Air bag for transportation
By incorporating a thickened rubber layer and durable materials into the transport airbag, combined with RFID tags and TPMS sensors, the problems of easy damage and insufficient monitoring of traditional airbags are solved, achieving high-strength and real-time monitoring for transport safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-03-27
AI Technical Summary
Existing protective devices for logistics transportation, such as cargo boxes, are costly to improve, have poor shock absorption and take up a lot of space, and traditional airbag designs are prone to breakage, air valves are easily damaged, and outer materials have low strength.
The airbag outer shell uses a rubber layer with a thickened rubber layer on the inside. It is equipped with an RFID electronic tag and a TPMS sensor with Bluetooth transmission function. The air intake is designed as a slanted cone shape, with a protective rubber layer and a temperature and pressure resistant protective shell. The handle is made of nylon, and the airbag outer shell has a rectangular rounded corner design.
The strength and durability of the airbag have been improved, enabling it to withstand harsher operating environments. Real-time monitoring and management have been achieved, manufacturing costs have been reduced, and transportation safety has been enhanced.
Smart Images

Figure CN224045971U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of air bags for transportation. BACKGROUND
[0002] In the current land, ocean and air transport, goods will be shaken or moved due to various factors, resulting in collision and damage to goods. The current logistics transport protection device includes improvement of the container, shock pad and protective air bag bag, etc. The improvement of the container is good but the cost is too high and the process is complex, the shock pad has poor shock absorption effect, poor protection effect, and occupies a large space, which is not suitable for storage. The existing air bag bag design is relatively traditional, with a right angle design around, and the stress is concentrated after inflation, which is easy to break. In addition, the outer material of the air bag has low strength, and the air valve design is unreasonable, which is easy to damage during use and increases the cost. SUMMARY
[0003] To solve the above problems, the utility model provides a kind of air bags for transportation, with rubber layer as air bag cover, the strength of air bag body is higher, and two layers of basic rubber layer on the inner side of the edge of rubber air bag cover are each provided with rubber thickening layer, the strength of air bag is higher, and can withstand more severe use environment.
[0004] The technical scheme of the utility model is as follows: a kind of air bags for transportation, including rubber air bag cover, rubber air bag cover includes two layers of basic rubber layer, the edge of two layers of basic rubber layer is vulcanized connection, the air cavity is formed between two layers of basic rubber layer, the inner side of the edge of two layers of basic rubber layer vulcanized connection is respectively provided with rubber thickening layer, and rubber air bag cover is provided with air inlet pipe.
[0005] The rubber air bag cover is also provided with RFID electronic tag, and the rubber air bag cover is also provided with TPMS sensor with Bluetooth emission function for detecting the air cavity.
[0006] The air inlet pipe is communicated with the air cavity through the anti-blocking cavity, and the protective rubber I is arranged outside the air inlet pipe; the protective rubber I is vulcanized connected with the basic rubber layer and the rubber thickening layer through the transition rubber I; and the anti-blocking cavity is located at the transition rubber I.
[0007] The anti-blocking cavity is in the shape of an oblique circular cone, and the circular base of the oblique circular cone is connected with the air inlet pipe; and the shortest line segment between the edge of the circular base and the vertex is perpendicular to the circular base of the oblique circular cone.
[0008] The air bag is provided with a handle, the handle is vulcanized connected with the two layers of basic rubber layer through the patch rubber, the handle and the patch rubber are sewn through sewing thread, and the patch rubber is located between the vulcanized connection edges of the two layers of basic rubber layer; the RFID electronic tag is arranged between the vulcanized connection edges of the two layers of basic rubber layer; the width size of the vulcanized connection edge of the basic rubber layer is the distance from the edge of the basic rubber layer to the rubber thickening layer, which is 40-60mm.
[0009] The rubber air bag cover is internally provided with a pressure monitoring device for monitoring the pressure of the air chamber, and the detection end of the pressure monitoring device is in communication with the air chamber.
[0010] The pressure monitoring device is externally provided with a protective shell, the protective shell is a temperature-resistant and pressure-resistant protective shell, the detection end of the pressure monitoring device is located in the protective shell, an air inlet and outlet is formed on the protective shell and in communication with the detection end of the pressure monitoring device and the air chamber.
[0011] The protective shell is externally provided with protective rubber II, the protective shell is bonded with the protective rubber II, and the protective rubber II is vulcanizedly connected with the base rubber layer and the rubber thickening layer through the transition rubber II.
[0012] The rubber air bag cover is further provided with an adhesive connecting layer, the upper portion of the protective shell of the pressure monitoring device is vulcanizedly connected with the protective rubber II, the protective rubber I or the transition rubber I through the adhesive connecting layer, and the protective shell is bonded with the fixed rubber layer.
