Button switch remote control device

By designing a remote control device for push-button switches, the push-button switches can be remotely controlled by using transmission components to drive the pressing part. This solves the problem of time-consuming and labor-intensive manual operation of push-button switches in power plants, achieving simple installation and efficient remote control, reducing costs and improving safety.

CN224053057UActive Publication Date: 2026-03-27ZHUHAI UNITECH POWER TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

The power station push-button switches require manual on-site operation, which is time-consuming and labor-intensive. Replacing them with remote-controlled push-button switches requires complex modifications to the power grid circuit, resulting in high costs.

Method used

Design a push-button switch remote control device, including a housing, a motor, a main control board, and a pressing component. The pressing component is driven by a transmission component to press or release the push-button switch, and the main control board remotely controls the motor to achieve remote control.

Benefits of technology

It can be installed without dismantling existing circuits, reducing costs, improving operational efficiency and safety, and avoiding power outages and safety accidents caused by modifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a remote control device for a button switch. The remote control device for the button switch comprises a shell, a motor, a main control board and a pressing assembly, the shell is provided with an installation port, a button switch can be installed in the shell through the installation port, the motor and the main control board are electrically connected and arranged in the shell, and the main control board is used for receiving a pressing instruction sent by an external management system and controlling the motor to work based on the pressing instruction; the pressing assembly is rotatably arranged in the shell and is provided with a pressing part and a force transmission part, and the motor is in transmission fit with the force transmission part through a transmission piece, so that the force transmission part drives the pressing part to press or release the button switch. Through the above arrangement, the problem that the operation is time-consuming and labor-consuming because the existing power station button switch needs to be manually operated on site is solved.
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Description

Technical Field

[0001] This utility model relates to the field of remote control device technology, and in particular to a push-button switch remote control device. Background Technology

[0002] Currently, most power station push-button switches are purely mechanical, requiring operators to be on-site for each operation. However, in most cases, multiple push-button switches exist in the same control room, necessitating locating the corresponding control room, then the corresponding control panel, and finally the specific push-button switch. This results in high labor costs and significant time consumption. Furthermore, power station push-button switches are connected to the power grid. Replacing existing purely mechanical push-button switches with remote-controlled ones requires reconnecting them to the power grid, a complex and costly modification process. Utility Model Content

[0003] This utility model mainly provides a remote control device for push button switches, which aims to solve the problem that the operation of push button switches in power plants currently requires manual on-site operation, resulting in time-consuming and labor-intensive operation.

[0004] To achieve the above objectives, this utility model proposes a button switch remote control device, which includes a housing, a motor, a main control board, and a pressing component.

[0005] The housing has an installation port through which the push-button switch can be installed. The motor is electrically connected to the main control board and is also located inside the housing. The main control board is used to receive pressing commands sent by an external management system and to control the motor to work based on the pressing commands.

[0006] The pressing component is rotatably disposed within the housing and has a pressing part and a force transmission part. The motor is driven by the force transmission part through a transmission component, so that the force transmission part drives the pressing part to press or release the button switch.

[0007] In some embodiments of this utility model, the transmission component is configured as a transmission cam, the transmission cam is connected to the output shaft of the motor, the transmission cam has a driving protrusion, the driving protrusion slides in contact with the force transmission part, and the driving protrusion is used to drive the force transmission part to rotate, so that the pressing part is in a pressing state or a non-pressing state.

[0008] In some embodiments of this utility model, the pressing assembly includes a pressing member and a resetting member. The pressing member is bent, one end of the resetting member abuts against the housing, and the other end abuts against the pressing member. The resetting member is used to provide a restoring force for the pressing member to reset.

[0009] In some embodiments of the utility model, the pressing piece includes a pressing body and a connecting body, the pressing body is rotatably connected with the shell through the connecting body, and the pressing part and the force transmission part are formed at two ends of the pressing body.

[0010] In some embodiments of the utility model, the moment of force between the force transmission part and the connecting body is smaller than the moment of force formed between the pressing part and the connecting body.

