Felt placing device for rock wool composite felt products

By designing a felt-laying device for rock wool composite felt products, and utilizing rollers and adjusting devices to achieve efficient bonding and curing of felt products with rock wool, the problem of low processing efficiency and raw material waste in the production line of domestic rock wool composite felt products has been solved, thereby improving production efficiency and the applicability of the device.

CN224044802UActive Publication Date: 2026-03-27SHANGHAI ABM ROCK WOOL DAFENG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

The online processing efficiency of domestically produced rock wool composite felt products is low and raw material waste is serious, while the offline processing has high labor costs.

Method used

A felt-laying device for rock wool composite felt products was designed, including a support plate, rollers, idlers, rubber rollers, pressure rollers, tension rollers, and curing oven chain plates. The felt products are conveyed by the rollers, and the spacing of the curing oven chain plates and the position of the tension rollers are adjusted by an adjusting device to achieve efficient bonding and curing of the felt products with rock wool.

Benefits of technology

It improved production efficiency, reduced waste of felt products, lowered labor costs, and enhanced the applicability and stability of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224044802U_ABST
    Figure CN224044802U_ABST
Patent Text Reader

Abstract

The utility model discloses a felt placing device for rock wool composite felt products, and belongs to the technical field of rock wool production and processing. Comprising two supporting plates, the same transverse plate is connected between the two supporting plates, a roller shaft is rotationally connected between the two supporting plates, a carrier roller and a rubber roller are rotationally connected between the two supporting plates, a first adjusting device is installed at the top of the transverse plate, and a curing oven upper chain plate is installed at the bottom of the first adjusting device; a curing oven lower chain plate is arranged at the bottom of the curing oven upper chain plate; according to the device, a felt product is arranged on the roller shaft in a penetrating mode, the felt product penetrates through the upper portion of the carrier roller and the upper portion of the rubber roller from the roller shaft, then passes through the lower portion of the pressing roller, then penetrates through the tensioning roller to reach the lower chain plate of the curing oven and meets rock wool to be attached, and finally the rock wool and the felt product are bonded through the upper chain plate of the curing oven and the lower chain plate of the curing oven. And waste and influence on production efficiency due to the fact that felt products penetrate through a traditional pressurizing assembly and are wound on a conveying roller of the pressurizing assembly are avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the technical field of rock wool production and processing, and in particular relates to a felt-laying device for rock wool composite felt products. Background Technology

[0002] Rock wool products are made from high-quality basalt, dolomite and other raw materials. After being melted at a high temperature of over 1450℃, they are centrifuged into fibers using an internationally advanced four-axis centrifuge. At the same time, a certain amount of binder, dustproof oil and water-repellent agent are sprayed in. The fibers are then collected by a cotton collecting machine, and after being laid in a three-dimensional manner using a pendulum method, they are cured and cut to form rock wool products of different specifications and uses.

[0003] The online processing of felt-laying devices for some domestically produced rock wool composite felt products (during the rock wool production and molding process) is not yet mature. Online processing results in a lot of waste of felt products, or offline processing is required, which is inefficient and has high labor costs. Utility Model Content

[0004] The purpose of this invention is to provide a felt-laying device for rock wool composite felt products in order to solve the problems of low work efficiency and waste of raw materials.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a felt-laying device for rock wool composite felt products, comprising two support plates, with a common horizontal plate connecting the two support plates, a roller shaft rotatably connected between the two support plates, and a support roller and a rubber roller rotatably connected between the two support plates respectively, a first adjusting device installed on the top of the horizontal plate, an upper chain plate for a curing oven installed at the bottom of the first adjusting device, and a lower chain plate for a curing oven at the bottom of the upper chain plate for a curing oven, with both sides of the lower chain plate for a curing oven connected to one side of the two support plates respectively.

[0006] As a further description of the above technical solution:

[0007] A pressure roller is rotatably connected between the two plates, and the pressure roller is located on one side of the rubber roller.

[0008] As a further description of the above technical solution:

[0009] The idler roller is located between the rubber roller and the roller shaft, and is slightly higher than the rubber roller and the roller shaft.

