Packaging structure of PCB substrate
By using a chuck and limiting mechanism in the PCB substrate welding and packaging structure, the problems of low packaging efficiency and high scrap rate caused by unstable substrate placement are solved, and stable and efficient welding operation is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-27
AI Technical Summary
In existing technologies, during the small-batch PCB substrate welding and packaging, the substrate placement is unstable, resulting in low packaging efficiency and a high scrap rate.
It adopts a packaging structure including a placement plate, a U-shaped frame, a suction cup, and a limiting mechanism. The substrate is attached to the worktable by the suction cup and stably positioned by the limiting mechanism. The suction cup is adjustable and the limiting mechanism is detachable and adjustable.
It improves the stability and efficiency of substrate welding and packaging, reduces the scrap rate, and adapts to the operational needs of different personnel.
Smart Images

Figure CN224054595U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of PCB substrate, specifically a kind of packaging structure of PCB substrate. BACKGROUND
[0002] PCB substrate welding packaging is the key process in electronic manufacturing, involves the physical connection between chip and PCB and signal transmission.
[0003] In prior art, when welding packaging of small batch PCB substrate, it is generally manual welding operation, but in packaging process, it is generally directly placed on the workbench surface for operation, but in the process of welding packaging, pin positioning and other operations are needed, so in the case of no positioning mechanism of substrate, substrate is easily affected by external environment during packaging, improve the difficulty of manual welding packaging, also increase the scrap rate.
[0004] Therefore, the utility model provides a kind of packaging structure of PCB substrate. UTILITY MODEL CONTENT
[0005] In order to make up for the deficiency of prior art, solve the problem of low packaging efficiency caused by unstable placement of substrate during welding packaging in prior art, the utility model provides a kind of packaging structure of PCB substrate.
[0006] The technical scheme adopted by the utility model to solve its technical problems is: a kind of packaging structure of PCB substrate, including placing plate;The top of the placing plate is fixedly connected with a back-shaped frame;Sucker is fixedly connected at the bottom of the placing plate Four corners;A pair of about back-shaped frame symmetrical distribution's horizontal groove is opened in the placing plate;A pair of about back-shaped frame symmetrical distribution's vertical groove is opened in the placing plate;Multiple first screw grooves are opened in the horizontal groove and vertical groove;Limiting mechanism is installed in the first screw groove in the vertical groove and horizontal groove;In prior art, when welding packaging of small batch PCB substrate, it is generally manual welding operation, but in packaging process, it is generally directly placed on the workbench surface for operation, but in the process of welding packaging, pin positioning and other operations are needed, so in the case of no positioning mechanism of substrate, substrate is easily affected by external environment during packaging, improve the difficulty of manual welding packaging, also increase the scrap rate;Therefore, the utility model works, first, the substrate to be packaged is placed in the back-shaped frame, then the limiting mechanism in the horizontal groove or vertical groove is used to limit the substrate placed in the back-shaped frame, at the same time, the placing plate is adsorbed on the workbench surface by the sucker, the placing plate only needs to be relatively stable, not to be absolutely stable environment, therefore, the setting of the sucker can improve the working conditions, and the setting of the sucker also facilitates the adjustment of the position on the workbench surface according to different workers.
[0007] Preferably, the limiting mechanism comprises a first threaded rod; the first threaded rod is threadedly connected in a first threaded groove; a limiting bolt is threadedly connected on the first threaded rod; a limiting plate is arranged on the first threaded rod; a first through hole is formed in the limiting plate, and the first threaded rod penetrates the first through hole; the limiting plate is mounted between the limiting bolt and the top end of the first threaded rod through the first through hole; a second threaded rod is threadedly connected on the end of the limiting plate, and an arc-shaped block is rotatably connected to the bottom end of the second threaded rod; the limiting plate is positioned by a positioning unit; during work, since the substrate has irregular bodies or the basic surface has electronic devices, etc., the appropriate substrate position needs to be limited during packaging and limiting, a plurality of first threaded grooves are arranged in the vertical groove and the horizontal groove, one limiting mechanism or multiple limiting mechanisms can be installed according to the actual situation, and the limiting mechanism can be completely disassembled for storage when not in use; during installation of the limiting mechanism, the limiting plate is first mounted between the first threaded rod and the limiting bolt through the first through hole, then the first threaded rod is threadedly connected in the first threaded groove, the installation height of the limiting plate is adjusted, then the position of the limiting plate is adjusted so that the arc-shaped block on the limiting plate is located above the basic limiting position, the second threaded rod is rotated to press down the arc-shaped block to position the substrate, and the fixing operation is completed; and during disassembly or position adjustment, the first threaded rod is directly rotated to remove the limiting mechanism for disassembly or position adjustment.