[0011] In some embodiments of the utility model, the shell is provided with an operation port, and the button switch remote control device further includes a mechanical key arranged at the operation port, which is used to press the button switch in a manual mode.

[0012] In some embodiments of the utility model, at least one limiting groove is arranged at the edge of the operation port of the shell, and at least one limiting protrusion is arranged at the outer peripheral sidewall of the mechanical key, the limiting protrusion and the limiting groove are limitedly matched to limit the mechanical key in the shell.

[0013] In some embodiments of the utility model, the mechanical key is provided with a containing groove and an avoiding gap communicating with the containing groove, and the pressing part is arranged in the containing groove through the avoiding gap.

[0014] In some embodiments of the utility model, the main control board is provided with a Hall sensor and a travel switch, a magnetic induction block is arranged on the transmission part, the magnetic induction block is magnetically inductively matched with the Hall sensor, so that the Hall sensor detects the rotation angle of the transmission part, the travel switch is used to detect the rotation position of the transmission part, and the working state of the button switch is determined through the double detection of the Hall sensor and the travel switch.

[0015] In some embodiments of the utility model, the shell includes a bottom shell, a mounting shell, a mounting bracket and a movable clamping seat, the bottom shell and the mounting shell are detachably connected, the bottom shell and the mounting shell are surrounded to form a mounting cavity, the mounting bracket is arranged in the mounting cavity and is used to mount the motor, the main control board and the pressing assembly, the mounting port is formed in the bottom shell, and the movable clamping seat is movably connected to the bottom shell and is used to fix and limit the button switch.

[0016] The utility model discloses beneficial effect is: distinguish from the prior art's condition, the utility model discloses button switch remote control device can be directly installed above button switch, the circuit of button switch back does not need to dismount and replace, need not to re -enter the grid circuit reconstruction, install more simple and low in cost, the main control board can receive operation instruction remotely, and the main control board control motor starts, and the motor drives the rotation of pressing assembly through transmission spare, and the remote control pressing portion presses button switch, realizes remote control button switch, so need not manual substation field operation, solve the problem of time -consuming and labor -intensive of manual field operation, effectively promote the efficiency and reliability of operating button switch, and can also avoid the need of dismantling circuit of reforming existing mechanical type button switch causes the occurrence of power failure and other safety accidents, improve the security of use. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, below will to the drawing needed to use in the embodiment or prior art description briefly introduce, obviously, the drawing in the following description only some embodiments of the utility model, for ordinary skilled person in the art comes, under the premise of not paying creative labor, can also obtain other drawings according to the structure shown in these drawings.

[0018] Figure 1 It is the structure schematic diagram of the utility model button switch remote control device;

[0019] Figure 2 It is the explosion structure schematic diagram of the utility model button switch remote control device;

[0020] Figure 3 It is the section structure schematic diagram of the utility model button switch remote control device;

[0021] Figure 4 It is the structure schematic diagram of the utility model pressing assembly and motor;

[0022] Figure 5 It is the structure schematic diagram of the utility model bottom shell and button switch;

[0023] Figure 6 It is the structure schematic diagram of the utility model installation shell;

[0024] Figure 7 It is the structure schematic diagram of the utility model mechanical key;

[0025] Figure 8 It is the explosion structure schematic diagram of the utility model bottom shell and movable clamping seat.

[0026] EXPLANATION OF DRAWINGS:

[0027] 1, shell; 11, bottom shell; 111, mounting port; 112, slide rail; 1121, positioning groove; 12, mounting shell; 121, operation port; 122, limiting groove; 13, mounting support; 14, movable clamping seat; 141, clamping block; 1411, sliding groove; 1412, positioning convex part; 2, motor; 3, main control board; 31, hall sensor; 32, travel switch; 4, pressing assembly; 41, pressing piece; 411, pressing body; 412, connecting body; 413, pressing part; 414, force transmission part; 42, reset piece; 5, transmission piece; 51, driving convex part; 6, magnetic induction block; 7, mechanical key; 71, limiting convex part; 72, accommodating groove; 73, avoiding gap; 8, button switch.