[0013] The outer periphery of the rubber air bag cover is rectangular, the four corners of the rectangle are rounded, and the air inlet pipe is located at one of the four corners.
[0014] The handle is made of nylon.
[0015] The rubber air bag cover is internally provided with a pressure monitoring device for monitoring the pressure of the air chamber, and the detection end of the pressure monitoring device is in communication with the air chamber. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 Fig. 1 is a structural schematic view of the air bag of the utility model.
[0017] Figure 2 Fig. 2 is a sectional view and a cord distribution schematic view of the edge of the air bag of the utility model.
[0018] Figure 3 Fig. 3 is a structural schematic view of the position of the air inlet pipe of the air bag of the utility model and an A-A1 sectional view.
[0019] Figure 4 Fig. 4 is a structural schematic view of the position of the pressure monitoring device of the air bag of the utility model and a B-B1 sectional view.
[0020] Figure 5The utility model discloses a handle structure schematic diagram of air bag.
[0021] Figure 6 The utility model discloses the structure schematic diagram of air bag's anti -blocking part installation in air inlet pipe.
[0022] Figure 7 The utility model discloses the structure schematic diagram of air bag's air inlet pipe and the structure schematic diagram of valve installation on air inlet pipe.
[0023] Figure 8 It is the placement schematic diagram of air inlet pipe and anti -blocking part in the preparation process of the utility model's air bag.
[0024] Figure 9 It is the structure schematic diagram of protective shell.
[0025] Figure 10 It is the connection structure schematic diagram of each module in pressure monitoring device.
[0026] Figure 11 It is the structure schematic diagram of trapezoidal rubber block and pad rubber.
[0027] In the drawing: 1, air bag cover; 2, basic rubber layer; 3, air chamber; 4, metal air inlet pipe; 5, handle; 6, rubber thickening layer; 7, RFID electronic tag; 8, pressure monitoring device / TPMS sensor with bluetooth emission function; 9, patch rubber; 10, sewing line; 11, anti -blocking part; 110, oblique conical plug; 12, valve; 13, TPMS module; 14, bluetooth module; 15, power module; 16, anti -blocking cavity; 17 protective rubber I; 18 transition rubber I; 19, trapezoidal rubber block; 190, the part of trapezoidal rubber block thickness is thicker; 191, the inclined surface part of trapezoidal rubber block thickness gradually thins; 192, air inlet; 20, pad rubber; 21 transition rubber sheet; 22, protective shell; 23, air inlet and outlet; 24, basic rubber sheet; 25, sandwiched rubber sheet; 26, adhesive connecting layer. DETAILED DESCRIPTION
[0028] The technical scheme of the utility model will be described clearly and completely in connection with the drawings and specific embodiments, and it should be understood that the preferred embodiments described here are only for illustrating and explaining the utility model, and can not be understood as the limitation of the protection scope of the utility model, and the skilled person in the art can make some non-essential improvements and adjustments according to the contents of the utility model below.In the utility model, unless otherwise explicitly specified and limited, the technical terms used in the application should be the usual meaning understood by the technical personnel described in the utility model.
[0029] As Figures 1-11As shown, a kind of transport air bag, including rubber air bag cover 1, rubber air bag cover 1 includes two layers of base rubber layer 2, two layers of base rubber layer edge vulcanization connection, the air chamber 3 formed between two layers of base rubber layer, the inner side of the vulcanization connection edge of two layers of base rubber layer 2 is equipped with rubber thickening layer 6 respectively, rubber air bag cover is equipped with air inlet pipe 4.
[0030] The utility model provides a kind of transport air bag, to rubber layer as air bag cover, the strength of air bag body is higher, and each rubber thickening layer is equipped on the two layers of base rubber layer of the inner side of rubber air bag cover edge, air bag is higher, can withstand more severe use environment.
[0031] Rubber air bag cover is also equipped with RFID electronic tag 7, rubber air bag cover is also equipped with the TPMS sensor 8 with bluetooth emission function for detecting air chamber.
[0032] RFID electronic tag, RFID electronic tag 7 writes the basic information of air bag, so that by setting in the RFID electronic tag of air bag, user can query the basic information of air bag in real time, can be used for warehouse management and anti-fake.
[0033] RFID electronic tag, by rubber encapsulation, contain chip, commercially available rubber encapsulated RFID electronic tag can.RFID electronic tag 7 is placed in the edge position between two layers of base rubber, and is embedded between two layers of base rubber of air bag cover 1 after vulcanization.It is convenient to be connected with rubber air bag cover and vulcanization.
