Heavy truck battery locking detection device
By designing a flat-structured heavy-duty truck battery lock-up detection device, using refractive components and infrared filters to isolate interference, and combining LED light groups to provide a detection light source, the problem of battery lock-up detection in the narrow space under heavy-duty trucks has been solved, achieving rapid and accurate detection results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-03-27
AI Technical Summary
How to conveniently, quickly, and accurately detect battery lock-up in new energy heavy-duty trucks, especially in the confined space under the vehicle, is a challenge that current technologies struggle to achieve.
A heavy-duty truck battery lock-up detection device was designed, which adopts a flat structure, including a support shell, an image acquisition module, a refractive component and an infrared filter. The refractive component changes the light path and the infrared filter isolates interference, forming a flat structure, reducing the size of the device, and an LED light group provides the detection light source, reducing the influence of ambient light.
It enables rapid and accurate detection of battery lock-up status under heavy trucks, reduces the vertical volume of the device, improves heat dissipation efficiency and sealing performance, and reduces assembly difficulty.
Smart Images

Figure CN224054312U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to new energy automobile supporting technical field relates to a heavy truck battery lock detection device. BACKGROUND
[0002] Heavy truck can satisfy different types of goods transportation demand because of its powerful load capacity and excellent driving performance, is widely used in freight field, plays a key role in promoting social economic development. Correspondingly, heavy truck also has the problem of huge energy consumption, under the background of rapid development of new energy vehicles, electric heavy truck emerges as the times require. Compared with traditional heavy truck, new energy heavy truck is more energy saving and environmental protection, and the operation cost is lower.
[0003] In order to solve the problem of high energy consumption of new energy heavy truck, improve its endurance, it is usually necessary to be equipped with large capacity battery, once the large capacity battery is depleted, the time required for charging process is long, new energy heavy truck has to be shut down for a long time, which is extremely unfavorable for normal production activities. Therefore, for new energy heavy truck, modular overall battery replacement is a better solution to solve the endurance problem: before the power is depleted, go to the battery replacement station, take off the battery with depleted power, and replace the fully charged battery, so that the new energy heavy truck can continue to run. Such solution can improve production efficiency.
[0004] In the battery replacement process, whether the battery is locked in place relates to the reliability of electrical connection, which is very important for driving safety. However, the battery is usually located at the bottom of the vehicle, so how to conveniently, quickly and accurately detect the battery locking condition is a technical problem to be solved in the industry. UTILITY MODEL CONTENTS
[0005] The utility model solves the technical problems in that, in view of the above defects of prior art, a heavy truck battery lock detection device is provided, which is applied to the battery at the bottom of the heavy truck through reasonable and scientific structure design, and can conveniently, quickly and accurately detect the battery locking condition.
[0006] The technical scheme adopted by the utility model to solve the technical problems is as follows:
[0007] A heavy truck battery lock detection device comprises:
[0008] The support shell is a square cylindrical structure, the support shell comprises a first support plate, a second support plate, a third support plate and a fourth support plate, the first support plate, the second support plate, the third support plate and the fourth support plate are sequentially connected through side edges to form the support shell, and a filter window is formed in the first support plate.
[0009] An image acquisition module and a refractive assembly are fixedly arranged inside the support shell, and the image acquisition module faces the refractive assembly.
[0010] An infrared filter is fixedly arranged on the filter window, and external light passes through the infrared filter and is refracted by the refractive assembly into the image acquisition module.
[0011] Compared with the prior art, the beneficial effects of the technical scheme are that the image acquisition module and the refractive assembly are fixedly arranged in the support shell, the light path is changed by the refractive assembly, and interference is isolated by the infrared filter, so that the structure is flattened, the volume of the device in the vertical direction is compressed, and the device can be conveniently, quickly and accurately applied to the battery of a heavy truck to detect the battery lock condition.
[0012] Further, the refractive assembly includes a refractive plane mirror and a plane mirror support frame.
[0013] The plane mirror support frame includes a plane mirror support top plate, a plane mirror support bottom plate and a plane mirror support side plate, the plane mirror support top plate and the plane mirror support bottom plate are connected and fixed by the plane mirror support side plate, a plane mirror fixing inclined table is arranged between the plane mirror support top plate and the plane mirror support bottom plate, and the refractive plane mirror is fixedly arranged on the plane mirror fixing inclined table.