[0028] The realization, functional features and advantages of the utility model will be further described in combination with embodiments with reference to the drawings. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0030] In the utility model, unless another explicit provision and limitation, the terms "connection", "fixing" and the like should be understood in a broad sense, for example, "fixing" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through an intermediate medium, can be the communication inside two elements or the interaction relationship of two elements, unless another explicit limitation. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0031] In addition, in the utility model, the description such as "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one feature. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on that a person skilled in the art can realize that when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.

[0032] The utility model provides a kind of button switch remote control device, referring to Figure 1 And Figure 2The button switch remote control device comprises a shell 1, a motor 2, a main control board 3 and a pressing assembly 4. The shell 1 is provided with a mounting port 111, and the button switch 8 can be mounted into the shell 1 through the mounting port 111. The motor 2 and the main control board 3 are electrically connected and arranged in the shell 1. The main control board 3 is used for receiving a pressing instruction sent by an external management system and controlling the motor 2 to work based on the pressing instruction. The pressing assembly 4 is rotatably arranged in the shell 1 and provided with a pressing part 413 and a force transmission part 414. The motor 2 is in transmission cooperation with the force transmission part 414 through a transmission member 5, so that the force transmission part 414 drives the pressing part 413 to press or release the button switch 8.

[0033] Based on the above scheme, the button switch 8 can be directly installed above the button switch 8. The circuit at the back of the button switch 8 does not need to be disassembled and replaced, and does not need to be reconnected to the power grid circuit for modification. The installation is relatively simple and the use cost is low. The main control board 3 can remotely receive an operation instruction. The main control board 3 controls the motor 2 to start. The motor 2 drives the pressing assembly 4 to rotate through the transmission member 5. The pressing part 413 remotely controls the button switch 8 to press the button switch 8. Remote control of the button switch 8 is realized. This way, manual on-site operation at the substation is not required, solving the problem of time-consuming and labor-intensive on-site manual operation. The efficiency and reliability of operating the button switch 8 are effectively improved. Moreover, the modification of the existing mechanical button switch 8 does not need to disassemble the circuit, which can avoid power outage and other safety accidents, and improve the safety of use.

[0034] Referring to Figures 1 to 8 The transmission member 5 is a transmission cam connected with the output shaft of the motor 2. The transmission cam has a driving protrusion 51 in sliding contact with the force transmission part 414. The driving protrusion 51 is used to drive the force transmission part 414 to rotate, so that the pressing part 413 is in a pressing state or a non-pressing state.

[0035] The transmission cam has a small end and a large end in the shape of a water droplet. The large end is regularly circular. The large end is fixedly connected with the output shaft of the motor 2. Specifically, the large end is provided with a mounting hole. Part of the hole wall of the mounting hole is arranged as a plane. The output shaft of the motor 2 can be in surface contact with the hole wall of the mounting hole. In this way, the transmission cam can be driven. The small end is protruding to form the driving protrusion 51. When the motor 2 drives the transmission cam to rotate, the driving protrusion 51 rotates to contact the force transmission part 414. The driving protrusion 51 pushes the force transmission part 414 to rotate to drive the pressing part 413 to rotate, so that the pressing part 413 presses the button switch 8, and remote control of the button switch 8 is realized.

[0036] When the driving protrusion 51 is switched to the large end and the force transmission part 414, the transmission member 5 no longer exerts power on the force transmission part 414, that is, the pressing part 413 is in a released state, the pressing on the button switch 8 is released, and the operation of pressing and releasing the button switch 8 is realized. The transmission cam and the force transmission part 414 are in sliding contact in a curved surface contact manner, which facilitates the power transmission between the transmission cam and the force transmission part 414. In order to better contact and transmit power between the transmission cam and the force transmission part 414, the cross section of the force transmission part 414 can be circular or arc-shaped.

[0037] The transmission member 5 can also be other structural members capable of resisting and pushing the pressing part 413 to rotate, such as a cam gear. The cam gear is in meshing connection with the pressing part 413, that is, the force transmission part 414 is driven to rotate in a gear transmission manner to realize the rotation of the pressing part 413 to press the button switch 8.