[0034] TPMS is the function of existing tire pressure monitoring system, including pre-warning, tire abnormal siren, tire temperature monitoring, tire leakage monitoring and tire pressure monitoring etc. Therefore, through the TPMS system in air bag, user can view the pressure, temperature and use condition etc. Information of air bag in real time through relevant digital platform.
[0035] Air inlet pipe 4, the TPMS sensor 8 with bluetooth emission function and rubber air bag cover 1 can be bonded, can also be bonded with rubber connecting layer outside, and the rubber connecting layer is connected with rubber air bag cover 1 and is vulcanized.The material used in rubber connecting layer is vulcanized rubber after partial vulcanization, segmented vulcanization or rubber connecting layer, and is vulcanized in vulcanization connection part again, since rubber does not become large-scale flow state, so rubber does not block the end of air inlet pipe 4, and the rubber connecting layer is connected with rubber air bag cover 1 and is vulcanized, and the vulcanization position has a certain distance, and the TPMS sensor 8 with bluetooth emission function is not damaged, which is prior art.
[0036] Whether to replot and mark the TPMS sensor 8 with bluetooth emission function and rubber connecting layer.
[0037] Also, the air inlet pipe 4 is communicated with the air chamber 3 through the anti-blocking cavity 16, and the outer part of the air inlet pipe is provided with the protective rubber I 17, which is vulcanization connected with the base rubber layer 2 and the rubber thickening layer 6 through the transition rubber I 18; the anti-blocking cavity 16 is located at the transition rubber I 18.
[0038] During vulcanization, the anti-blocking part blocks one end of the air inlet pipe connected with the air chamber, so as to prevent the rubber from flowing into the air inlet pipe during the vulcanization of the air bag, and after vulcanization, the anti-blocking part is pulled out, so that the anti-blocking cavity 16 is formed at one end of the air inlet pipe 4 connected with the air chamber 3.
[0039] The anti-blocking cavity 16 is in the shape of an oblique circular cone, and the circular bottom surface of the oblique circular cone is connected with the air inlet pipe.
[0040] The width of the edge of the two base rubber layers 2 vulcanization connected is 40-60 mm, which is the distance from the edge of the base rubber layer 2 to the rubber thickening layer.
[0041] In addition, the air inlet pipe is communicated with the air chamber through the anti-blocking cavity, and the outer part of the air inlet pipe is provided with the protective rubber I, which is vulcanization connected with the base rubber layer and the rubber thickening layer through the transition rubber I; the anti-blocking cavity is located at the transition rubber I, and the anti-blocking cavity is in the shape of an oblique circular cone, and the circular bottom surface of the oblique circular cone is connected with the air inlet pipe. The setting of the protective rubber I can protect the air inlet pipe when the air inlet pipe is subjected to pressure during the vulcanization molding process. Since the protective rubber I, the base rubber layer and the rubber thickening layer are not in the same plane and have different thicknesses, the transition rubber I is used to transitionally connect the protective rubber I, the base rubber layer and the rubber thickening layer.
[0042] Therefore, it is also convenient to directly and integrally vulcanize and mold the air bag, and the parts that need to be vulcanization connected can be vulcanized respectively to form the structure of the air bag of the present application.
[0043] The shortest line segment between the edge of the circular bottom surface of the oblique circular cone and the vertex is perpendicular to the circular bottom surface of the oblique circular cone.
[0044] The air bag is provided with a handle 5, which is vulcanization connected with the two base rubber layers 1 through the patch rubber 9, and the handle 5 and the patch rubber 9 are sewn through the sewing line 10, and the patch rubber 9 is located between the vulcanization connected edges of the two base rubber layers 1; the RFID electronic tag 7 is arranged between the vulcanization connected edges of the two base rubber layers.
[0045] The rubber air bag cover is provided with a pressure monitoring device 8 for monitoring the pressure of the air chamber, and the detection end of the pressure monitoring device 8 is communicated with the air chamber 3; the pressure monitoring device is externally provided with a protective rubber II, the pressure monitoring device is bonded with the protective rubber II, and the protective rubber II is vulcanizedly connected with the base rubber layer and the rubber thickening layer through the transition rubber II; or the pressure monitoring device is located at the side of the air inlet pipe 4, the pressure monitoring device 8 is located in the transition rubber I and is bonded with the transition rubber I 18, or the pressure monitoring device 8 is located in the protective rubber I and is bonded with the protective rubber I 17; the detection end of the pressure monitoring device 8 is communicated with the air chamber.
