Capping device for composite beverage production
By introducing a clamping mechanism and a capping mechanism into the capping device for compound beverage production, and using an air bladder ring and an electric cylinder to achieve stable clamping of the bottle and automated capping, the quality problem caused by bottle shaking is solved, and the accuracy of capping and production efficiency are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-10
- Publication Date
- 2026-03-27
AI Technical Summary
Existing capping devices for compound beverage production lack a structure to fix the bottle body, which makes the bottle body prone to shaking, tilting or collapsing during the capping process. This results in uneven force on the cap, affecting the sealing effect and the accuracy of the capping position, reducing product quality and increasing the defect rate.
A composite beverage production capping device was designed, comprising a clamping mechanism and a capping mechanism. The clamping mechanism stabilizes the bottle body through an air bladder ring, while the capping mechanism utilizes an electric cylinder and a return spring to achieve automated capping, ensuring bottle stability and capping accuracy.
It effectively prevents bottle shaking and tilting, improves the accuracy and stability of capping, reduces quality differences caused by human factors, and improves production efficiency and product qualification rate.
Smart Images
Figure CN224045526U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of beverage processing, especially relates to a capping device for composite beverage production. BACKGROUND
[0002] In the food and beverage industry, the production of composite beverages is increasing, and the market demand for composite beverages is expanding, which requires production enterprises to improve production efficiency and product quality. As an important link in the packaging process of composite beverage production, the efficiency and quality of capping directly affect the entire production process and the final quality of the product.
[0003] To solve the above problems, the existing patent provides a solution. The existing capping device for composite beverage production lacks a structure for fixing the bottle body during capping of the bottle cap and bottle body, which causes the bottle body to shake, tilt, or even collapse during capping, resulting in uneven stress on the bottle cap, deformation of the bottle cap, and poor sealing effect. It may also cause inaccurate capping position and crooked cap phenomenon, thereby reducing product quality and appearance quality, increasing the rate of defective products, and affecting production efficiency.
[0004] Therefore, a capping device for composite beverage production is proposed. SUMMARY
[0005] The utility model aims at providing a capping device for composite beverage production, which can solve the problem of lack of structure for fixing the bottle body during capping of the bottle cap and bottle body, which causes the bottle body to shake, tilt, or even collapse during capping, resulting in uneven stress on the bottle cap, deformation of the bottle cap, and poor sealing effect. It may also cause inaccurate capping position and crooked cap phenomenon, thereby reducing product quality and appearance quality, increasing the rate of defective products, and affecting production efficiency.
[0006] To achieve the above purpose, the utility model provides the following technical scheme: a capping device for composite beverage production, comprising a workbench, the top of the workbench is fixedly connected with a clamping mechanism, the top of the clamping mechanism is fixedly connected with a capping mechanism;
[0007] The clamping mechanism includes a fixed base, five placing grooves, five air bag rings, a connecting pipe, a deflation valve, a shunt pipe and an inflation pump, the fixed base is fixedly connected to the front side of the top of the workbench, the placing groove is arranged on the inner side of the top of the fixed base, the air bag ring is installed on the inner side of the placing groove, the connecting pipe is fixedly connected to the rear side of the air bag ring, the rear side of the connecting pipe penetrates through the placing groove and extends to the rear side of the fixed base, the deflation valve is fixedly connected to the rear side of the connecting pipe, the shunt pipe is fixedly connected to the rear side of the deflation valve, the bottom of the shunt pipe penetrates through the workbench and extends to the bottom of the workbench, the inflation pump is fixedly connected to the bottom of the workbench, and the bottom of the shunt pipe is fixedly connected to the left side of the inflation pump.
[0008] Preferably, the pressing cover mechanism includes a support plate, an electric cylinder, a sliding rod, a connecting plate, five connecting rods, a reset spring, a sleeve and a contact plate, and the support plate is fixedly connected to the rear side of the top of the fixed base.
[0009] Preferably, the electric cylinder is fixedly connected to the top of the support plate, the output end of the bottom of the electric cylinder penetrates through the support plate and is fixedly connected to the top of the connecting plate, and the sliding rod is slidingly connected to the two sides of the support plate.