[0014] The plane mirror support frame is fixedly arranged in the interior of the support shell through the plane mirror support bottom plate, a heat dissipation gap is formed between the plane mirror support top plate and the plane mirror support bottom plate, and the infrared filter is located above the plane mirror support top plate.
[0015] The beneficial effects of the above scheme are that the plane mirror support frame is formed by the plane mirror support top plate, the plane mirror support bottom plate, the plane mirror support side plate and the plane mirror fixing inclined table, the refractive plane mirror is fixedly arranged on the plane mirror support frame, the light path is changed by the refractive plane mirror, and the technical purpose of compressing the volume of the device in the vertical direction is achieved. In addition, the heat dissipation gap is formed between the plane mirror support top plate and the plane mirror support bottom plate, which can effectively improve the heat dissipation efficiency of the device.
[0016] Further, a light-transmitting through hole is formed in the plane mirror support top plate, a light-blocking sleeve is arranged outside the light-transmitting through hole, an LED lamp group is fixedly arranged on the plane mirror support top plate, and the LED lamp group is located on the side of the light-blocking sleeve.
[0017] The lower surface of the infrared filter is abutted and fixed to the upper edge of the light-blocking sleeve.
[0018] The beneficial effect of the above scheme is that the LED lamp set provides a detection light source, and the detection light source is used for image acquisition, which can minimize the influence of the environmental light source on the image data; and the LED lamp set is arranged on the side of the light-blocking sleeve, which can prevent the light emitted by the LED lamp set from directly entering the image acquisition module, thereby reducing the influence of the detection light source on the image data.
[0019] Further, the LED lamp set is arranged on a lamp set circuit board, a sleeve hole is formed in the middle of the lamp set circuit board, and the lamp set circuit board is sleeved on the outside of the light-blocking sleeve through the sleeve hole;
[0020] The lamp set circuit board is fixedly arranged on the plane mirror support top plate through a circuit board connecting bolt, a support copper pipe is sleeved on the outside of the circuit board connecting bolt, the upper end of the support copper pipe abuts against the lower surface of the lamp set circuit board, and the lower end of the support copper pipe abuts against the upper surface of the plane mirror support top plate.
[0021] The beneficial effect of the above scheme is that the lamp set circuit board is arranged on the plane mirror support top plate through the support copper pipe, which can further improve the heat dissipation effect of the device.
[0022] Further, the two ends of the support shell are respectively provided with a first shell side panel and a second shell side panel, the first shell side panel is located at one end close to the plane mirror support frame, the second shell side panel is located at one end close to the image acquisition module, and the support shell, the first shell side panel and the second shell side panel form a sealed cavity structure.
[0023] The outer side of the plane mirror support side plate is provided with a butt joint groove, and the inner side of the first shell side panel is provided with a butt joint protruding block; when the first shell side panel is fixedly arranged at one end of the plane mirror support frame, the first shell side panel is fixedly arranged on the plane mirror support side plate through the mutual nesting of the butt joint protruding block and the butt joint groove.
[0024] The beneficial effect of the above scheme is that the first shell side panel and the second shell side panel are used to form a sealed cavity of the support shell, which can reduce the influence of the external environment on the inside of the device; the butt joint groove and the butt joint protruding block are arranged, and the first shell side panel is better positioned through the mutual nesting of the butt joint groove and the butt joint protruding block.
[0025] Further, a plurality of heat dissipation grooves are arranged on the first support plate, the second support plate, the third support plate or the fourth support plate.
[0026] The beneficial effects of the above scheme are that the first support plate, the second support plate, the third support plate or the fourth support plate are provided with a plurality of heat dissipation grooves, the heat dissipation grooves increase the contact area of the support shell with the external air, and thus the heat dissipation effect of the device is improved.
[0027] Further, the side edge of the third support plate is provided with a connecting long plate, a plurality of waist-shaped connecting holes are formed in the connecting long plate, and fixing bolts are arranged in the waist-shaped connecting holes.