[0046] As shown in Figure 9 The pressure monitoring device 8 is externally provided with a protective shell 22, the pressure monitoring device 8 is fixedly installed in the protective shell 22, the protective shell 22 is a temperature-resistant and pressure-resistant protective shell, which prevents the pressure monitoring device 8 from being damaged in the process of one-piece vulcanization molding, the detection end of the pressure monitoring device 8 is located in the protective shell, the protective shell 22 is provided with an air inlet and outlet port 23, the air inlet and outlet port 23 is communicated with the detection end of the pressure monitoring device 8, and the air inlet and outlet port 23 is communicated with the air chamber 3.
[0047] The material of the temperature-resistant and pressure-resistant protective shell can be nylon 9T, nylon 6T, PTFE or other materials that meet the vulcanization requirements of the present application, the nylon 9T is obtained by polycondensation of nonanediamine and terephthalic acid, the pure PA9T has a melting point of about 306 DEG C and good heat resistance, the nylon 6T is obtained by polycondensation of hexanediamine and terephthalic acid, the PA6T on the market is a copolymer or a composite with a lower melting point after copolymerization with other monomers, the average melting point of the PA6T copolymer is 320 DEG C, and the heat distortion temperature is about 290 DEG C.
[0048] The protective shell 22 is externally provided with a protective rubber II, the protective shell 22 is bonded with the protective rubber II, and the protective rubber II is vulcanizedly connected with the base rubber layer and the rubber thickening layer through the transition rubber II; or the pressure monitoring device 8 is located at the side of the air inlet pipe 4, and the protective shell 22 is bonded with the protective rubber I.
[0049] In the process of vulcanization molding, the protective rubber I or the protective rubber II can protect the pressure monitoring device when the pressure monitoring device is subjected to pressure.
[0050] The rubber air bag cover is further provided with an adhesive connecting layer 26, the upper part of the pressure monitoring device is vulcanizedly connected with the protective rubber II, the protective rubber I or the transition rubber I through the adhesive connecting layer 26, and the protective shell 22 of the pressure monitoring device is bonded with the fixed rubber layer. The adhesive connecting layer is formed after the epoxy resin adhesive is vulcanizedly connected with the protective rubber II, the protective rubber I or the transition rubber I.
[0051] The outer periphery of the rubber air bag cover is rectangular, the four corners of the rectangle are rounded, and the air inlet pipe is located at one of the four corners; the air inlet pipe is a metal air inlet pipe, and the metal material can be copper, brass or other conventional materials.
[0052] The handle 5 is made of nylon.
[0053] The material of the base rubber layer, the rubber thickening layer and the patch rubber can be cord fabric, the middle layer of the cord fabric is impregnated fabric, and the two sides of the impregnated fabric are rubber layers. The rubber materials of the rubber layers on the two sides of the impregnated fabric can be vulcanized and crosslinked with the rubber materials of the protective rubber I, the transition rubber I, the protective rubber II and the transition rubber II, and are preferably the same rubber material.
[0054] The cord fabric can be a vulcanized cord fabric, and the protective rubber I, the transition rubber I, the protective rubber II and the transition rubber II are vulcanized rubber, and then vulcanized at the required vulcanization connection position to form the air bag of the application.
[0055] Alternatively, the cord fabric is an unvulcanized cord fabric, and the protective rubber I, the transition rubber I, the protective rubber II and the transition rubber II are unvulcanized rubber, and are integrally vulcanized to form the air bag of the application.
[0056] Alternatively, the cord fabric is an unvulcanized cord fabric, and the protective rubber I, the transition rubber I, the protective rubber II and the transition rubber II are unvulcanized rubber, and are integrally vulcanized to form the air bag of the application.
[0057] The maximum thickness of the rubber thickening layer at position 6 can be 8 mm.
[0058] The preparation method of the air bag comprises the following steps:
[0059] (1) Process the air bag vulcanization mold according to the shape, size and structure of the air bag; such as the transport air bag mold structure of 202423040574X can be processed.
[0060] (2) Determine the rubber material of the air bag cover; determine the cord fabric, which is formed by coating rubber layers on both sides of the impregnated fabric and then calendering, and the cord fabric uses nylon 66 impregnated fabric, which is woven with nylon 66 cord and then impregnated.
[0061] In the example of the preparation method, the rubber material can be IIR butyl rubber; the rubber layers on both sides of the impregnated fabric can be coated with IIR butyl rubber compound.
