Intelligent monitoring alarm device applied to petrochemical industry

By introducing components such as combustible gas detectors and exhaust fans into the intelligent monitoring and alarm device for petrochemicals, real-time monitoring and alarms are issued. Combined with the rotation of the inner air-facing panel inside the louvers to increase ventilation, the problem of the single function of the existing device is solved, and efficient safety early warning and accident mitigation are achieved.

CN224052715UActive Publication Date: 2026-03-27NANJING GUORUI ZEDA PETROCHEMICAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing intelligent monitoring and alarm devices have limited functionality and cannot take effective measures to slow down the escalation of an accident after it occurs. They can only issue an alarm when combustible gas is detected, and lack practical functions to further ensure safety.

Method used

An intelligent monitoring and alarm device was designed, which includes components such as a combustible gas detector, an exhaust fan, a wind vane, louvers, and an impact audible plate. The combustible gas detector monitors in real time and sends a signal back to the exhaust fan. The exhaust fan increases its power to drive the screw-end rod to strike the audible plate and issue an alarm. At the same time, the inner panel inside the louvers rotates under strong airflow to increase ventilation and quickly expel combustible gas.

Benefits of technology

It achieves efficient and accurate monitoring and multiple early warnings, enabling on-site personnel to detect dangers immediately, quickly remove flammable gases, reduce the severity of accidents, and provide stronger guarantees for safe production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent monitoring alarm device applied to petrochemical industry, which comprises a shell with a pore plate, a wind direction cover, a combustible gas detector, an exhaust fan and a shutter are sequentially arranged in the shell, the combustible gas detector monitors in real time and feeds back a signal to an exhaust fan control module when detecting combustible gas leakage, the power of the exhaust fan is increased, and the shutter is started when the combustible gas leakage is detected. On one hand, the screw end edge rod is driven to impact the impact sounding piece, sound is transmitted through the horn-shaped wind direction cover, and the alarm function is achieved; and on the other hand, strong airflow enables the windward inner plate of the shutter to rotate, the ventilation quantity is increased, combustible gas is exhausted, accident deterioration is delayed, the problem that an existing device is single in function is solved, monitoring, early warning, auxiliary ventilation and self-detection are integrated, petrochemical industry production safety can be effectively guaranteed, and high practical value is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of petroleum chemical industry, specifically an intelligent monitoring alarm device applied to petroleum chemical industry. BACKGROUND

[0002] As a pillar industry of national economic development, the production process of petroleum chemical industry is complex and continuous, covering high-temperature, high-pressure, flammable and explosive environments. In the production process, various equipment is in a high-intensity operating state for a long time, and is prone to failure due to factors such as fatigue and corrosion. Once a leakage, explosion or other accident occurs, the consequences are unpredictable. In the past, the monitoring method relied on regular manual inspection and basic sensors, which was limited by manpower, time and detection accuracy, and it was difficult to track and warn potential hazards and sudden abnormalities in operation comprehensively and in real time. At present, the rapid development of big data, cloud computing and sensor technology provides a strong opportunity for the petroleum chemical industry to break through the monitoring bottleneck, giving birth to an intelligent monitoring alarm device that can comprehensively and intelligently perceive the production state and timely issue an alarm to meet the urgent needs of the industry for safe production and efficient operation and maintenance.

[0003] However, the current intelligent monitoring alarm device actually in use has a single function, and can usually only issue an alarm signal through sound or light when flammable gas is detected. In addition, it has almost no other auxiliary functions, which leads to the fact that after an accident occurs, the device cannot take effective measures to delay the deterioration process of the accident, and only stays at the warning level, seriously lacking practical functions to further protect safety and reduce the degree of accident harm.

[0004] Therefore, the utility model provides an intelligent monitoring alarm device applied to petroleum chemical industry to solve the above problems. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies of the prior art, the utility model provides an intelligent monitoring alarm device applied to petroleum chemical industry to solve the above problems.