[0038] Referring to Figures 1 to 8 The pressing assembly 4 includes a pressing member 41 and a reset member 42. The pressing member 41 is bent, one end of the reset member 42 abuts against the housing 1, and the other end abuts against the pressing member 41. The reset member 42 is used to provide a reset restoring force for the pressing member 41.

[0039] The pressing member 41 is bent. On the one hand, it is designed to adapt to the internal space structure of the housing 1. On the other hand, it enables the pressing member 41 to press the button switch 8 in a smaller rotation range, has the effect of reducing the rotation space, and realizes remote control of the button switch 8 with a simple structure. After the pressing member 41 presses the button switch 8, the reset member 42 can provide a reset restoring force for the pressing member 41. The pressing member 41 returns to the initial position under the action of the reset member 42 to realize reset. The reset member 42 can be a torsion spring. The torsion spring is sleeved on the connecting body 412 of the pressing member 41. One end of the torsion spring abuts against the housing 1 or an internal mounting member, and the other end abuts against the pressing member 41. The torsion spring provides a reset force for the pressing member 41 to realize automatic reset.

[0040] The pressing member 41 includes a pressing body 411 and a connecting body 412. The pressing body 411 is rotationally connected to the housing 1 through the connecting body 412. The pressing part 413 and the force transmission part 414 are formed at two ends of the pressing body 411. The connecting body 412 is an axle body arranged on both sides of the pressing body 411 to facilitate rotationally connecting with the housing 1 or a mounting bracket 13 of the housing 1. The part between the pressing part 413 and the force transmission part 414 of the pressing body 411 is arched. The connecting body 412 is arranged on the arched part. The connecting body 412 enables the pressing body 411 to rotate to realize the rotation of the force transmission part 414 to drive the pressing part 413 to press the button switch 8.

[0041] The moment of force between the force transmission part 414 and the connecting body 412 is smaller than the moment of force formed between the pressing part 413 and the connecting body 412. In this way, a force lever is formed, so that the force transmission part 414 cannot be easily rotated when the motor 2 malfunctions and is mistakenly operated, and the occurrence of mistaken operation can be avoided to a certain extent, thereby reducing the risk of power safety accidents.

[0042] With reference to Figures 1 to 8 The shell 1 is provided with an operation opening 121, and the button switch remote control device further comprises a mechanical key 7 arranged at the operation opening 121, which is used to provide a manual pressing mode for the button switch 8. In the premise of having a remote button switch 8, the mechanical pressing button switch 8 is retained for manual operation, so that the button switch 8 can be pressed and operated manually in special situations or on site. In this way, the application range of the button switch remote control device is wider, the applicability is better, and the use performance of the button switch remote control device is improved.

[0043] The edge of the shell 1 at the operation opening 121 is provided with at least one limiting groove 122, and the outer peripheral side wall of the mechanical key 7 is provided with at least one limiting protrusion 71, which is limited and matched with the limiting groove 122 to limit the mechanical key 7 in the shell 1. In this way, the mechanical key 7 is not easy to fall off from the shell 1, and manual operation of the pressing mode can be provided for on-site personnel. The number of limiting grooves 122 can be two, and the two limiting grooves 122 are arranged on both sides of the operation opening 121. Correspondingly, the number of limiting protrusions 71 is two, and the two limiting protrusions 71 are matched one by one with the two limiting grooves 122, so that the limitation of the mechanical key 7 is increased, and the mechanical key 7 can be stably assembled on the shell 1.

[0044] The mechanical key 7 is provided with a containing groove 72 and a avoiding gap 73 communicating with the containing groove 72, and the pressing part 413 is arranged in the containing groove 72 through the avoiding gap 73. The containing groove 72 can provide a rotating space for the pressing part 413 to avoid affecting the rotation of the pressing part 413. Through the containing groove 72 and the avoiding gap 73 of the mechanical key 7, the pressing part 41 can be conveniently installed, and the structure space can be saved and the structure compactness can be improved.