[0062] (3) Cutting the glued cord fabric, respectively as the patch rubber, the base rubber sheet 24 forming the base rubber layer 1, the sandwich rubber sheet 25 forming the rubber thickening layer 6; then lay the isolation film between the two layers of base rubber sheet 24, fold the sandwich rubber sheet 25 and place it between the upper and lower layers of base rubber sheet 24, and the distance from the edge of the base rubber sheet 24 is 40-60mm, the folding opening of the sandwich rubber sheet 25 faces the middle of the base rubber sheet 24, (as shown in Figure 2 ), the sandwich rubber sheet 25 forms the rubber thickening layer 6 of the two layers of base rubber layer of the air bag after vulcanization, the edge of the isolation film, i.e. the pe film, is located in the folding opening of the sandwich rubber sheet 25, and at least one side of the isolation film is coated with isolation agent silicon oil, the handle 5 is sewn with the patch rubber 9 through the sewing line 10, and the patch rubber 9 is attached between the edges of the two layers of base rubber sheet 24, i.e. between the vulcanization connection edges of the base rubber layer 1;
[0063] The patch rubber 9 is located between the edges of the upper and lower layers of base rubber sheet 24, so that the handle is vulcanization connected with the upper and lower layers of base rubber layer 1 through the patch rubber 9, and the handle is connected and fastened with the air bag cover.
[0064] (4) The IIR butyl rubber compound is heated and plasticized by the extruder, and the trapezoidal rubber block 19 with the air inlet 192 and the cushion rubber 20 used as the transition rubber I or / and the transition rubber II are respectively pressed out through the extruder die, the trapezoidal rubber block 19 forms the protective rubber I and part of the transition rubber I, as shown in Figure 11 The trapezoidal rubber block 19 includes the thicker part 190 in the middle and the inclined surface part 191 with gradually thinning thickness on both sides, and after vulcanization, the thicker part 190 forms the protective rubber I, and the inclined surface part 191 forms the transition rubber I; as shown in Figure 8 and Figure 11 The air inlet is installed with the air inlet pipe 4, and the size of the air inlet is adapted to the air inlet pipe; the air inlet is located for the thicker part 190 of the trapezoidal rubber block, so as to conveniently protect the installed air inlet pipe 4 during vulcanization and molding.
[0065] As shown in Figure 8 and Figure 6 The air inlet pipe 4 is placed in the air inlet in the trapezoidal rubber block, the lower end plug of the anti-blocking component 11 passes through the air inlet pipe 4, the upper end of the anti-blocking component 11 is located on the upper end of the air inlet pipe 4, the lower end of the anti-blocking component is the inclined conical plug 110, and the circular bottom surface of the inclined conical plug 110 is tightly attached to the end of the air inlet pipe 4.
[0066] (5) When the base rubber sheet is rectangular, cut the corner of the rubber sheet and remove the isolation film of the corner, and place the trapezoidal rubber block and the cushion rubber on the folded and cut corner of the base rubber sheet 24 and the rubber sheet 25. Then place the trapezoidal rubber block 19 on the outer side of the conical plug, and place the cushion rubber 20 on the top or both sides of the conical plug, and place the transition rubber sheet 21 at the bottom of the conical plug, and coat the isolation agent on the conical plug. As shown in Figure 6 and Figure 8 the shortest line segment of the edge of the conical bottom and the vertex is perpendicular to the circular bottom of the conical plug, and the shortest line segment is attached to the transition rubber sheet 21. The material of the transition rubber sheet is rubber coated fabric.
[0067] As shown in Figure 8 and Figure 11 the cushion rubber 20 is placed on both sides of the conical plug, and the thickness of the cushion rubber 20 gradually decreases from the end close to the trapezoidal rubber block 19 to the end far away from the trapezoidal rubber block 19. In addition, the maximum thickness of the cushion rubber 20 is greater than the conical plug at the same distance from the trapezoidal rubber block 19. In addition, the thickness of the cushion rubber 20 gradually decreases from the end far away from the conical plug to the end close to the conical plug. Thus, the conical plug can be protected during vulcanization, and the thickness of the base rubber layer 2 and the rubber thickening layer of the air bag can be transitioned.
[0068] The anti-blocking component is used to prevent the rubber from flowing into the air inlet pipe during vulcanization to cause blockage. The conical plug is coated with isolation agent on the outside to facilitate pulling out after vulcanization. After vulcanization, the conical plug 110 forms a conical anti-blocking cavity 16 at the position of the conical plug 110. The size of the anti-blocking component 11 inside the air inlet pipe is matched with the gap between the inner diameter of the metal air inlet pipe. After vulcanization, the anti-blocking component 11 is pulled out, and the metal air inlet pipe is tightly combined with the trapezoidal rubber block.
[0069] The trapezoidal rubber block 19 can make the air inlet pipe be wrapped by more rubber, be more stable, and can withstand greater external force and have good sealing effect.