[0010] Preferably, the connecting plate is fixedly connected to the bottom of the sliding rod, the connecting rod is fixedly connected to the bottom of the connecting plate, the reset spring is sleeved on the surface of the connecting rod, the sleeve is slidingly connected to the surface of the connecting rod, and the contact plate is fixedly connected to the bottom of the sleeve.
[0011] Preferably, the surface of the top of the sliding rod is fixedly connected with a limiting ring, and the surface of the limiting ring is coated with anticorrosive paint.
[0012] Preferably, the top of the connecting rod is fixedly connected with a reinforcing ring, and the side, away from the connecting rod, of the reinforcing ring is fixedly connected to the bottom of the connecting plate.
[0013] Preferably, the support column is fixedly connected to the chamfered portion of the bottom of the workbench, and the bottom of the support column is engraved with anti-skid lines.
[0014] Preferably, the surface of the inflation pump is fixedly connected with a reinforcing seat, and the side, away from the inflation pump, of the reinforcing seat is fixedly connected to the bottom of the workbench.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] 1、The clamping mechanism of the application can stably fix the bottle body of the composite beverage by arranging multiple placing grooves on the fixed base and air bag rings inside the placing grooves. After the air bag rings are inflated by the air pump, the air bag rings can tightly fit the bottle body, preventing the bottle body from shaking, tilting or collapsing during the capping process, thereby providing a stable basis for capping and ensuring the accuracy of capping and product quality. The air release valve can conveniently discharge the gas in the air bag ring after capping is completed, loosen the clamping of the bottle body, and facilitate subsequent bottle taking and placing operations, thereby improving the convenience and efficiency of production;
[0017] 2、The electric cylinder in the capping mechanism serves as a power source and can control the action and force of pressing down, realizing an automatic capping process. Compared with manual capping, the efficiency and stability of capping are improved, the quality difference of capping caused by human factors is reduced, the consistency of products is ensured, the reset spring is sleeved on the surface of the connecting rod, the sleeve is slidingly connected to the surface of the connecting rod, and the contact plate is fixed to the bottom of the sleeve. This structure can play a certain buffering role during capping. When the contact plate contacts the bottle cap, the reset spring can absorb part of the pressure, avoiding excessive impact force on the bottle cap and the bottle body, preventing the deformation of the bottle cap or the damage of the bottle body, and further improving the capping quality and the qualification rate of products. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the overall structure diagram of the capping device for composite beverage production of the utility model;
[0019] Figure 2 It is the structure schematic view of the air bag ring of the utility model;
[0020] Figure 3 It is the structure schematic view of the air pump of the utility model;
[0021] Figure 4 It is the structure schematic view of the electric cylinder of the utility model;
[0022] Figure 5 It is the overall structure diagram of the capping device for composite beverage production of the utility model Figure 4 It is the enlarged schematic view of A in the utility model.
[0023] In the figure, 1, workbench; 2, clamping mechanism; 21, fixed base; 22, placing groove; 23, air bag ring; 24, connecting pipe; 25, air release valve; 26, shunt pipe; 27, air pump; 3, capping mechanism; 31, support plate; 32, electric cylinder; 33, sliding rod; 34, connecting plate; 35, connecting rod; 36, reset spring; 37, sleeve; 38, contact plate; 4, limiting ring; 5, reinforcing ring; 6, support column; 7, reinforcing seat. DETAILED DESCRIPTION
[0024] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those ordinarily skilled in the art without creative work under the premise that the embodiments of the present application are obtained, belong to the scope of protection of the present application.
[0025] Please refer to Figures 1-5 The present application provides technical solutions:
[0026] The composite beverage production capping device comprises a workbench 1, a clamping mechanism 2 fixedly connected to the top of the workbench 1, and a capping mechanism 3 fixedly connected to the top of the clamping mechanism 2.