[0010] As a further description of the above technical solution:

[0011] A second adjustment device is installed on one side of the support plate, and a tension roller is rotatably connected between the two second adjustment devices. The tension roller is located above the pressure roller.

[0012] As a further description of the above technical solution:

[0013] The first adjusting device comprises an electric push rod, a connecting box is connected to the top rod of the electric push rod, two moving grooves are formed in the inner wall of the connecting box, a connecting block is slidably connected in the connecting box, two moving blocks are connected to the two sides of the connecting block, a sliding sleeve is embedded in the moving block, a supporting rod is slidably connected in the sliding sleeve, and a first spring is sleeved on the outer wall of the supporting rod.

[0014] As a further description of the above technical solution:

[0015] The two sides of the supporting rod are connected to the two sides of the moving groove, the two ends of the first spring are connected to one side of the moving groove and one side of the moving block, and the outer wall of the moving block is slidably connected to the inner wall of the moving groove.

[0016] As a further description of the above technical solution:

[0017] The bottom of the electric push rod and the top of the horizontal plate are fixedly installed, the top rod of the electric push rod penetrates through the horizontal plate, and the bottom of the connecting block is connected to the top of the chain plate of the curing furnace.

[0018] As a further description of the above technical solution:

[0019] Two sliding rods are connected to the top of the connecting box, two sliding sleeves are embedded in the horizontal plate, and the inner wall of the sliding sleeve is slidably connected to the outer wall of the corresponding sliding rod.

[0020] As a further description of the above technical solution:

[0021] The second adjusting device comprises an adjusting groove, an adjusting frame is slidably connected in the adjusting groove, a nut is embedded in one side of the adjusting groove, a threaded rod is threadedly connected in the nut, one end of the threaded rod extends out of the adjusting groove through the nut, one side of the adjusting frame is rotatably connected to one end of the threaded rod, a connecting block is slidably connected to the inner wall of the adjusting frame, two second springs are connected to the two sides of the connecting block, the other side of the second spring is connected to one side of the inner wall of the adjusting frame, and one side of the connecting block is rotatably connected to one side of the tensioning roller.

[0022] As a further description of the above technical solution:

[0023] The adjusting groove is formed in one side of the supporting plate, first sliding grooves are formed in the two sides of the inner wall of the adjusting groove, first sliding blocks are slidably connected in the first sliding grooves, one side of the first sliding block is connected to one side of the adjusting frame, second sliding grooves are formed in the two sides of the inner wall of the adjusting frame, second sliding blocks are slidably connected in the second sliding grooves, and one side of the second sliding block is connected to one side of the connecting block.

[0024] As a result of the adoption of the above technical solution, the present application has the following beneficial effects:

[0025] 1. The utility model discloses a through set up roller shaft, and the felt product is worn on the roller shaft, and the felt product passes through the above of the carrier roller and the above of the rubber roller, and then passes through the below of the compression roller, and then passes through the tensioning roller and meets the rock wool on the solidification furnace lower chain plate to complete the lamination, finally, the solidification furnace upper chain plate and the solidification furnace lower chain plate are used to carry out the adhesion of the rock wool and the felt product, avoid the felt product to pass through the traditional pressurizing component and cause the felt product to be wound on the pressurizing component conveying roller, cause waste and influence production efficiency.

[0026] 2. The utility model discloses a through set up first adjusting device, and through the electric push rod top rod movement, make the top rod drive solidification furnace upper chain plate movement, and then make the distance between solidification furnace upper chain plate and solidification furnace lower chain plate can be adjusted, thereby make the felt product of different purposes and rock wool solidification fixed, and then improve the practicality of device. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is a three-dimensional structure schematic diagram of the felt device of rock wool composite felt product that the utility model proposes;

[0028] Figure 2 It is the internal section structure schematic diagram of the felt device of rock wool composite felt product that the utility model proposes;

[0029] Figure 3 It is the first adjusting device structure schematic diagram of the felt device of rock wool composite felt product that the utility model proposes;

[0030] Figure 4 It is the second adjusting device structure schematic diagram of the felt device of rock wool composite felt product that the utility model proposes;

[0031] Figure 5 It is the felt device of rock wool composite felt product that the utility model proposes; Figure 4 It is the enlarged structure schematic diagram of A part in the felt device of rock wool composite felt product that the utility model proposes.