[0028] The beneficial effects of the above scheme are that the waist-shaped connecting holes are formed in the connecting long plate, the fixing bolts in the waist-shaped connecting holes are used to fixedly connect the device, the installation position of the device can be finely adjusted according to actual conditions, and the device is more convenient to assemble and fix.
[0029] Further, the first support plate is provided with a filter clamping platform at the filter window, and the infrared filter is fixedly arranged on the filter clamping platform.
[0030] The beneficial effects of the above scheme are that the filter clamping platform is arranged at the filter window, the infrared filter is fixed by the filter clamping platform, and the installation and fixing effect of the infrared filter is effectively improved.
[0031] Further, a point gluing fixing groove is formed between the first support plate and the infrared filter, an adhesive is filled in the point gluing fixing groove, and the infrared filter is fixedly arranged on the filter clamping platform by the adhesive.
[0032] The beneficial effects of the above scheme are that the infrared filter is fixedly arranged on the filter clamping platform by the adhesive, the adhesive can fill the gap between the infrared filter and the filter clamping platform, and the sealing performance of the device is improved.
[0033] Further, the first support plate, the second support plate, the third support plate and the fourth support plate are aluminum alloy plates, and the support shell is an integral forming structure.
[0034] The beneficial effects of the above scheme are that the aluminum alloy plates are used as the first support plate, the second support plate, the third support plate and the fourth support plate, and the support shell is integrally formed, the strength of the device is improved, and the device has the advantages of easy forming. BRIEF DESCRIPTION OF DRAWINGS
[0035] Figure 1 is the overall schematic view of the heavy truck battery drop lock detection device.
[0036] Figure 2Is the exploded schematic view of the heavy truck battery falling lock detection device of the utility model.
[0037] Figure 3 Is the schematic view of the refraction assembly in the heavy truck battery falling lock detection device of the utility model.
[0038] Figure 4 Is the schematic view of the LED lamp group in the heavy truck battery falling lock detection device of the utility model.
[0039] Figure 5 Is the schematic view of the butt joint groove in the heavy truck battery falling lock detection device of the utility model.
[0040] Figure 6 Is the schematic view of the butt joint convex block in the heavy truck battery falling lock detection device of the utility model.
[0041] In the drawing, the component list represented by each mark is as follows:
[0042] Supporting shell 1, image acquisition module 2, refraction assembly 3, infrared filter 4, light blocking sleeve 5, LED lamp group 6, lamp group circuit board 7;
[0043] Filter window 101, first shell side panel 102, second shell side panel 103, butt joint groove 104, butt joint convex block 105, heat dissipation groove 106, connecting long plate 107, waist-shaped connecting hole 108, filter clamping platform 109;
[0044] Refraction plane mirror 301, plane mirror support top plate 302, plane mirror support bottom plate 303, plane mirror support side plate 304, plane mirror fixed inclined table 305;
[0045] Socket hole 701, circuit board connecting bolt 702, supporting copper pipe 703. Specific implementation
[0046] In order to make the purpose, technical scheme and advantages of the utility model more clear and definite, the utility model is further explained in detail below by referring to the drawings and taking examples. It should be understood that the specific examples described here are only used to explain the utility model, and are not used to limit the utility model.
[0047] In the description of the utility model, it is necessary to understand that the directions or position relations indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right" and the like are based on the directions or position relations shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0048] In the description of the utility model, it should be explained that, unless otherwise expressly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two components. When a component is referred to as "fixed to" or "provided on" another element, it can be directly on another component or there can be a middle component. When a component is considered to be "connected" to another element, it can be directly connected to another element or there can be a middle element. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0049] Heavy trucks can meet different types of freight transportation needs due to their strong load capacity and excellent driving performance, and are widely used in freight transportation field, playing a key role in promoting social and economic development. Correspondingly, heavy trucks also have the problem of huge energy consumption. Under the background of rapid development of new energy vehicles, electric heavy trucks emerge as the times require. Compared with traditional heavy trucks, new energy heavy trucks are more energy-saving and environmentally friendly, and have lower operation and maintenance costs.