[0070] (6) Place the RFID 7 between the edges of the two base rubber sheets 24 by 40-60 mm; cut the assembly hole for installing the pressure monitoring device 8 on the trapezoidal rubber block 19 on the side of the air inlet pipe, as shown in Figure 9As shown, the pressure monitoring device is externally provided with a temperature-resistant and pressure-resistant protective shell 22, the detection end of the pressure monitoring device is located in the protective shell 22, the protective shell is provided with an air inlet and outlet port 23, the air inlet and outlet port 23 is communicated with the detection end of the pressure monitoring device; epoxy resin adhesive is applied on the upper part of the protective shell 22 and inserted into the assembly hole, the pressure monitoring device 8 is bonded with the assembly hole, the position of the protective shell 22 provided with the air inlet and outlet port 23 is the lower end of the protective shell 22, the lower end of the protective shell 22 is located between the transition rubber sheet 21 and the rubber pad 20, the lower end of the protective shell 22 is located at the transition rubber sheet 21, and the lower end of the protective shell 22 is pasted with a release film, the side of the release film away from the protective shell 22 is coated with a release agent; finally, after vulcanization, the side of the protective shell provided with the air inlet and outlet port 23 faces the air chamber, the air chamber is communicated with the air inlet and outlet port 23, so that the detection end of the pressure monitoring device 8 is communicated with the air chamber.
[0071] The epoxy resin adhesive applied on the upper part of the protective shell 22 after vulcanization forms a layer of adhesive connection layer 26 vulcanized with the trapezoidal rubber block 19.
[0072] (7) After vulcanization, fix; start vulcanization, the vulcanization parameter is 2.3 MPa x 151 ℃ x 40 min, after vulcanization, demolding and cooling to obtain the air bag.
[0073] The above method is an integrated vulcanization forming method of the air bag.
[0074] The melting point of the PE film is low, and it melts after 151℃ vulcanization, the base rubber sheet and the sandwiched rubber sheet are vulcanized to form the air chamber 3, which can be integrated high-temperature vulcanized to form the air bag, without vulcanization along the edge of the air bag, the preparation method is more simple, the cost is lower, and the efficiency is higher.
[0075] The release agent can be silicone oil.
[0076] The adhesive can be epoxy resin adhesive, which is combined with rubber closely after vulcanization.
[0077] The two ends of the handle are sewn with the patch rubber 9.
[0078] The handle 5 can be made of nylon material, specifically nylon 6. The handle can be cut in a hot cutting way and placed on the side of the air bag cover.
[0079] The RFID electronic tag is packaged by rubber, contains a chip, and all commercially available RFID electronic tags packaged by rubber can be used. The RFID electronic tag 7 is placed between the edge of 40mm-60mm between the two layers of base rubber sheets, and is vulcanized with the base rubber sheet, so that the RFID electronic tag is embedded between the two layers of base rubber sheets of the air bag cover 1. The RFID electronic tag 7 writes the basic information of the air bag, so that the user can query the basic information of the air bag in real time through the RFID electronic tag arranged on the edge of the air bag, which can be used for warehouse management and anti-fake.
[0080] The RFID electronic tag can be a common product on the market, which is encapsulated by rubber, contains a chip, and obtains airbag information through wireless radio frequency. After the electronic tag enters the identification range of the reader, it receives the radio frequency signal sent by the reader, sends out the product information stored in the chip by means of the energy obtained by the induced current, and the reader reads the information and decodes it, and then sends it to the central information system for relevant data processing.
[0081] The protection shell of the pressure monitoring device of the finally formed airbag is provided with one side of the air inlet and outlet 23 facing the air chamber.
[0082] As Figure 10 , the pressure monitoring device 8 includes a Bluetooth module 14, a TPMS module 13, and a power supply module 15. The power supply module 15 is electrically connected with the Bluetooth module 14 and the TPMS module 13 respectively, and supplies power to the Bluetooth module 14 and the TPMS module 13. The TPMS module 13 is in communication connection with the Bluetooth module 14. After the airbag is inflated, the TPMS module 13 detects the air pressure and sends it to the Bluetooth module 14. The Bluetooth module 14 sends the data to the TBOX through a Bluetooth signal. The TBOX receives the data and sends it to the Aliyun server through a 4G signal. The corresponding air pressure and temperature data can be viewed on the webpage. When the air pressure decreases too much or air leakage occurs, the system automatically alarms, which is displayed on the display through a pop-up window or a message. The TBOX is arranged on a transportation tool, such as a ship, a car, a truck, or a train.