[0006] To achieve the above purpose, the utility model is implemented by the following technical scheme: an intelligent monitoring alarm device applied to petroleum chemical industry, comprising: a security warning structure, the security warning structure comprising a shell, a combustible gas detector and an air suction fan being fixed on the inner wall of the shell from front to back between a wind direction cover and a louver, a prism hole shaft pipe being fixed on the front end of the machine shaft of the air suction fan, a screw end prism rod being slidably arranged in the interior of the prism hole shaft pipe, the front end of the screw end prism rod being threadedly connected in a wire hole of a wire hole seat, the wire hole seat being fixed in the interior of the shell through a frame body on the left and right sides thereof, and an impact clapper being fixed in the interior of the shell in front of the screw end prism rod.

[0007] Preferably, the rear side of the outer ring surface of the shell is integrally provided with a hole plate for matching the installation of a bolt, and the front end of the shell is fixedly provided with a wind direction cover.

[0008] Preferably, the wind direction cover is provided with a plurality of hard cloth strips or light plates arranged in an annular array along the axis, and the light plates have the ability to deflect to the rear and form a horn shape under the traction of the airflow.

[0009] Preferably, the rear end of the shell is provided with a louver, and each leaf plate of the louver is rotatably provided with a windward inner plate.

[0010] Preferably, the windward inner plate is integrally provided with a rotating shaft at the upper side of the left and right side surfaces, and a torsional spring is fixedly sleeved on the rotating shaft, and one end of the torsional spring is fixed to the inner wall of the rotating hole.

[0011] Preferably, the combustible gas detector is connected and fixed to the upper part of the shell through a connecting assembly with adjusting capability, and the detection end is located in the central hole range reserved between the wind direction covers, and the monitoring result is fed back to the control module of the exhaust fan in real time, and the control module of the exhaust fan is electrically connected to the external power supply through a line.

[0012] Preferably, the screw end edge rod is composed of a front end screw rod and a rear end edge rod, wherein the edge rod is slidingly inserted into the inside of the edge hole shaft pipe, and the screw holes of the screw rod and the screw hole seat are inclined to facilitate sliding.

[0013] Beneficial effects

[0014] The utility model provides an intelligent monitoring alarm device applied to petroleum chemical industry. Compared with the prior art, the following beneficial effects are achieved:

[0015] (1), the intelligent monitoring alarm device applied to petroleum chemical industry, through the setting of the combustible gas detector and the exhaust fan, the combustible gas detector can accurately monitor the combustible gas in the environment in real time, once the leakage is detected, the result is fed back to the control module of the exhaust fan, the power of the exhaust fan is increased, the screw end edge rod and the impact alarm plate are impacted to emit an alarm, and the wind direction cover is deflected at a large angle to enhance the sound propagation, realizing efficient and accurate monitoring and multiple early warning, so that the on-site personnel can detect the danger in the first time.

[0016] (2), the application is applied to intelligent monitoring alarm device of petroleum chemical industry, through the setting rotatable windward inner plate and torsional spring in the louver leaf plate, when the power of the exhaust fan increases, strong airflow impact makes the windward inner plate rotate against the torsional spring resistance, increase the louver ventilation, this can quickly discharge the leaked combustible gas, reduce the indoor combustible gas concentration, effectively delay the development of the accident, provide more powerful guarantee for safety production, through the setting rotatable windward inner plate and torsional spring in the louver leaf plate, when the power of the exhaust fan increases, strong airflow impact makes the windward inner plate rotate against the torsional spring resistance, increase the louver ventilation, this can quickly discharge the leaked combustible gas, reduce the indoor combustible gas concentration, effectively delay the development of the accident, provide more powerful guarantee for safety production. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the three-dimensional structure perspective view of the utility model;

[0018] Figure 2 It is the structure section view of the utility model;

[0019] Figure 3 It is the structure split view of the utility model;

[0020] Figure 4 It is the louver disassembly view of the utility model;

[0021] Figure 5 It is the Figure 2 Enlarged view of A in the middle.