[0050] To solve the problem of high energy consumption of new energy heavy trucks and improve their endurance, it is usually necessary to equip them with large-capacity batteries. Once the large-capacity batteries run out of power, it takes a long time to charge, and the new energy heavy trucks have to be out of service for a long time, which is extremely unfavorable for the normal development of production activities. Therefore, for new energy heavy trucks, modular overall battery replacement is a better solution to the endurance problem: before the battery runs out of power, go to the battery replacement station, take out the battery that is about to run out of power, and replace it with a fully charged battery. The new energy heavy truck can continue to run, and such a solution can improve production efficiency.
[0051] In the battery replacement process, whether the battery is locked in place or not is related to the reliability of electrical connection, which is very important for driving safety. However, the battery is usually located at the bottom of the vehicle, so how to conveniently, quickly and accurately detect the battery locking condition is a technical problem that needs to be solved in the industry.
[0052] For example,Figure 1 And Figure 2 As shown in the figure, in order to solve the above problems, the utility model provides a heavy truck battery lock detection device, including support casing 1, image acquisition module 2, refraction component 3 and infrared filter 4. Among them, support casing 1 is as the structural component, its effect is to play the structural support effect to image acquisition module 2, refraction component 3 and infrared filter 4 etc.;Image acquisition module 2, refraction component 3 and infrared filter 4 are as functional components, the effect of image acquisition module 2 is to carry out real-time image acquisition, this technical scheme adopts camera module as image acquisition module 2, the effect of refraction component 3 is to change the light path structure, and the effect of infrared filter 4 is to filter other light rays except infrared light.
[0053] The support casing 1 is a square cylindrical structure, the support casing 1 includes a first support plate, a second support plate, a third support plate and a fourth support plate, the first support plate, the second support plate, the third support plate and the fourth support plate are sequentially connected by side edges to form the support casing 1, and a filter window 101 is formed in the first support plate.
[0054] The image acquisition module 2 and the refraction component 3 are respectively fixedly arranged at two ends in the support casing 1, the image acquisition module 2 faces the refraction component 3, and the infrared filter 4 is fixedly arranged on the filter window 101, external light is refracted by the refraction component 3 after passing through the infrared filter 4 and enters the image acquisition module 2.
[0055] On the heavy truck, the battery is fixedly arranged at the bottom of the truck, the battery is electrically connected with the outside through an electrical connecting piece, and the lock condition between the battery and the electrical connecting piece represents the reliability of the electrical connection: when the lock is in place, it indicates that the battery connection of the heavy truck is reliable;When the lock is not in place, it indicates that the battery connection of the heavy truck is unreliable. The so-called lock condition represents the battery connection condition.
[0056] The space of the heavy truck bottom is originally narrow, and the space of the bottom is further compressed after assembling the battery, and under this premise, the lock detection device is further arranged, and since the lock detection device occupies a large volume in the vertical direction, it will have a great impact on the heavy truck.
[0057] In order to solve this problem, the image acquisition module 2 and the refraction component 3 are fixedly arranged in the support casing 1, so that the structure is formed into a flat structure, the volume of the device in the vertical direction is compressed, and through reasonable and scientific structural design, the battery at the bottom of the heavy truck can be conveniently, quickly and accurately detected.
[0058] When installing, the filter window 101 is aligned with the drop lock connection of the battery, the light of the drop lock connection is transmitted to the refracting assembly 3 after passing through the infrared filter 4, is refracted into the image acquisition module 2 after being refracted by the refracting assembly 3, the corresponding image data is acquired by the image acquisition module 2, and the drop lock condition of the battery can be acquired in real time by further analyzing and processing the image data. In the technical solution, the data processing process is not creatively improved, but the structure of the battery drop lock detection device is optimized for the problem of insufficient space of the heavy truck bottom, and the vertical space of the device is compressed to meet the actual application requirements.
[0059] As shown in Figure 3 Preferably, the refracting assembly 3 comprises a refracting plane mirror 301 and a plane mirror support frame, wherein the refracting plane mirror 301 is used for changing the light path, and the plane mirror support frame is used for supporting and fixing the refracting plane mirror 301. Specifically, the plane mirror support frame comprises a plane mirror support top plate 302, a plane mirror support bottom plate 303 and a plane mirror support side plate 304, the plane mirror support top plate 302 and the plane mirror support bottom plate 303 are connected and fixed through the plane mirror support side plate 304, a plane mirror fixing inclined table 305 is arranged between the plane mirror support top plate 302 and the plane mirror support bottom plate 303, and the refracting plane mirror 301 is fixedly arranged on the plane mirror fixing inclined table 305; the plane mirror support frame is fixedly arranged in the inside of the support shell 1 through the plane mirror support bottom plate 303, a heat dissipation gap is formed between the plane mirror support top plate 302 and the plane mirror support bottom plate 303, and the infrared filter 4 is located above the plane mirror support top plate 302.