[0008] Preferably, the positioning unit comprises a positioning hole; a group of positioning holes are formed in the vertical groove and the horizontal groove, and the group of positioning holes are annularly distributed around the first threaded groove; a positioning pin is slidingly penetrated through the limiting plate; during work, after the limiting plate is adjusted to the required position, the positioning pin is penetrated through the limiting plate, and then is clamped into the positioning hole to limit and fix the limiting plate as a whole to ensure basic stability.
[0009] Preferably, a first cavity is formed in each of the four corners at the bottom end of the placing plate; a communication hole is formed at the bottom end of the first cavity, and the communication hole and the suction disc are in communication with each other; a sealing piston block is sealingly and slidingly connected in the first cavity; the sealing piston block is fixedly connected to the top end of the first cavity through a spring; the sealing piston block is moved by a pulling member; during work, the suction disc is preliminarily adsorbed on the tabletop, and then the sealing piston block is pulled upward by the pulling member to completely suck the air in the suction disc into the first cavity, thereby increasing the suction force of the suction disc; at the same time, when it is necessary to release the fixing of the placing plate in the later period, the sealing piston block is pushed downward to allow the air to partially enter the suction disc, thereby facilitating disassembly of the suction disc.
[0010] Preferably, the pulling member comprises a first groove; the first groove is arranged on the side wall of the placing plate; the first groove is located above the first cavity; a pair of the first grooves are slidably connected with a U-shaped plate; the U-shaped plate is connected with the sealing piston block through a pull rope; the U-shaped plate is limited by a clamping unit; during operation, the placing plate is first adsorbed on the workbench by the suction cup, then the U-shaped plate is pulled out of the first groove by hand, and then the sealing piston block is moved upward through the pull rope; when the U-shaped plate cannot be pulled, the clamping unit is used for limiting operation, and the placing of the placing plate is completed.
[0011] Preferably, the clamping unit comprises a second groove; a pair of symmetrical second grooves are arranged on the side wall of the placing plate; a sliding plate is slidably connected in the second groove; the side wall of the sliding plate is fixed to the side wall of the second groove through a spring; a clamping groove is arranged on the side wall of the plate body of the U-shaped plate; a clamping block is fixed on the sliding plate and penetrates into the first groove; a first inclined surface is arranged on the side wall of the clamping block; during operation, when the U-shaped plate is pulled out, the clamping block can be automatically clamped into the clamping groove through the spring force of the sliding plate, so that the operation is facilitated; when the position of the placing plate needs to be adjusted, the sliding plate is pushed to make the clamping block separate from the clamping groove, so that the U-shaped plate is released, and then the suction force of the suction cup is reduced through the downward movement of the sealing piston block.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. The packaging structure of the PCB substrate, because the substrate has an irregular body or the basic surface has electronic devices, etc., when packaging and limiting, the position of the substrate needs to be limited, a plurality of first threaded grooves are arranged in the vertical groove and the horizontal groove, a limiting mechanism can be installed, or a plurality of limiting mechanisms can be installed according to the actual situation, when not in use, the limiting mechanism can be disassembled as a whole and stored, when the limiting mechanism is installed, the limiting plate is installed between the first threaded rod and the limiting bolt through the first through hole, then the first threaded rod is screw-connected in the first threaded groove, the installation height of the limiting plate is adjusted, then the position of the limiting plate is adjusted, the arc-shaped block on the limiting plate is located above the basic limiting position, the second threaded rod is rotated, the arc-shaped block is pressed to position the substrate, and the fixing operation is completed, when disassembling or adjusting the position, the first threaded rod is directly rotated, and the limiting mechanism can be taken out for disassembly or position adjustment.