[0027] The clamping mechanism 2 comprises a fixed base 21, five placing grooves 22, five air bag rings 23, a connecting pipe 24, a deflation valve 25, a shunt pipe 26 and an air pump 27. The fixed base 21 is fixedly connected to the front side of the top of the workbench 1. The placing grooves 22 are formed in the inner side of the top of the fixed base 21. The air bag rings 23 are installed on the inner side of the placing grooves 22. The connecting pipe 24 is fixedly connected to the rear side of the air bag rings 23. The rear side of the connecting pipe 24 penetrates through the placing grooves 22 and extends to the rear side of the fixed base 21. The deflation valve 25 is fixedly connected to the rear side of the connecting pipe 24. The shunt pipe 26 is fixedly connected to the rear side of the deflation valve 25. The bottom of the shunt pipe 26 penetrates through the workbench 1 and extends to the bottom of the workbench 1. The air pump 27 is fixedly connected to the bottom of the workbench 1. The bottom of the shunt pipe 26 is fixedly connected to the left side of the air pump 27.
[0028] In the embodiment, the workbench 1 can support and limit the clamping mechanism 2, the fixed base 21 can support and limit the placing groove 22, the connecting pipe 24 and the capping mechanism 3, the placing groove 22 provides a placing space for the bottle body of the composite beverage, so that the bottle body can be in a suitable position to receive the capping operation, and also provides a mounting position for the air bag ring 23, the air bag ring 23 can tightly fit the bottle body by inflation to stably clamp the bottle body, this flexible clamping mode can adapt to bottle bodies of different shapes and sizes, avoid damaging the bottle body, and effectively prevent the bottle body from shaking, tilting or collapsing during capping, so as to ensure the accuracy and stability of capping, the connecting pipe 24 connects the air bag ring 23 and the air release valve 25, plays a role in conveying gas, ensures that the gas generated by the air pump 27 can smoothly enter the air bag ring 23 to make it inflate, and the air in the air bag ring 23 can be discharged when needed, the air release valve 25 facilitates the discharge of the gas in the air bag ring 23, after the capping operation is completed, the air bag ring 23 can be deflated by opening the air release valve 25 to release the clamping of the bottle body, facilitating the taking out of the capped bottle and the placing of the new bottle to be capped, improving the continuity and efficiency of production, the shunt pipe 26 distributes the gas output by the air pump 27 to each connecting pipe 24, and then inflates the plurality of air bag rings 23 at the same time to realize the synchronous clamping of the plurality of bottle bodies, improve the production efficiency, and ensure the uniformity and consistency of the inflation of each air bag ring 23, the air pump 27 provides power for the inflation of the air bag ring 23, can quickly fill the gas into the air bag ring 23, so that it inflates firmly in a short time and clamps the bottle body, ensuring the smooth progress of the capping process.
[0029] Specifically, as shown in Figure 4 、 Figure 5 , the capping mechanism 3 includes a support plate 31, an electric cylinder 32, a sliding rod 33, a connecting plate 34, five connecting rods 35, a reset spring 36, a sleeve 37 and a contact plate 38, and the support plate 31 is fixedly connected to the top of the rear side of the fixed base 21.
[0030] Specifically, as shown in Figure 4 、 Figure 5 , the electric cylinder 32 is fixedly connected to the top of the support plate 31, the output end of the bottom of the electric cylinder 32 penetrates through the support plate 31 and is fixedly connected to the top of the connecting plate 34, and the sliding rod 33 is slidingly connected to the two sides of the support plate 31.
[0031] Specifically, as shown in Figure 4 、 Figure 5 , the connecting plate 34 is fixedly connected to the bottom of the sliding rod 33, the connecting rod 35 is fixedly connected to the bottom of the connecting plate 34, the reset spring 36 is sleeved on the surface of the connecting rod 35, the sleeve 37 is slidingly connected to the surface of the connecting rod 35, and the contact plate 38 is fixedly connected to the bottom of the sleeve 37.