[0060] In the technical solution, the light path is changed mainly through the refracting plane mirror 301, which needs to form a certain angle between the image acquisition module 2 and the refracting plane mirror 301, and the relative angle needs to be kept unchanged for a long time. Therefore, how to fix the refracting plane mirror 301 is one of the important technical problems to be solved in the technical solution.
[0061] In the technical solution, the plane mirror support frame is formed through the plane mirror support top plate 302, the plane mirror support bottom plate 303, the plane mirror support side plate 304 and the plane mirror fixing inclined table 305, and the refracting plane mirror 301 is fixedly arranged on the plane mirror support frame. The light path is changed by using the refracting plane mirror 301, so that the technical purpose of compressing the volume of the device in the vertical direction is achieved. In addition, the heat dissipation gap is formed between the plane mirror support top plate 302 and the plane mirror support bottom plate 303, which can effectively improve the heat dissipation efficiency of the device.
[0062] As shown in Figure 3As shown, preferably, the plane mirror support top plate 302 has a light-transmitting hole, and a light-blocking sleeve 5 is provided outside the light-transmitting hole. An LED light group 6 is fixedly installed on the plane mirror support top plate 302, and the LED light group 6 is located on the side of the light-blocking sleeve 5. The lower surface of the infrared filter 4 abuts and is fixed to the upper edge of the light-blocking sleeve 5.
[0063] The lighting conditions under heavy trucks are generally very poor and unstable. To solve this problem, this technical solution has an LED light group 6 fixedly installed on the top plate 302 of the plane mirror support. During operation, the LED light group 6 emits light to provide a detection light source, ensuring good "visibility conditions" for the image acquisition module 2.
[0064] However, once the light emitted by the LED light group 6 enters the image acquisition module 2, it will negatively affect the image acquisition module 2, causing it to be unable to properly acquire real-time images of the locking situation, or causing the real-time images to be distorted, thus affecting the judgment. To solve this problem, a light-blocking sleeve 5 is set outside the light-transmitting hole, and the LED light group 6 is located on the side of the light-blocking sleeve 5. On this basis, the lower surface of the infrared filter 4 is fixed to the upper edge of the light-blocking sleeve 5. In this way, the light emitted by the LED light group 6 can only pass through the infrared filter 4 to the battery locking connection, and cannot pass through the light-blocking sleeve 5 to enter the image acquisition module 2.
[0065] Based on the above structure, the detection light source is provided by the LED light group 6, and the image acquisition is performed by the detection light source, which can minimize the impact of the ambient light source on the image data. Furthermore, by placing the LED light group 6 on the side of the light blocking sleeve 5, the light emitted by the LED light group 6 can be prevented from directly entering the image acquisition module 2, thereby reducing the impact of the detection light source on the image data.
[0066] like Figure 4 As shown, preferably, the LED light group 6 is disposed on a light group circuit board 7, the light group circuit board 7 has a socket hole 701 in the middle, and the light group circuit board 7 is sleeved on the light blocking sleeve 5 through the socket hole 701; the light group circuit board 7 is fixedly disposed on the plane mirror support top plate 302 by a circuit board connecting bolt 702, and a support copper tube 703 is sleeved on the circuit board connecting bolt 702.
[0067] The lamp group circuit board 7 is arranged on the plane mirror support top plate 302 by the support copper pipe 703, the upper end of the support copper pipe 703 abuts against the lower surface of the lamp group circuit board 7, and the lower end of the support copper pipe 703 abuts against the upper surface of the plane mirror support top plate 302. In the heavy truck battery lock detection device in the technical solution, the LED lamp group 6 is the main heat generating component, the lamp group circuit board 7 and the plane mirror support top plate 302 are separated by the support copper pipe 703, and the heat dissipation effect of the device can be further improved.