[0032] Legend: 1, horizontal plate, 2, support plate, 3, solidification furnace upper chain plate, 4, roller shaft, 5, carrier roller, 6, rubber roller, 7, compression roller, 8, first adjusting device, 801, electric push rod, 802, sliding rod, 803, connecting box, 804, moving groove, 805, support rod, 806, moving block, 807, first spring, 808, connecting block, 9, second adjusting device, 901, second sliding groove, 902, threaded rod, 903, adjusting groove, 904, first sliding groove, 905, adjusting frame, 906, first sliding block, 907, second sliding block, 908, second spring, 909, connecting block, 10, tensioning roller, 11, solidification furnace lower chain plate. DETAILED DESCRIPTION

[0033] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Example 1

[0034] A device for laying rock wool composite felt products, such as Figure 1 - Figure 5 As shown, the system includes two support plates 2, connected by a common horizontal plate 1. A roller shaft 4 is rotatably connected between the two support plates 2, and a support roller 5 and a rubber roller 6 are rotatably connected between the two support plates 2 respectively. A first adjusting device 8 is installed on the top of the horizontal plate 1, and an upper chain plate 3 of the curing oven is installed at the bottom of the first adjusting device 8. A lower chain plate 11 of the curing oven is provided at the bottom of the upper chain plate 3. The two sides of the lower chain plate 11 are respectively connected to one side of the two support plates 2, and a pressure roller 7 is rotatably connected between the two support plates 2. The pressure roller 7 is located on one side of the rubber roller 6. The support roller 5 is located between the rubber roller 6 and the roller shaft 4, and the support roller 5 is slightly higher than the rubber roller 6 and the roller shaft 4. A second adjusting device 9 is installed on one side of the support plate 2, and a tension roller 10 is rotatably connected between the two second adjusting devices 9. The tension roller 10 is located above the pressure roller 7.

[0035] The specific implementation method is as follows: By setting roller 4, the felt product is threaded onto roller 4. The felt product passes over roller 4 above the support roller 5 and above the rubber roller 6, and then passes under pressure roller 7. By setting pressure roller 7, the felt product and rubber roller 6 are in full contact under the action of pressure roller 7, which improves the uniformity of glue application. Then it passes through tension roller 10 and enters between the upper chain plate 3 and the lower chain plate 11 of the curing oven, and meets the rock wool to complete the bonding. This avoids the felt product from getting tangled on the conveyor roller of the pressure component when passing through the traditional pressure component, which would cause waste and affect production efficiency. Example 2

[0036] The first adjusting device 8 comprises an electric push rod 801, the top rod of the electric push rod 801 is connected with a connecting box 803, the inner wall of the connecting box 803 is provided with a moving groove 804 on both sides, the connecting box 803 is slidably connected with a connecting block 808, the connecting block 808 is connected with a moving block 806 on both sides, the moving block 806 is embedded with a sliding sleeve, the sliding sleeve is slidably connected with a supporting rod 805, the supporting rod 805 is sleeved with a first spring 807, the supporting rod 805 is connected to the inner wall of the moving groove 804 on both sides, the two ends of the first spring 807 are connected to one side of the moving groove 804 and one side of the moving block 806 respectively, and the outer wall of the moving block 806 is slidably connected with the inner wall of the moving groove 804, the bottom of the electric push rod 801 is fixedly installed with the top of the horizontal plate 1, the top rod of the electric push rod 801 penetrates through the horizontal plate 1, the bottom of the connecting block 808 is connected with the top of the upper chain plate 3 of the curing furnace, the top of the connecting box 803 is connected with two sliding rods 802, and the horizontal plate 1 is embedded with two sliding sleeves, and the sliding sleeve is slidably connected with the outer wall of the corresponding sliding rod 802.