[0032] In the embodiment: by setting the support plate 31 can support and limit the electric cylinder 32 and the slide bar 33, the electric cylinder 32 drives the connecting plate 34 to move up and down through the output end at the bottom, realizes accurate capping of the bottle cap, compared with the traditional manual or mechanical capping mode, improves the precision and efficiency of capping, and can adjust the intensity and stroke of pressing according to different bottle caps and bottle body requirements, the slide bar 33 plays a guiding role in the process of the connecting plate 34 moving up and down, ensures that the movement track of the connecting plate 34 is straight and stable, avoids deviation or shaking in the capping process, improves the accuracy and reliability of capping, the connecting plate 34 connects the output end of the electric cylinder 32 and the connecting rod 35, transmits the power of the electric cylinder 32 to the connecting rod 35, so that multiple connecting rods 35 can move up and down synchronously, realize simultaneous capping of multiple bottle caps, improve production efficiency, the connecting rod 35 is fixed at the bottom of the connecting plate 34, transmits the movement of the connecting plate 34 to the sleeve 37 and the contact plate 38, ensures that the contact plate 38 can accurately contact the bottle cap and apply pressure, completes the capping operation, when the contact plate 38 contacts the bottle cap, the return spring 36 absorbs part of the impact force, avoids damaging the bottle cap and the bottle body due to excessive extrusion, after capping is completed, the return spring 36 can make the sleeve 37 and the contact plate 38 return to the initial position, prepare for the next capping, the sleeve 37 can slide on the connecting rod 35, cooperate with the return spring 36 to realize the buffering and resetting functions, and at the same time ensure the stability and accuracy of the contact plate 38 in the capping process, the contact plate 38 directly contacts the bottle cap, uniformly applies pressure on the bottle cap, and completes the capping operation.
[0033] Specifically, as shown in Figure 4 The surface of the limiting ring 4 is coated with anticorrosive paint.
[0034] Specifically, as shown in Figure 5 The top of the connecting rod 35 is fixedly connected with a reinforcing ring 5, and the side, away from the connecting rod 35, of the reinforcing ring 5 is fixedly connected to the bottom of the connecting plate 34.
[0035] In the embodiment: by setting the limiting ring 4, the slide bar 33 is prevented from disengaging from the support plate 31 during movement, plays a limiting role, ensures normal work of the slide bar 33 and stability of the capping mechanism 3, by setting the anticorrosive paint, the service life of the limiting ring 4 can be prolonged, and damage caused by corrosion can be reduced, by setting the reinforcing ring 5, the connection strength between the connecting rod 35 and the connecting plate 34 is strengthened, the connection between the two is more stable, and it is ensured that the connecting rod 35 can reliably transmit pressure during capping, improving the overall reliability of the capping mechanism 3.
[0036] Specifically, as shown in Figure 1 The bottom of the support column 6 is engraved with anti-skid lines.
[0037] Specifically, as shown in Figure 3 The surface of the air pump 27 is fixedly connected with a reinforcing seat 7, and the side, away from the air pump 27, of the reinforcing seat 7 is fixedly connected to the bottom of the workbench 1.
[0038] In this embodiment: the workbench 1 is supported by the support column 6, thereby increasing the stability of the workbench 1; the anti-skid lines increase the friction with the ground, thereby preventing the workbench 1 from sliding during operation and further ensuring the stable operation of the capping; and the reinforcing seat 7 enhances the stability of the connection between the air pump 27 and the workbench 1.
[0039] Working principle: first, the operator installs the workbench 1 at a suitable working position, then the operator places the composite drinks to be capped one by one into the placing grooves 22 on the fixed base 21, then the operator powers on and starts the air pump 27, after the air pump 27 starts working, the air pump 27 delivers the gas to the air bag rings 23 through the shunt pipe 26 and the connecting pipe 24, the air bag rings 23 gradually expand under the filling of the gas and tightly adhere to the bottle body of the composite drinks in a flexible manner, thereby achieving the stable clamping of the bottle body, after the bottle body is fixed properly, the operator powers on and starts the electric cylinder 32, the output end at the bottom of the electric cylinder 32 drives the connecting plate 34 to move downward, in this process, the connecting plate 34 synchronously drives the sliding rod 33, the connecting rod 35, the sleeve 37 and the contact plate 38 to move downward, when the contact plate 38 contacts the bottle cap at the top of the bottle body of the composite drinks, the contact plate 38 applies a downward pressure to the bottle cap, at this time, due to the pressure, the sleeve 37 slides upward along the connecting rod 35, thereby pressing the reset spring 36 and storing the elastic potential energy of the reset spring 36, after the capping operation is completed, the operator controls the electric cylinder 32 to drive the connecting plate 34 to move upward, thereby performing the reset action, as the contact plate 38 gradually separates from the bottle cap, the pressure on the reset spring 36 disappears, the reset spring 36 restores to the initial position by virtue of the elastic restoring force, finally, the operator turns off the air pump 27 and opens the air release valve 25, the gas in the air bag rings 23 is rapidly discharged under the action of the pressure difference, the air bag rings 23 shrink and release the clamping of the bottle body of the composite drinks, at this time, the operator can take out the composite drinks with the capping completed and place new composite drinks to be capped, thereby repeating the above series of operations, thereby realizing the continuous and efficient capping production.
