Single-sided card and double-sided card assembling equipment

Abstract

According to the technical scheme, the single-face card and double-face card assembling equipment comprises a first conveying structure, a second conveying structure, a material processing and carrying structure, a first fixing structure, a rotation structure, a second fixing structure and a card body feeding structure. Meanwhile, based on the arrangement of a rotary conveying mode, the double-sided cards can be continuously conveyed forwards at a high speed. On the basis of the overturning structure and the backflow structure, the double-sided card is overturned by 180 degrees and then is conveyed to the next procedure, and the next procedure can be the operation on the other side and can also be the subsequent packaging operation. Meanwhile, if single-face card operation is carried out, based on the double-track and even multi-track design, efficient single-face card assembling operation can be achieved. Besides, the technical scheme can realize automatic assembly acceleration in a limited space, and the application of the technical scheme can improve the automatic assembly efficiency of the single-sided card and the double-sided card and meet the assembly requirements of the industry on the high-performance single-sided card and the double-sided card.

Description

TECHNICAL FIELD

[0001] The technical scheme mainly relates to the technical fields of "automatic assembly technology", "industrial robot technology", "automated material handling technology" and the like, and particularly relates to a single-sided card and double-sided card assembly device. BACKGROUND

[0002] In the automatic assembly production of in-vitro diagnostic kits, the assembly and labeling of single-sided cards and double-sided cards are key links to improve production efficiency and product identification accuracy. With the growth of market demand and the increasing requirement for production automation, the traditional single-sided assembly and labeling method cannot meet the needs of double-sided card operation and efficient operation. Therefore, how to realize efficient assembly and labeling of double-sided cards on both sides while maintaining the compatibility and flexibility of operation has become an important challenge in the packaging technology field.

[0003] In existing solutions, the assembly and labeling of double-sided cards mainly rely on a single conveying line and a fixed labeling device. Such devices can only realize single-sided operation. If multiple transfers and flips of double-sided cards are required to complete double-sided operation, the production efficiency will be reduced, the land length of the production line will be increased, and the complexity of operation will also be increased. In addition, the current devices lack flexibility and cannot adapt to double-sided cards of various shapes and sizes, nor can they meet the assembly needs of different materials.

[0004] The existing technical problems are as follows: Although the current technology can realize single-sided assembly and labeling of single-sided cards, there are obvious deficiencies in double-sided operation and multi-track parallel mode:

[0005] 1. The design of a single conveying line limits the flexibility of operation, resulting in the need for additional conveying steps and flipping mechanisms for double-sided operation, which increases the occupied space of the device and reduces production efficiency.

[0006] 2. The fixed labeling machine cannot adapt to the double-sided labeling needs of double-sided cards and needs to rely on manual intervention or additional equipment to complete the turning and conveying.

[0007] 3. The existing device lacks adaptability when handling different materials, making it difficult to realize efficient assembly of bare strips or desiccants, especially when it is inconvenient to operate during face changing.

[0008] In summary, developing a single-sided card and double-sided card assembly device can realize efficient operation and is compatible with the multi-track parallel mode of single-sided cards, which can realize efficient assembly operation with space saving, and has important application value and practical significance. CONTENT OF THE INVENTION

[0009] Based on this, the technical scheme mainly solves the following technical problems: 1) the technical problem that the traditional single-sided assembly and labeling mode cannot meet the high efficiency and multi-sided operation requirements; 2) the technical problem of insufficient flexibility and compatibility of the existing equipment in the double-sided operation and multi-track parallel mode; 3) the technical problem that the existing equipment lacks adaptability when processing different materials, and cannot realize high-efficiency assembly of bare strips or desiccants; 4) the technical problem of realizing double-sided high-efficiency assembly of double-sided cards in a specific space while being compatible with existing labeling equipment in a limited space.

[0010] The purpose of the utility model is to overcome the deficiencies in the prior art, and provide a double-sided card double-sided assembly equipment. The double-sided card double-sided assembly equipment has the characteristics of saving space, efficient assembly, compatibility of single-sided and double-sided operation, and adaptability to different specifications of card boxes.

[0011] To solve the above technical problems, the purpose of the utility model is achieved in the following manner: a double-sided card single / double-sided assembly equipment is provided, which comprises a first conveying structure, a second conveying structure, a material processing and carrying structure, a first fixing structure, a second fixing structure, a rotating structure, and a card body feeding structure.