[0068] As shown in Figure 2 , the support shell 1 is provided with a first shell side panel 102 and a second shell side panel 103 at both ends, the first shell side panel 102 is located at one end close to the plane mirror support frame, the second shell side panel 103 is located at one end close to the image acquisition module 2, and the support shell 1, the first shell side panel 102 and the second shell side panel 103 form a sealed cavity structure.
[0069] As shown in Figure 5 and Figure 6 , preferably, the outer side of the plane mirror support side plate 304 is provided with a butt joint groove 104, and the inner side of the first shell side panel 102 is provided with a butt joint convex block 105; when the first shell side panel 102 is fixedly arranged at one end of the plane mirror support frame, the first shell side panel 102 is fixedly arranged on the plane mirror support side plate 304 through the mutual nesting of the butt joint convex block 105 and the butt joint groove 104.
[0070] Based on the above structure, the first shell side panel 102 and the second shell side panel 103 are used to form a sealed cavity of the support shell 1, which can reduce the influence of the external environment on the internal device; by providing the butt joint groove 104 and the butt joint convex block 105, the mutual nesting of the butt joint groove 104 and the butt joint convex block 105 is used to better position the first shell side panel 102.
[0071] As shown in Figure 1 and Figure 2 , preferably, the first support plate, the second support plate, the third support plate or the fourth support plate are provided with a plurality of heat dissipation grooves 106. The first support plate, the second support plate, the third support plate or the fourth support plate are provided with a plurality of heat dissipation grooves 106, the heat dissipation grooves 106 are used to increase the contact area of the support shell 1 and the external air, thereby improving the heat dissipation effect of the device.
[0072] As shown in Figure 1 and Figure 2As shown, the side edge of the third support flat plate is provided with a connecting long plate 107, a plurality of waist-shaped connecting holes 108 are formed in the connecting long plate 107, and a fixing bolt is arranged in the waist-shaped connecting hole 108.
[0073] When the battery drop lock detection device in the technical solution is fixed on the vehicle bottom, the fixing bolt is generally used to realize the fixing. The inner threaded hole is arranged on the vehicle bottom, the fixing bolt is matched with the inner threaded hole of the vehicle bottom after passing through the waist-shaped connecting hole 108 to realize the fixing. A plurality of waist-shaped connecting holes 108 are formed in the connecting long plate 107, and the fixing bolt in the waist-shaped connecting hole 108 is used to fix and connect the device, so that the assembly precision requirement can be reduced, the installation position of the device can be finely adjusted according to the actual situation, and the assembly and fixing are more convenient.
[0074] As shown in the figure, Figure 2 Preferably, the first support flat plate is provided with a filter clamping platform 109 at the filter window 101, and the infrared filter 4 is fixedly arranged on the filter clamping platform 109. The filter clamping platform 109 is arranged at the filter window 101, the infrared filter 4 is fixed by the filter clamping platform 109, and the installation and fixing effect of the infrared filter 4 can be effectively improved.
[0075] Further, on the basis of the filter clamping platform 109, a point gluing fixing groove is formed between the first support flat plate and the infrared filter 4, an adhesive is filled and arranged in the point gluing fixing groove, and the infrared filter 4 is fixedly arranged on the filter clamping platform 109 by the adhesive. The infrared filter 4 is fixedly arranged on the filter clamping platform 109 by the adhesive, the adhesive can fill the gap between the infrared filter 4 and the filter clamping platform 109, and the sealing performance of the device can be improved.
[0076] Specifically, the first support flat plate, the second support flat plate, the third support flat plate and the fourth support flat plate are aluminum alloy plates, and the support shell 1 is an integral forming structure. The aluminum alloy plates are used as the first support flat plate, the second support flat plate, the third support flat plate and the fourth support flat plate, and the support shell 1 is integrally formed, so that the strength of the device can be improved, and the device has the advantage of being easy to form.
[0077] It should be understood that the application of the utility model is not limited to the above examples, and those skilled in the art can improve or change according to the above description, and all these improvements and changes shall belong to the protection scope of the claims of the utility model.