[0037] The embodiment is specific: by setting the first adjusting device 8, moving the top rod of the electric push rod 801, the top rod drives the upper chain plate 3 of the curing furnace to move, by setting the sliding rod 802 to support and limit the upper chain plate 3 of the curing furnace, the movement of the upper chain plate 3 of the curing furnace is more stable, and the left and right deviation is avoided to reduce the curing effect, then by moving the upper chain plate 3 of the curing furnace, the distance between the upper chain plate 3 of the curing furnace and the lower chain plate 11 of the curing furnace can be adjusted, so that the felt products and rock wool for different purposes are cured and fixed, and the practicality of the device is improved. Embodiment 3

[0038] The second adjusting device 9 comprises an adjusting groove 903, the adjusting groove 903 is slidably connected with an adjusting frame 905, the adjusting groove 903 is embedded with a nut on one side, the nut is threadedly connected with a threaded rod 902, one end of the threaded rod 902 extends out of the adjusting groove 903 through the nut, one side of the adjusting frame 905 is rotatably connected with one end of the threaded rod 902, the inner wall of the adjusting frame 905 is slidably connected with a connecting block 909, the connecting block 909 is connected with a second spring 908 on both sides, the other side of the second spring 908 is connected with one side of the inner wall of the adjusting frame 905, one side of the connecting block 909 is rotatably connected with one side of the tensioning roller 10, the adjusting groove 903 is provided on one side of the supporting plate 2, the inner wall of the adjusting groove 903 is provided with a first sliding groove 904 on both sides, the first sliding groove 904 is slidably connected with a first sliding block 906, one side of the first sliding block 906 is connected with one side of the adjusting frame 905, the inner wall of the adjusting frame 905 is provided with a second sliding groove 901 on both sides, the second sliding groove 901 is slidably connected with a second sliding block 907, one side of the second sliding block 907 is connected with one side of the connecting block 909.

[0039] The embodiment is specific: by setting the second adjusting device 9, by rotating the threaded rod 902, the threaded rod 902 drives the adjusting frame 905 to move, and then the adjusting frame 905 drives the connecting block 909 to move through the second spring 908, and then the connecting block 909 drives the tensioning roller 10 to move, so that the tensioning degree of the felt product on the tensioning roller 10 can be adjusted, thereby ensuring that the device can be suitable for tensioning of different felt products, thereby improving the application range of the device, and by setting the first sliding block 906 to slide in the first sliding groove 904, the adjusting frame 905 moves more stably, and the adjusting frame 905 has better support for the tensioning roller 10 through limiting, thereby improving the stability of the device in operation.

[0040] Working principle: in use, the felt product is worn on the roller shaft 4, the felt product passes above the carrier roller 5 and above the rubber roller 6 from the roller shaft 4, then passes below the compression roller 7, and then passes through the tensioning roller 10 between the curing furnace upper chain plate 3 and the curing furnace lower chain plate 11, and meets the rock wool to complete the lamination, when laminating different felt products, the threaded rod 902 drives the connecting block 909 to move through the adjusting frame 905 by rotating the threaded rod 902, and then the connecting block 909 drives the tensioning roller 10 to move, and then the tensioning roller 10 adjusts the tensioning degree of the felt product, and then the curing furnace upper chain plate 3 is driven to move by the electric push rod 801, so that the distance between the curing furnace upper chain plate 3 and the curing furnace lower chain plate 11 can be adjusted, thereby adapting to the lamination and curing of different felt products and rock wool.

[0041] In the utility model, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance; the term "a plurality of" refers to two or more than two, unless otherwise explicitly limited. The terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, "connecting" can be fixed connection, or detachable connection, or integrally connected; "connected" can be directly connected, or indirectly connected through an intermediate medium. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0042] The above is only the preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

Claims

1. A device for laying rock wool composite felt products, comprising two support plates (2), characterised in that, And the same horizontal plate (1) is connected between the two support plates (2), and the roller shaft (4) is rotatably connected between the two support plates (2), and the carrier roller (5) and the rubber roller (6) are rotatably connected between the two support plates (2) respectively, and the first adjusting device (8) is installed on the top of the horizontal plate (1), and the curing furnace upper chain plate (3) is installed on the bottom of the first adjusting device (8), and the curing furnace lower chain plate (11) is arranged on the bottom of the curing furnace upper chain plate (3), and the curing furnace lower chain plate (11) is connected with one side of the two support plates (2) respectively.