[0012] The card body feeding structure serves as the starting end of the equipment and comprises a card body bin and a carrying unit, which can place the card body on the first conveying structure; the card body bin can store the card body, and the carrying unit can carry the card body from the bin to the first conveying structure.

[0013] The first conveying structure is located behind the card body feeding structure and is used for conveying when the first side of the double-sided card faces upwards.

[0014] The second conveying structure is alternately arranged with the first conveying structure and is used for conveying when the second side of the double-sided card faces upwards.

[0015] Further, the first conveying structure and the second conveying structure are in the form of rotary conveying, which can realize high-speed uninterrupted conveying.

[0016] Further, the second conveying structure can be arranged in parallel with the first conveying structure, and at this time, the second conveying structure and the first conveying structure can realize single-sided card single-sided double-channel assembly operation, and similarly, can be expanded to more than three channels.

[0017] The material processing and carrying structure is arranged on one side of the first conveying structure and the second conveying structure, and the number thereof can be adjusted flexibly according to the number of carried materials, and is used for carrying the materials to the surface of the single-sided card.

[0018] Further, the material processing and carrying structure comprises a material cutting unit and a material carrying unit, which can be selected according to the characteristics of the materials.

[0019] The first fixing structure is arranged on the upper part of the first conveying structure behind the material handling conveying structure and is used for fixing the material on the first surface.

[0020] The second fixing structure is arranged on the upper part of the second conveying structure behind the rotating structure and is used for fixing the material on the second surface.

[0021] Further, the first fixing structure and the second fixing structure can be label units to realize label printing and fixed identification of the material on the surface of the card body.

[0022] The rotating structure is arranged behind the first fixing structure and is used for rotating the double-sided card by 180 degrees.

[0023] The return flow structure is arranged in parallel with the first conveying structure and can be used for conveying the double-sided card to the next process.

[0024] Further, the rotating structure and the return flow structure can realize the saving of the volume of the equipment and form a zigzag rotating conveying.

[0025] Further, the return flow structure is in the form of a rotating conveying and can realize the efficient uninterrupted conveying of the single-sided card and the double-sided card.

[0026] The beneficial effects of the utility model are as follows: 1. The application of the technology can improve production efficiency, realize automatic production and reduce cost. 2. The technology can realize the assembly of the single-sided card and the double-sided card, especially the automatic assembly of the double-sided card, and based on the reasonable setting of each structure, the equipment running efficiency can be improved and the equipment productivity can be increased. 3. The equipment can be used for the automatic assembly of the single-sided card and the double-sided card of 1-16 joint prohibited goods urine detection cards, and provides various solutions for the automatic assembly equipment of the prohibited goods urine detection card. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained from the structure shown in the drawings without creative labor.

[0028] Figure 1 It is a structural schematic view of the single-sided card and double-sided card assembly equipment of the utility model.

[0029] Figure 2 It is a schematic view of the material structure on the card body of the utility model.

[0030] Figure 3 It is a schematic view of the double-sided card full-process production equipment of the embodiment of the utility model.

[0031] Figure 4 This is a schematic diagram of a single-sided card dual-channel assembly device according to an embodiment of the present invention; Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0034] In addition, the term "and / or" in the text includes three solutions. Taking A and / or B as an example, it includes technical solution A, technical solution B, and technical solution that satisfies both A and B. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of a person skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0035] Example 1

[0036] like Figures 1-2 As shown, this application provides a technical solution in one aspect: a double-sided card assembly device, including a first conveying structure 30, a second conveying structure 50, a material handling and conveying structure 20, a first fixing structure 60, a second fixing structure 70, a return structure 40, a card body loading structure 10, and a flipping structure 80.

[0037] In this embodiment, the card body feeding structure 10 serves as the starting end of the equipment, including a card body hopper 101 and a transport unit 102, which enables the placement of double-sided card bodies on the first conveying structure 30. The card body hopper 101 can store double-sided card bodies, and the transport unit 102 can transport the card bodies from the hopper to the first conveying structure 30.

[0038] In this embodiment, the first conveying structure 30 is located after the card body feeding structure 10 and is used for conveying the double-sided card when the first side is facing up. The card body can be continuously conveyed forward on the first conveying structure 30.

[0039] The second conveying structure 50 is arranged in parallel with the first conveying structure 30 in the embodiment, and is used for conveying the double-sided card with the second surface upward.