[0022] In the drawing: 1, security early warning structure;11, shell;111, wind direction cover;112, impact sounding piece;113, wire hole seat;12, exhaust fan;121, edge hole shaft pipe;122, screw end edge rod;13, louver;131, windward inner plate;14, combustible gas detector. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] Please refer to Figures 1-4The application discloses an intelligent monitoring and alarming device applied to petrochemical industry, which comprises a security early warning structure 1, wherein the security early warning structure 1 comprises a shell 11, a hole plate for cooperating with a bolt for installation is integrally arranged at the rear side of the outer ring surface of the shell 11, a wind direction cover 111 is fixedly arranged at the front end of the shell 11, the axial center position of the wind direction cover 111 is provided with a plurality of hard cloth strips or light plates arranged in an annular array along the axial center, the light plates have the ability to move and are deflected to a horn shape under the traction of air flow, a louver 13 is arranged at the rear end of the shell 11, a windward inner plate 131 is rotatably arranged in each leaf plate of the louver 13, a rotating shaft is integrally arranged at the upper side of the left and right sides of the windward inner plate 131, a torsional spring is fixedly arranged on the rotating shaft, one end of the torsional spring is fixed on the inner wall of the rotating hole, so as to limit the rotation of the windward inner plate 131 and reset the windward inner plate 131 after rotation, a combustible gas detector 14 and an air suction fan 12 are fixedly arranged on the inner wall of the shell 11 from front to back between the wind direction cover 111 and the louver 13, the combustible gas detector 14 is connected and fixed in the upper part of the shell 11 in cooperation with an adjusting connecting assembly, the detection end is arranged in the central hole range reserved between the wind direction cover 111, and the monitoring result is fed back to the control module of the air suction fan 12 in real time, the control module of the air suction fan 12 is electrically connected with an external power supply through a line, a rib hole shaft pipe 121 is fixed at the front end of the shaft of the air suction fan 12, a screw end rib rod 122 is slidably arranged in the rib hole shaft pipe 121, the rib rod is composed of a non-metal wire rod at the front end and a rib rod at the rear end, the rib rod is slidably arranged in the rib hole shaft pipe 121, the wire rod is threadedly connected in the wire hole of a wire hole seat 113, the wire rod and the wire hole of the wire hole seat 113 are inclined to facilitate sliding, the left and right sides of the wire hole seat 113 are fixed in the shell 11 through a frame, an impact sounding plate 112 is fixedly arranged at the front end of the screw end rib rod 122, the screw end rib rod 122 collides with the surface of the impact sounding plate 112 in the moving stroke, and the impact sound is conducted to the room through the horn-shaped wind direction cover 111 to alarm.

[0025] When working, first install the device in the petrochemical production area through the rear hole plate of the shell 11 and the bolt. When no combustible gas leakage is detected, the air exhaust fan 12 runs at low power to ventilate, the airflow is gentle, the wind direction cover 111 is deflected at a small angle or not deflected, the windward inner plate 131 of the louver 13 is stationary, and the basic ventilation is maintained and foreign matter is prevented from entering. When combustible gas leakage is detected, the combustible gas detector 14 feeds back a signal, the power of the air exhaust fan 12 is increased, the strong suction makes the airflow quickly rush in, the wind direction cover 111 is deflected at a large angle to form a horn shape, and at the same time, the strong airflow impact makes the windward inner plate 131 rotate against the torsional spring resistance, increasing the ventilation volume to quickly exhaust the combustible gas. After the power of the air exhaust fan 12 is increased, the high-speed rotation of the prism hole shaft pipe 121 drives the screw end prism rod 122 to quickly slide in the prism hole shaft pipe 121 along the screw thread, and when the screw end prism rod 122 reaches a certain position, it collides with the impact reed 112, the sound is efficiently conducted through the wind direction cover 111 to alarm, and after the collision, the screw end prism rod 122 slides the thread to reset and continuously and quickly collides under the driving of the air exhaust fan 12 to provide early warning.