[0045] With reference to Figures 1 to 8 The main control board 3 is provided with a Hall sensor 31 and a travel switch 32, and the transmission part 5 is provided with a magnetic induction block 6, which is magnetically inductive matched with the Hall sensor 31, so that the Hall sensor 31 detects the rotation angle of the transmission part 5, and the travel switch 32 is used to detect the rotation position of the transmission part 5, and the working state of the button switch 8 is determined through the double detection of the Hall sensor 31 and the travel switch 32.

[0046] The driving cam is provided with a containing hole, and the magnetic induction block 6 is installed in the containing hole and rotates synchronously with the driving cam. The travel switch 32 is arranged corresponding to the driving protrusion 51 of the driving cam, and the travel switch 32 is triggered after the driving protrusion rotates to the position, and the travel switch 32 is triggered by the transmission member 5, and data interaction processing is performed with the main control panel 3, so that the main control panel 3 can control the motor 2 to stop working. The working state of the button switch 8 is determined by double detection of the Hall sensor 31 and the travel switch 32, so as to improve the accuracy of the remote control button switch 8, and better remote monitoring and management are realized.

[0047] The shell 1 comprises a bottom shell 11, a mounting shell 12, a mounting bracket 13 and a movable clamping seat 14. The bottom shell 11 and the mounting shell 12 are detachably connected, and the bottom shell 11 and the mounting shell 12 enclose a mounting cavity. The mounting bracket 13 is arranged in the mounting cavity and is used for mounting the motor 2, the main control panel 3 and the pressing assembly 4. The mounting port 111 is formed in the bottom shell 11, and the movable clamping seat 14 is movably connected to the bottom shell 11 and is used for fixing and limiting the button switch 8.

[0048] During installation, the field button switch 8 is appropriately loosened, the bottom shell 11 is sleeved below the button switch 8 through the mounting port 111, the button switch 8 is fixed through the movable clamping seat 14, and then the button switch 8 is tightened. The bottom shell 11 can be adhered to the screen cabinet by double-sided adhesive tape to be fixed to the bottom shell 11, and finally the mounting shell 12 is mounted.

[0049] The mounting bracket 13 is provided with a clamping groove for mounting the motor 2, and the mounting bracket 13 further penetrates a through hole corresponding to the mounting port 111. The main control panel 3 is fixedly mounted on the mounting bracket 13.

[0050] The movable clamping seat 14 comprises two clamping blocks 141, and opposite sides of the two clamping blocks 141 are arranged in an arc shape, so as to facilitate clamping and limiting the button switch 8. The mounting port 111 is arranged in a rectangular shape, and the middle edge is arranged in an arc shape, so that the arc-shaped edge can better allow the button switch 8 to pass through the mounting. The opposite two side edges of the mounting port 111 are provided with sliding rails 112, and the two sides of the clamping block 141 are provided with sliding grooves 1411. The sliding grooves 1411 and the sliding rails 112 are in sliding fit, and the two clamping blocks 141 can move towards each other or away from each other to clampingly fix or release the button switch 8.

[0051] The sliding groove 1411 is provided with a positioning protrusion 1412, and the sliding rail 112 is provided with a positioning groove 1121. The positioning protrusion 1412 and the positioning groove 1121 are limited and positioned with each other, and are in positioning fit, so as to adjust the distance between the two clamping blocks 141 according to the radial size of the button switch 8, thereby better installing the button switch remote control device on the button switch 8.

[0052] The remote control pressing button switch 8 process is as follows:

[0053] The operator remotely issues a button pressing command, and the main control panel 3 processing unit controls the motor 2 to rotate, the motor 2 rotates to drive the transmission cam to rotate, then the torque is transmitted to the pressing part 41 and the reset part 42, the transmission cam rotates clockwise to act on the transmission part 414, the surface of the transmission cam is a curved surface gradually increasing in height, reaching the maximum and then gradually decreasing, during the rotation process, the force is transmitted to the pressing body 411, so that the pressing body 411 acts downward until the highest surface of the cam, when the pressing body 411 acts downward to the lowest surface, the motor 2 stops rotating, and the pressing function is completed. After the pressing is completed, the motor 2 reverses, drives the transmission cam to rotate counterclockwise, until the transmission cam edge touches the Hall sensor 31 on the main control panel 3, the motor 2 stops rotating, at this time the pressing part 41 returns to the initial position.