[0040] Specifically, the first conveying structure 30 and the second conveying structure 50 are rotary conveying structures, and can realize high-speed uninterrupted conveying.

[0041] Specifically, the second conveying structure 50 can be arranged in parallel with the first conveying structure 30, and can receive the card body conveyed from the return flow structure 40, so that the second surface of the card body faces upward.

[0042] The material processing and conveying structure 20 is arranged on one side of the first conveying structure 30 and the second conveying structure 50 in the embodiment, and the number of the material processing and conveying structure 20 can be adjusted flexibly according to the number of conveyed materials, and is used for conveying the materials to the surface of the double-sided card.

[0043] Specifically, the material processing and conveying structure 20 includes a material cutting unit and a material conveying unit, and the material processing and conveying structure 20 can be selected according to the characteristics of the materials.

[0044] Specifically, the material processing and conveying structure 20 is arranged in two groups, and is arranged on the outside of the conveying structure. A space is reserved in the middle of each group, so that rapid maintenance can be realized, and space can be saved.

[0045] The first fixing structure 60 is arranged behind the material processing and conveying structure 20 and on the upper part of the first conveying structure 30 in the embodiment, and is used for fixing the first surface material.

[0046] Specifically, the first fixing structure 60 can be a label printing and pasting structure, which realizes printing and pasting of the label, and avoids the material from falling out of the card body.

[0047] Specifically, the first fixing structure 60 can also be a card cover, which realizes fixing of the card cover and the card body, and avoids the material from falling out of the card body.

[0048] Specifically, the first fixing structure 60 and the second fixing structure 70 can be a label unit, which realizes printing of the label and fixing of the label on the surface of the double-sided card. The first fixing structure 60 and the second fixing structure 70 can also be a card cover unit, which realizes display and fixing of the material on the surface of the card body.

[0049] The turnover structure 80 is arranged behind the first fixing structure 60 in the embodiment, and can turn the card body by 180° and then send the card body to the next station.

[0050] Specifically, the turnover structure 80 can be a rotary track, and the card body can be turned by sliding through the track at a specific angle. The turnover structure 80 can also be a clamping device, which clamps the card body and then turns the card body by using a pneumatic cylinder or an electric cylinder.

[0051] The return flow structure 40 is arranged in parallel with the first conveying structure 30 in the embodiment, and is used for conveying the card body in the reverse direction to the starting end.

[0052] Specifically, the reflux structure 40 and the first conveying structure 30 are arranged side by side for double-sided card conveying to the next process. The combination of the flipping structure 80 and the reflux structure 40 can save the size of the equipment and form a zigzag rotary conveying mode.

[0053] Specifically, the return structure 40 is a rotary conveyor, which can realize efficient and uninterrupted conveying of double-sided cards.

[0054] In this embodiment, the second fixing structure 70 is placed on the upper part of the second conveying structure 50 and is used to fix the material on the second side.

[0055] Specifically, the second fixing structure 70 can mark and fix the second side of the card body on which the material is placed, and its specific function is the same as that of the first fixing structure 60.

[0056] The double-sided card assembly equipment of this embodiment can realize functions such as automatic double-sided feeding, automatic flipping and automatic labeling and fixing of double-sided cards. It can achieve compact and automated production of double-sided cards in a limited space. The equipment can achieve uninterrupted automatic feeding without additional waiting time or round-trip time. The rotary structure can continuously transport products to the next process, improving work efficiency.

[0057] Example 2

[0058] like Figure 3 As shown, this utility model also provides an upgraded technical solution based on Embodiment 1, a double-sided card full-process production equipment, including a double-sided card assembly post-processing step 90. The post-processing step 90, according to the double-sided card assembly process, may also include a buffer material preparation platform 901, a double-sided card handling structure 902, a dry material feeding structure 903, a bagging structure 904, a printing structure 905, and a third conveying structure 906.

[0059] In this embodiment, the buffer material preparation platform 901 can perform buffer material preparation for double-sided cards that have completed double-sided assembly.

[0060] In this embodiment, the third conveying structure 906 can achieve efficient conveying of double-sided cards after double-sided assembly, and finally complete the subsequent work at each station.