[0026] In summary, through the connection of the combustible gas detector 14 and the control module of the air exhaust fan 12, the combustible gas detector 14 can accurately monitor the combustible gas in the environment in real time, and once leakage is detected, the result is quickly fed back to the control module of the air exhaust fan 12, the power of the air exhaust fan 12 is increased, the screw end prism rod 122 collides with the impact reed 112 to alarm, and the wind direction cover 111 is deflected at a large angle to enhance sound propagation, realizing efficient and accurate monitoring and multiple early warning, so that the on-site personnel can detect the danger in the first time; through the setting of the rotatable windward inner plate 131 and the torsional spring in the louver 13 leaf plate, when the power of the air exhaust fan 12 is increased, the strong airflow impact makes the windward inner plate 131 rotate against the torsional spring resistance, increasing the ventilation volume of the louver 13, which can quickly exhaust the leaked combustible gas, reduce the concentration of combustible gas in the room, effectively delay the development of the accident, and provide stronger protection for safety production.

[0027] Meanwhile, the contents not described in detail in the specification all belong to the prior art known to those skilled in the art.

[0028] Working principle: when working, first, through the hole plate at the rear side of the shell 11 cooperate with the bolt, install the device in the petrochemical production area at the appropriate position, when no combustible gas leakage is monitored, the air extractor fan 12 runs at low power, and the indoor is normally ventilated, at this time, due to the relatively gentle airflow, the airflow drives the wind direction cover 111 to deflect at a small angle or not deflect into the shell 11, and the inner windward board 131 of the louver 13 is in the initial static state, maintaining a certain ventilation to maintain the basic air exchange in the room, while preventing a large amount of foreign matter from entering the inside of the device, when the combustible gas detector 14 detects that there is combustible gas leakage in the surrounding environment, it will quickly feed back the monitoring result to the control module of the air extractor fan 12, after receiving the signal, the control module of the air extractor fan 12 controls the air extractor fan 12 to increase the power, at this time, the air extractor fan 12 with larger power generates stronger suction, so that the airflow quickly flows into the inside of the device, the airflow drives the wind direction cover 111 to deflect at a large angle into the shell 11 and become a horn shape, at the same time, due to the strong airflow impact caused by the increase of the power of the air extractor fan 12, the inner windward board 131 rotatingly arranged in each leaf plate of the louver 13 starts to rotate, the torsional spring is sleeved and fixed on the shaft at the upper side position of the left and right sides of the inner windward board 131, one end of the torsional spring is fixed on the inner wall of the rotating hole, under the action of the strong airflow, the inner windward board 131 rotates against the resistance of the torsional spring, thereby increasing the ventilation of the louver 13 and accelerating the air exchange speed between indoor and outdoor, which is beneficial to quickly discharge the combustible gas, after the power of the air extractor fan 12 increases, the prong hole shaft tube 121 fixed at the front end of the shaft of the air extractor fan 12 rotates at high speed, since the screw end prong rod 122 is slidingly arranged in the prong hole shaft tube 121, and the screw end prong rod 122 is threadedly connected in the wire hole of the wire hole seat 113, under the driving of the high-speed rotation of the prong hole shaft tube 121, the screw end prong rod 122 will slide in the prong hole shaft tube 121 along the thread direction of the screw rod at a high speed, with the continuous high-speed rotation of the air extractor fan 12, the screw end prong rod 122 slides at a high speed, when reaching a certain position, the screw end prong rod 122 will collide with the surface of the impact clapper 112 in the moving stroke, the sound generated by the collision will be efficiently conducted to the indoor through the horn-shaped wind direction cover 111 to alarm, reminding the on-site personnel to pay attention, after the collision, the screw end prong rod 122 will slide to reset under the limitation of the impact clapper 112, and continuously and quickly collide for early warning under the driving of the air extractor fan 12 (under the low power state of the air extractor fan 12, the screw end prong rod 122 will only collide with the impact clapper 112 at a long interval to remind the normal operation, otherwise, it needs to be overhauled).