[0083] The pressure monitoring device 8 is externally provided with a protection shell 22, which is a temperature-resistant and pressure-resistant protection shell, preventing damage to the pressure monitoring device 8 during the vulcanization process. The detection end of the TPMS module 13 is located in the protection shell. The protection shell 22 is provided with an air inlet and outlet 23, which is in communication with the detection end of the TPMS module 13.
[0084] The TPMS module is the function of the existing tire pressure monitoring system, including pre-tire blowout warning, tire abnormal whistle, tire temperature monitoring, tire air leakage monitoring, and tire pressure monitoring. Therefore, through the TPMS system in the airbag, the user can view the pressure, temperature, and use of the airbag in real time through the relevant digital platform.
[0085] The pressure monitoring device 8 can also be other existing pressure sensors. The detection end of the pressure sensor is located in the protection shell 22, and the protection shell is provided with an air inlet and outlet 23, which is in communication with the detection end of the pressure sensor. The data is transmitted wirelessly to the TBOX on the transportation tool. The TBOX receives the data and sends it to the cloud server through a 4G signal. The corresponding air pressure data can be viewed on the webpage.
[0086] The air bag of the application is used for monitoring the pressure when the air bag is inflated, and the inflation pressure range of the application scene of the air bag is 0.4 bar-0.6 bar.
[0087] The cord fabric includes a three-layer structure, the middle layer is a dipped fabric, the fabric of the dipped fabric is obtained by plain weaving nylon 66, and the two sides of the dipped fabric are respectively rubber layers, the material of the rubber layer is IIR butyl rubber compound, and the IIR butyl rubber compound can be a product of Wuxi Xietielu Rubber and Plastic Product Co., Ltd. or other commercially available compound with good air tightness.
[0088] The transport air bag designed in the application is integrally high-temperature vulcanized after vulcanization, and the melting point of the PE film is low, 151 DEG C is melted after vulcanization, the rubber sheet is vulcanized and connected with the base rubber sheet as the two-layer base rubber layer to form the air cavity 3, so that the air bag does not need to be vulcanized along the edge of the air bag, the preparation method is more simple, the cost is lower, and the efficiency is higher.
[0089] The outer periphery of the air bag cover is a rectangle, and the four corners of the rectangle are rounded corners, and the air inlet pipe is located at one of the four corners.
[0090] Through the design of the rounded corners, the stress borne by the edge of the air cavity after the air bag is inflated is more uniform, and the defect of damage due to stress concentration in the traditional right-angle design is effectively avoided.
[0091] The air inlet pipe can be a metal air inlet pipe.
[0092] The air inlet pipe is located at one of the four corners; when the air bag is used, the air bag is placed in the gap between the goods after being unfolded, and the air inlet pipe is located above, so that the inflation and deflation can be conveniently performed.
[0093] As shown in Figure 7 The valve 12 is installed on the air inlet pipe 4, the air bag is placed between the goods to be protected when the air bag is used, the valve 12 is opened / twisted loose, the air cavity 3 is inflated by using a matched inflation device through the air inlet pipe 4, the air cavity 3 is gradually inflated during the inflation process, the valve 12 is closed / twisted tight after the inflation is completed, and air leakage is prevented; the valve 12 is opened / twisted loose after the work is completed, and is transferred to the storage place after pressure relief by using the handle 5.
[0094] The air bag of the application is used by being placed in the gap between cargos after being unfolded, the air inlet pipe is located above, the air is filled through the air inlet pipe 4 by using the air filling device, the air chamber 3 is inflated after the air filling is completed, the cargos on both sides of the air bag are separated, and the cargos are prevented from colliding. The air bag is connected by vulcanization of the same rubber, the rubber thickening layer 6 and the round corner design can make the internal stress distribution of the air bag more uniform after being inflated, can bear greater impact stress, provide greater buffering effect, and increase the safety guarantee of cargo transportation. After the air bag is used, the pressure is released through the air inlet pipe, the air bag is folded after the pressure release is completed, the lifting handle 5 is used to transfer to the storage place. The air bag can be identified by the RFID chip 7, the related technical information of the air bag is obtained, and comprehensive management and inventory control are carried out. The TPMS module 13 monitors the parameters such as air pressure and temperature in the air bag in real time (only pressure monitoring device can be used to monitor pressure), and transmits the data to the TBOX on the ship body. If the abnormality is found, the TBOX can actively inform the user through the display screen / display of the ship body in the form of message or pop-up window, and the risk is avoided in advance.