Claims
1. A heavy-duty truck battery lock-up detection device, characterized in that, include: The support housing is a square cylindrical structure. The support housing includes a first support plate, a second support plate, a third support plate, and a fourth support plate. The first support plate, the second support plate, the third support plate, and the fourth support plate are connected sequentially by their sides to form the support housing. A filter window is provided on the first support plate. An image acquisition module and a refraction component are fixedly disposed inside the supporting housing, with the image acquisition module facing the refraction component; An infrared filter is fixedly mounted on the filter window. External light passes through the infrared filter and is refracted by the refraction component into the image acquisition module.
2. The heavy-duty truck battery lock-up detection device according to claim 1, characterized in that, The refractive assembly includes a refractive plane mirror and a plane mirror support frame; The plane mirror support frame includes a plane mirror support top plate, a plane mirror support bottom plate, and a plane mirror support side plate. The plane mirror support top plate and the plane mirror support bottom plate are connected and fixed through the plane mirror support side plate. A plane mirror fixing ramp is provided between the plane mirror support top plate and the plane mirror support bottom plate. The refracting plane mirror is fixedly mounted on the plane mirror fixing ramp. The plane mirror support frame is fixedly installed inside the support housing via the plane mirror support base plate. A heat dissipation gap is formed between the plane mirror support top plate and the plane mirror support base plate. The infrared filter is located above the corresponding part of the plane mirror support top plate.
3. The heavy-duty truck battery lock-up detection device according to claim 2, characterized in that, The top plate of the plane mirror support has a light-transmitting hole, and a light-blocking sleeve is provided outside the light-transmitting hole. An LED light group is fixedly installed on the top plate of the plane mirror support, and the LED light group is located on the side of the light-blocking sleeve. The lower surface of the infrared filter is fixed to the upper edge of the light-blocking sleeve.
4. The heavy-duty truck battery lock-up detection device according to claim 3, characterized in that, The LED light group is mounted on a light group circuit board, and the light group circuit board has a socket hole in the middle. The light group circuit board is sleeved on the outside of the light blocking sleeve through the socket hole. The lamp assembly circuit board is fixedly mounted on the plane mirror support top plate by circuit board connecting bolts. A supporting copper tube is sleeved on the circuit board connecting bolts. The upper end of the supporting copper tube abuts against the lower surface of the lamp assembly circuit board, and the lower end of the supporting copper tube abuts against the upper surface of the plane mirror support top plate.
5. A heavy-duty truck battery lock-up detection device according to claim 2, characterized in that, The support housing has a first housing side panel and a second housing side panel at its two ends, respectively. The first housing side panel is located at the end closer to the plane mirror support frame, and the second housing side panel is located at the end closer to the image acquisition module. The support housing, the first housing side panel, and the second housing side panel form a sealed cavity structure. The outer side of the plane mirror support side plate is provided with a mating groove, and the inner side of the first housing side panel is provided with a mating protrusion. When the first housing side panel is fixedly installed at one end of the plane mirror support frame, the first housing side panel is fixedly installed on the plane mirror support side plate by the mutual nesting of the mating protrusion and the mating groove.
6. The heavy-duty truck battery lock-up detection device according to claim 1, characterized in that, The first support plate, the second support plate, the third support plate, or the fourth support plate are provided with multiple heat dissipation grooves.
7. The heavy-duty truck battery lock-up detection device according to claim 1, characterized in that, The third support plate is provided with a connecting plate on its side, and the connecting plate has multiple waist-shaped connecting holes, and fixing bolts are provided in the waist-shaped connecting holes.
8. A heavy-duty truck battery lock-up detection device according to claim 1, characterized in that, The first support plate has a filter snap-fit platform along the filter window, and the infrared filter is fixedly mounted on the filter snap-fit platform.
9. A heavy-duty truck battery lock-up detection device according to claim 8, characterized in that, An adhesive fixing groove is formed between the first supporting plate and the infrared filter. The adhesive fixing groove is filled with adhesive, and the infrared filter is fixedly mounted on the filter mounting platform by the adhesive.
10. A heavy-duty truck battery lock-up detection device according to any one of claims 1-8, characterized in that, The first support plate, the second support plate, the third support plate, and the fourth support plate are made of aluminum alloy plates, and the support shell is an integrally formed structure.