[0040] The above merely describes a preferred embodiment of the present application and is not intended to limit the present application, and any modification, equivalent replacement and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A capping device for composite beverage production, comprising a worktable (1), characterized in that: The top of the workbench (1) is fixedly connected with a clamping mechanism (2), and the top of the clamping mechanism (2) is fixedly connected with a gland mechanism (3). The clamping mechanism (2) comprises a fixed base (21), five placing grooves (22), five air bag rings (23), a connecting pipe (24), a deflation valve (25), a shunt pipe (26) and an air pump (27), the fixed base (21) is fixedly connected to the front side of the top of the workbench (1), the placing grooves (22) are formed in the inner side of the top of the fixed base (21), the air bag rings (23) are installed on the inner side of the placing grooves (22), the connecting pipe (24) is fixedly connected to the rear side of the air bag ring (23), the rear side of the connecting pipe (24) penetrates through the placing groove (22) and extends to the rear side of the fixed base (21), the deflation valve (25) is fixedly connected to the rear side of the connecting pipe (24), the shunt pipe (26) is fixedly connected to the rear side of the deflation valve (25), the bottom of the shunt pipe (26) penetrates through the workbench (1) and extends to the bottom of the workbench (1), and the air pump (27) is fixedly connected to the bottom of the workbench (1).
2. The capping device for compound beverage production according to claim 1, characterized in that: The shunt pipe (26) is fixedly connected to the left side of the air pump (27).
3. The capping device for compound beverage production according to claim 2, characterized in that: The gland mechanism (3) comprises a support plate (31), an electric cylinder (32), a sliding rod (33), a connecting plate (34), five connecting rods (35), a reset spring (36), a sleeve (37) and a contact plate (38), and the support plate (31) is fixedly connected to the rear side of the top of the fixed base (21).
4. The capping device for composite beverage production according to claim 2, characterized in that: The electric cylinder (32) is fixedly connected to the top of the support plate (31), the output end of the bottom of the electric cylinder (32) penetrates through the support plate (31) and is fixedly connected to the top of the connecting plate (34), and the sliding rod (33) is slidingly connected to the two sides of the support plate (31).
5. The capping device for production of a composite beverage according to claim 2, characterized in that: The connecting plate (34) is fixedly connected to the bottom of the sliding rod (33), the connecting rod (35) is fixedly connected to the bottom of the connecting plate (34), the reset spring (36) is sleeved on the surface of the connecting rod (35), the sleeve (37) is slidingly connected to the surface of the connecting rod (35), and the contact plate (38) is fixedly connected to the bottom of the sleeve (37).
6. The capping device for production of a composite beverage according to claim 2, characterized in that: The surface of the top of the sliding rod (33) is fixedly connected with a limiting ring (4), and the surface of the limiting ring (4) is coated with anticorrosive paint.
7. The capping device for production of a composite beverage according to claim 1, characterized in that: The top of the connecting rod (35) is fixedly connected with a reinforcing ring (5), and the side, away from the connecting rod (35), of the reinforcing ring (5) is fixedly connected to the bottom of the connecting plate (34).
8. The capping device for production of a composite beverage according to claim 1, characterized in that: The bottom of the support column (6) is fixedly connected to the workbench (1), and the bottom of the support column (6) is marked with anti-skid lines. The surface of the air pump (27) is fixedly connected with a reinforcing seat (7), and the side, away from the air pump (27), of the reinforcing seat (7) is fixedly connected to the bottom of the workbench (1).