[0095] The above only describes preferred embodiments of the present application, and is not all embodiments. The protection scope of the present application is not limited thereto, and each technical feature of the above-described embodiments can be combined arbitrarily. In order to make the description simple, each technical feature in the above-described embodiments is not described in all possible combinations, however, as long as the combination of technical features does not exist contradictory or cannot be realized, it should be considered that the combination is within the scope of the present application. When the combination of technical solutions appears contradictory or cannot be realized, it should be considered that the combination does not exist, and is not within the protection scope of the present application. It should be noted that, for those skilled in the art and any person skilled in the art, without departing from the overall concept of the present application and the spirit of the principle of the present application, according to the technical scheme and the application concept of the present application, equivalent replacement or change, and several changes and improvements made, these should also be considered as the protection scope of the present application.
Claims
1. An airbag for transportation, characterized by: The rubber air bag cover comprises two layers of basic rubber layers, the two layers of basic rubber layers are connected by vulcanization at the periphery edges, a gas cavity (3) is formed between the two layers of basic rubber layers, rubber thickening layers (6) are respectively arranged at the inner sides of the vulcanization edges of the two layers of basic rubber layers, and the rubber air bag cover is provided with an air inlet pipe (4).
2. The transport air bag of claim 1, wherein: The rubber air bag cover is also provided with an RFID electronic tag (7), and the rubber air bag cover is also provided with a TPMS sensor with a Bluetooth emission function for detecting the gas cavity.
3. The transport air bag of claim 1, wherein: The air inlet pipe (4) is communicated with the gas cavity (3) through an anti-blocking cavity (16), the outside of the air inlet pipe (4) is provided with protective rubber I (17), the protective rubber I (17) is connected with the basic rubber layer and the rubber thickening layer (6) by vulcanization through transition rubber I (18); the anti-blocking cavity (16) is located at the transition rubber I (18).
4. The transport air bag of claim 3, wherein: The anti-blocking cavity is in the shape of an oblique circular cone, and the circular bottom surface of the oblique circular cone is connected with the air inlet pipe (4); the shortest line segment between the edge of the circular bottom surface and the vertex is perpendicular to the circular bottom surface of the oblique circular cone.
5. The transport air bag of claim 1, wherein: The air bag is provided with a handle (5), the handle (5) is connected with the two layers of basic rubber layers by vulcanization through patch rubber (9), the handle (5) and the patch rubber (9) are sewn by sewing lines (10), and the patch rubber (9) is located between the vulcanization edges of the two layers of basic rubber layers; the RFID electronic tag (7) is arranged between the vulcanization edges of the two layers of basic rubber layers; the width size of the vulcanization edges of the basic rubber layer (2) is the distance from the edge of the basic rubber layer (2) to the rubber thickening layer, and is 40-60 mm.
6. The transport air bag of claim 5, wherein: The rubber air bag cover is provided with a pressure monitoring device (8) for monitoring the pressure of the gas cavity, the detection end of the pressure monitoring device (8) is communicated with the gas cavity (3); the outside of the pressure monitoring device is provided with protective rubber II, the pressure monitoring device is bonded with the protective rubber II, the protective rubber II is connected with the basic rubber layer and the rubber thickening layer by vulcanization through transition rubber II; or the pressure monitoring device (8) is located at the side of the air inlet pipe (4), and the pressure monitoring device (8) is bonded with the protective rubber I.
7. The transport air bag of claim 6, wherein: The outside of the pressure monitoring device (8) is provided with a protective shell (22), the protective shell (22) is a temperature-resistant and pressure-resistant protective shell, the detection end of the pressure monitoring device (8) is located in the protective shell, an air inlet and outlet port (23) is formed in the protective shell (22), the air inlet and outlet port (23) is communicated with the detection end of the pressure monitoring device (8), and the air inlet and outlet port (23) is communicated with the gas cavity (3); The outside of the protective shell (22) is provided with protective rubber II, the protective shell (22) is bonded with the protective rubber II, and the protective rubber II is connected with the basic rubber layer and the rubber thickening layer by vulcanization through transition rubber II; or the pressure monitoring device (8) is located at the side of the air inlet pipe (4), and the protective shell (22) is bonded with the protective rubber I.
8. The transport air bag of claim 7, wherein: The rubber air bag cover is also provided with an adhesive connecting layer (26), the upper part of the protective shell (22) of the pressure monitoring device is connected with the protective rubber II, the protective rubber I or the transition rubber I by vulcanization through the adhesive connecting layer (26), and the protective shell (22) is bonded with the fixed rubber layer.
9. The transport air bag of claim 1, wherein: The periphery of the rubber air bag cover is in the shape of a rectangle, the four corners of the rectangle are rounded, and the air inlet pipe is located at one of the four corners; the air inlet pipe is a metal air inlet pipe.
10. The transport air bag of claim 1, wherein: The handle (5) is made of nylon material.