2. A rock wool composite felt product laying device according to claim 1, characterized in that, And the pressure roller (7) is rotatably connected between the two support plates (2), and the pressure roller (7) is located on one side of the rubber roller (6).

3. A rock wool composite felt product laying device according to claim 1, characterized in that, The carrier roller (5) is located between the rubber roller (6) and the roller shaft (4), and the carrier roller (5) is slightly higher than the rubber roller (6) and the roller shaft (4).

4. The rock wool composite felt product laying device according to claim 1, characterized in that, The second adjusting device (9) is installed on one side of the support plate (2), and the tensioning roller (10) is rotatably connected between the two second adjusting devices (9), and the tensioning roller (10) is located on the upper part of the pressure roller (7).

5. The rock wool composite felt product laying device according to claim 1, characterized in that, The first adjusting device (8) comprises an electric push rod (801), a connecting box (803) is connected to the top rod of the electric push rod (801), and a moving groove (804) is formed in the inner wall of the connecting box (803) on both sides, a connecting block (808) is slidably connected in the connecting box (803), a moving block (806) is connected to the connecting block (808) on both sides, a slide sleeve is embedded in the moving block (806), a supporting rod (805) is slidably connected in the slide sleeve, and a first spring (807) is sleeved on the outer wall of the supporting rod (805).

6. A rock wool composite felt product laying device according to claim 5, characterized in that The supporting rod (805) is connected to the inner wall of the moving groove (804) on both sides, the first spring (807) is connected to one side of the moving groove (804) and one side of the moving block (806) respectively, and the moving block (806) is slidably connected with the inner wall of the moving groove (804) on the outer wall.

7. A rock wool composite felt product laying device according to claim 5, characterized in that, The bottom of the electric push rod (801) is fixedly installed with the top of the horizontal plate (1), and the top rod of the electric push rod (801) penetrates through the horizontal plate (1), and the bottom of the connecting block (808) is connected with the top of the curing furnace upper chain plate (3).

8. A rock wool composite felt product laying device according to claim 5, characterized in that, The top of the connecting box (803) is connected with two slide rods (802), and two slide sleeves are embedded in the horizontal plate (1), and the slide sleeve is slidably connected with the outer wall of the corresponding slide rod (802) in the slide sleeve.

9. A rock wool composite felt product laying device according to claim 4, characterized in that, The second adjusting device (9) comprises an adjusting groove (903), an adjusting frame (905) is slidably connected in the adjusting groove (903), a nut is embedded in one side of the adjusting groove (903), a threaded rod (902) is threadedly connected in the nut, one end of the threaded rod (902) extends out of the adjusting groove (903) through the nut, one side of the adjusting frame (905) is rotatably connected with one end of the threaded rod (902), a connecting block (909) is slidably connected with the inner wall of the adjusting frame (905), the connecting block (909) is connected with the second spring (908) on both sides, the other side of the second spring (908) is connected with one side of the inner wall of the adjusting frame (905), and one side of the connecting block (909) is rotatably connected with one side of the tensioning roller (10).

10. A rock wool composite felt product laying device according to claim 9, characterized in that The adjusting groove (903) is arranged on one side of the supporting plate (2), and first sliding grooves (904) are arranged on the inner walls of the adjusting groove (903), and first sliding blocks (906) are slidably connected in the first sliding grooves (904), one side of the first sliding block (906) is connected with one side of an adjusting frame (905), second sliding grooves (901) are arranged on the inner walls of the adjusting frame (905), and second sliding blocks (907) are slidably connected in the second sliding grooves (901), and one side of the second sliding block (907) is connected with one side of a connecting block (909).