[0061] In this embodiment, the double-sided card handling structure 902 can realize the movement of double-sided cards from the buffer preparation platform 901 into the third conveying structure 906;

[0062] In this embodiment, the material feeding structure 903 can be a desiccant or a sealed card box, which can prevent the double-sided card from getting damp.

[0063] In this embodiment, the bagging structure 904 can complete the bagging and sealing of the double-sided card, so that the double-sided card is in a sealed environment;

[0064] In this embodiment, the printing structure 905 can print the corresponding mark on the surface of the bag.

[0065] Through the double-sided card full-process production equipment of the embodiment, in addition to realizing the double-sided assembly of the double-sided card, the double-sided card can also be realized for subsequent installation of dry materials, bagging and mark printing of the double-sided card, and automatic full-process operation of the double-sided card.

[0066] Embodiment 3

[0067] As shown in Figure 4 The utility model discloses another aspect provides a kind of based on the deformation technical solution of embodiment 1, a single-sided card double-channel assembly equipment, similar with embodiment 2, remove flip structure, reflow structure, increase fourth conveying structure.

[0068] In this embodiment, the first conveying structure 30 and the fourth conveying structure 100 can complete the full-process operation of the single-sided card in the first channel.

[0069] In this embodiment, the second conveying structure 50 and the third conveying structure 90 can complete the full-process operation of the single-sided card in the second channel.

[0070] In this embodiment, the first conveying structure 30 and the second conveying structure 50 are arranged flush, and the third conveying structure 90 and the fourth conveying structure 100 are arranged flush.

[0071] Through the single-sided card double-channel assembly equipment of the embodiment, double-channel assembly of the single-sided card can be realized, double-channel operation is carried out at the same time, the single-sided card assembly efficiency is improved, and for the same reason, it can also be extended to three-channel or four-channel assembly mode.

[0072] The above is only the preferred embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structural transformation made under the premise concept of the utility model, or direct / indirect application in other related technical fields is included in the patent protection range of the utility model.

Claims

1. A single-sided card and double-sided card assembly device, comprising a first conveying structure, the first conveying structure being used to convey the card body with its first side facing upwards, characterized in that, The assembly equipment also includes: The first conveying structure is used for conveying the card body with its first side facing upwards; The material handling and transport structure is set on one side of the first conveying structure and the second conveying structure. The number of the structure can be flexibly adjusted according to the number of material strips needed. It is used to transport materials to the surface of the card body. The first fixing structure is placed on top of the first conveying structure and is used to fix the material on the first surface. The flipping structure, located behind the first fixed structure, flips the clamp body 180° and sends it to the next workstation; A recirculation structure, arranged in parallel with the first conveying structure, is used to reverse the conveyor body back to the starting end; The second conveying structure is flush with the first conveying structure and is used for conveying the second side of the card body upwards.

2. The single-sided card and double-sided card assembly equipment as described in claim 1, characterized in that, It also includes, The card loading structure includes a card hopper and a conveying unit, which can move the card from the hopper to the conveying structure.

3. The single-sided card and double-sided card assembly equipment as described in claim 2, characterized in that, It also includes, The second fixing structure is located behind the rotating structure and above the second conveying structure, and is used to fix the material on the second side.

4. The single-sided card and double-sided card assembly equipment as described in claim 3, characterized in that, The first conveying structure, the return structure, and the second conveying structure are rotary conveying structures, which can realize high-speed, uninterrupted forward conveying of the clamp body.

5. The single-sided card and double-sided card assembly equipment as described in claim 4, characterized in that, The material handling and transport structure includes a material cutting unit and a material transport unit, the specific number of which can be selected and the location layout can be determined according to the characteristics of the material.

6. The single-sided card and double-sided card assembly equipment as described in claim 5, characterized in that, The first and second fixing structures can be label units to achieve label printing and fixing; or they can be card cover units to achieve display and fixing of materials on the card body surface.

7. The single-sided card and double-sided card assembly equipment as described in claim 6, characterized in that, The first conveying structure, the return structure, and the second conveying structure can form a zigzag rotary conveying structure, achieving volume saving and efficient assembly of both sides of the double-sided card.

8. The single-sided card and double-sided card assembly equipment as described in claim 7, characterized in that, When the card body is a single-sided card, the flipping structure and the return structure may not be provided; The second conveying structure and the second fixing structure can convey and fix the single-sided card body in the second track; The conveying and fixing structures can be expanded in number according to production requirements to complete single-sided card multi-track conveying.

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