotating assembly comprises a rotating motor, a fixed plate and a rotating bearing, the output shaft of the rotating motor is provided with a driving pulley, a pneumatic shear is fixed with the inner ring of the rotating bearing and the top end of the pneumatic shear penetrates through the fixed plate and is connected with a driven pulley, the driving pulley and the driven pulley are connected through a belt, the rotating bearing is installed on the fixed plate through a rotating bearing seat, and the pneumatic clamp is installed on the side wall of the rotating bearing seat.

2. The rotary pneumatic water port shearing machine according to claim 1, characterized in that, The X-axis sliding assembly and the Y-axis sliding assembly are the same in structure, and both the X-axis sliding assembly and the Y-axis sliding assembly comprise a driving motor, a screw rod, a sliding plate, a moving sliding seat and a moving sliding rail, the moving sliding seat is slidably connected with the moving sliding rail, two moving sliding plates are installed on the two moving sliding seats, the screw rod is connected with fixed bearings at both ends, the bottom of the sliding plate is provided with a groove for penetrating through the screw rod, a sliding sleeve is connected with the screw rod, one end of the sliding sleeve is fixedly installed on the sliding plate, the output shaft of the driving motor is connected with the screw rod through a shaft coupling, and the driving motor drives the sliding plate to slide along the moving sliding rail.

3. The rotary pneumatic water port shearing machine according to claim 2, characterized in that, The moving sliding rail, the fixed bearing and the driving motor on the Y-axis sliding assembly are installed on the top of the protective cover.

4. The rotary pneumatic water port shearing machine according to claim 2, wherein, The moving sliding rail, the fixed bearing and the driving motor on the X-axis sliding assembly are installed on the side plate, and the top of the side plate is connected with the moving sliding plate on the Y-axis sliding assembly.

5. The rotary pneumatic water port shearing machine according to claim 1, wherein, The Z-axis sliding assembly comprises a Z-axis cylinder, a sliding seat, a sliding rail and a sliding plate, a 7-type plate is connected with the sliding plate of the X-axis sliding assembly, the sliding rail is installed on the side wall of the 7-type plate, the sliding seat is connected with the sliding rail, the Z-axis cylinder is installed on the top of the 7-type plate, the sliding plate is connected with the sliding seat, the Z-axis cylinder is connected with the sliding plate, the rotating motor is installed on the sliding plate, and the fixed plate is connected with the bottom end of the sliding plate perpendicularly.