[0029] It should be noted that the combustible gas detector 14 can be selected from, for example, HIGON SOLAR Ex681 (based on hydrogen flame ion monitoring technology, continuously measuring the low explosion limit of exhaust gas), GM-YH55S (using high-performance gas-sensitive elements and catalytic combustion sensors, stable and strong anti-interference ability), QB2000N (a high-performance intelligent gas sensor is used to monitor online), SP-1102 (an American Huarui explosion-proof type, catalytic combustion sensor anti-poisoning interference), PGM-1600 (an American Huarui composite type, has a combustible gas dual-range sensor and is portable), MCXL-W (made in Canada, suitable for harsh working conditions, catalytic combustion and electrochemical sensor combination), and the like.

[0030] It should be noted that in this document, relational terms such as first and second and the like can merely be used to distinguish one entity or action from another, without necessarily requiring or implying that there are any such actual relationship or order between or among the entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0031] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent monitoring alarm device applied to petrochemical industry, characterized in that, Include: Security warning structure (1), the security warning structure (1) includes the inner wall of the shell (11) is fixed with combustible gas detector (14) and air exhaust fan (12) from front to back between wind direction cover (111) and louver (13), the front end of the machine shaft of the air exhaust fan (12) is fixed with the slotted hole shaft pipe (121), and the inside of the slotted hole shaft pipe (121) is slidably defined with a screw end edge rod (122), the front end of the screw end edge rod (122) is threadedly connected in the wire hole of the wire hole seat (113), the wire hole seat (113) is fixed in the inside of the shell (11) through the frame body on the left and right sides, and the inside of the shell (11) is fixed with impact alarm plate (112) at the front end of the screw end edge rod (122).

2. The intelligent monitoring and alarm device for petroleum and chemical industry according to claim 1, characterized in that: The rear side of the outer ring surface of the shell (11) is integrally provided with a hole plate for cooperating with the mounting bolt, and the front end port position of the shell (11) is fixedly provided with a wind direction cover (111).

3. The intelligent monitoring and alarm device for petroleum and chemical industry according to claim 1, characterized in that: The axial position of the wind direction cover (111) is provided with a plurality of hard cloth strips or light plates arranged in an annular array along the axis, and the light plates have the ability to move and will be deflected to a horn shape under the traction of the airflow.

4. The intelligent monitoring and alarm device for petroleum and chemical industry according to claim 1, characterized in that: The louver (13) is installed at the rear end of the shell (11), and the inside of each leaf plate of the louver (13) is rotatably provided with a windward inner plate (131).

5. The intelligent monitoring and alarm device for petroleum and chemical industry according to claim 4, characterized in that: The upperside position of the left and right sides of the windward inner plate (131) is integrally provided with a rotating shaft, and a torsional spring is fixedly sleeved on the rotating shaft, and one end of the torsional spring is fixed on the inner wall of the rotating hole.

6. The intelligent monitoring and alarm device for petroleum and chemical industry according to claim 1, characterized in that: The combustible gas detector (14) is connected and fixed to the inside of the shell (11) by the connecting assembly with adjusting ability, and the detection end is in the central hole range reserved between the wind direction cover (111), and the monitoring result is fed back to the control module of the air exhaust fan (12) in real time, and the control module of the air exhaust fan (12) is electrically connected with the external power supply through the line.

7. The intelligent monitoring and alarm device for petroleum and chemical industry according to claim 1, characterized in that: The screw end edge rod (122) is composed of a front end screw rod and a rear end edge rod, wherein the edge rod is slidably inserted into the inside of the slotted hole shaft pipe (121), and the wire hole of the wire hole seat (113) is inclined to facilitate sliding.