[0054] Mechanical pressing button switch 8 process:

[0055] The operator directly presses the mechanical key 7, moves downward to drive the button switch 8 to move downward, so as to control the button switch 8 to switch the pressing switch.

[0056] The above is only an optional embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structural transformation made under the inventive concept of the present application, or direct / indirect application in other related technical fields is included in the patent protection range of the present application.

Claims

1. A remote control device for a push button switch, characterized by The button switch remote control device comprises a shell, a motor, a main control board and a pressing assembly; The shell is provided with a mounting port through which the button switch is mounted into the shell, the motor and the main control board are electrically connected and arranged in the shell, the main control board is used for receiving a pressing instruction sent by an external management system and controlling the motor to work based on the pressing instruction; The pressing assembly is rotatably arranged in the shell and provided with a pressing part and a force transmission part, the motor is in transmission cooperation with the force transmission part through a transmission member, so that the force transmission part drives the pressing part to press or release the button switch.

2. The pushbutton switch remote control device of claim 1, wherein The transmission member is arranged as a transmission cam connected with an output shaft of the motor, the transmission cam has a driving protrusion in sliding contact with the force transmission part, and the driving protrusion is used to drive the force transmission part to rotate, so that the pressing part is in a pressing state or a non-pressing state.

3. The pushbutton switch remote control device of claim 1, wherein The pressing assembly comprises a pressing member and a reset member, the pressing member is arranged in a bent manner, one end of the reset member is in abutment with the shell, and the other end is in abutment with the pressing member, and the reset member is used to provide a reset restoring force for the pressing member.

4. The pushbutton switch remote control device of claim 3, wherein The pressing member comprises a pressing body and a connecting body, the pressing body is rotatably connected with the shell through the connecting body, and the pressing part and the force transmission part are formed at two ends of the pressing body.

5. The pushbutton switch remote control device of claim 4, wherein, The moment of force between the force transmission part and the connecting body is smaller than the moment of force formed between the pressing part and the connecting body.

6. The pushbutton switch remote control device of claim 1, wherein, The shell is provided with an operation port, and the button switch remote control device further comprises a mechanical key arranged at the operation port, and the mechanical key is used to press the button switch in a manual manner.

7. The pushbutton switch remote control device of claim 6, wherein At least one limiting groove is arranged at the edge of the operation port of the shell, and at least one limiting protrusion is arranged at the outer circumferential sidewall of the mechanical key, the limiting protrusion is in limiting cooperation with the limiting groove to limit the mechanical key in the shell.

8. The pushbutton switch remote control device of claim 6, wherein, The mechanical key is provided with a containing groove and an avoiding gap communicating with the containing groove, and the pressing part is arranged in the containing groove through the avoiding gap.

9. The pushbutton switch remote control device of claim 1, wherein, The main control board is provided with a Hall sensor and a travel switch, a magnetic induction block is arranged on the transmission member, the magnetic induction block is in magnetic induction cooperation with the Hall sensor, the Hall sensor detects the rotation angle of the transmission member, the travel switch is used to detect the rotation position of the transmission member, and the working state of the button switch is determined through the double detection of the Hall sensor and the travel switch.

10. The pushbutton switch remote control device of claim 1, wherein, The shell comprises a bottom shell, a mounting shell, a mounting support and a movable clamping seat, the bottom shell and the mounting shell are detachably connected, an installation cavity is formed by the bottom shell and the mounting shell, the mounting support is arranged in the installation cavity and used to mount the motor, the main control board and the pressing assembly, the mounting port is formed in the bottom shell, and the movable clamping seat is movably connected with the bottom shell and used to fix and limit the button switch.