[0014] 2. In the PCB substrate packaging structure described in this utility model, the suction cup is initially adsorbed onto the tabletop, and then the sealing piston block is pulled upward by the pulling component, so that the air in the suction cup is completely sucked into the first cavity, increasing the suction force of the suction cup. At the same time, when it is necessary to remove the fixing of the placement board later, the sealing piston block is pushed down to allow some air to enter the suction cup, which facilitates the disassembly of the suction cup. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings.
[0016] Figure 1 This is a perspective view of the present invention;
[0017] Figure 2 This is an exploded view of the limit mechanism;
[0018] Figure 3 This is a bottom view of this utility model;
[0019] Figure 4 This is a cross-sectional view of the present invention. Figure 1 ;
[0020] Figure 5 This is a cross-sectional view of the present invention. Figure 2 ;
[0021] In the diagram: 1. Placement plate; 11. U-shaped frame; 12. Suction cup; 13. Horizontal groove; 14. Vertical groove; 2. First threaded groove; 21. First threaded rod; 22. Limiting bolt; 23. First through hole; 24. Limiting plate; 25. Second threaded rod; 26. Arc-shaped block; 27. Positioning hole; 28. Positioning pin; 3. First cavity; 31. Connecting hole; 32. Sealing piston block; 33. First groove; 34. U-shaped plate; 35. Pull rope; 36. Second groove; 37. Slide plate; 38. Locking block; 39. Locking groove; 391. First inclined surface. Detailed Implementation
[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0023] like Figures 1 to 5The utility model provides a kind of packaging structure of PCB substrate shown, including placing plate 1;The top of placing plate 1 is fixedly connected with backshaped frame 11;The bottom of placing plate 1 four corners is all fixedly connected with suction cup 12;A pair of about backshaped frame 11 symmetric distribution's horizontal groove 13 is opened in placing plate 1;A pair of about backshaped frame 11 symmetric distribution's vertical groove 14 is opened in placing plate 1;Multiple first thread grooves 2 are all opened in horizontal groove 13 and vertical groove 14;Limiting mechanism is installed in vertical groove 14 and horizontal groove 13 by first thread groove 2;In prior art, when small batch PCB substrate is welded and packaged, generally manual welding operation is carried out, but in packaging process, generally, substrate is placed on workbench surface and is operated, but in the process of welding and packaging, pin positioning and other operations are needed, so under the condition that substrate has no limiting mechanism, substrate is susceptible to external environment when packaging, improve the difficulty of manual welding and packaging, and also increase scrap rate;Therefore, when working, the substrate to be packaged is placed in backshaped frame 11, then the limiting mechanism in horizontal groove 13 or vertical groove 14 is used to limit the substrate placed in backshaped frame 11, while placing plate 1 is adsorbed on workbench surface by suction cup 12, placing plate 1 only needs to be relatively stable, not to be absolutely stable environment, so the setting of suction cup 12 can improve the working condition, and the setting of suction cup 12 also facilitates adjusting the position on workbench surface according to different workers.
[0024] The limiting mechanism comprises a first threaded rod 21; the first threaded rod 21 is threadedly connected in a first threaded groove 2; a limiting bolt 22 is threadedly connected on the first threaded rod 21; a limiting plate 24 is arranged on the first threaded rod 21; a first through hole 23 is formed on the limiting plate 24, and the first threaded rod 21 penetrates through the first through hole 23; the limiting plate 24 is installed between the limiting bolt 22 and the top end of the first threaded rod 21 through the first through hole 23; a second threaded rod 25 is threadedly connected on the end of the limiting plate 24, and an arc-shaped block 26 is rotatably connected at the bottom end of the second threaded rod 25; the limiting plate 24 is positioned by a positioning unit; during work, because the substrate has irregular bodies or the basic surface has electronic devices, etc., when packaging and limiting, the substrate position needs to be limited, a plurality of first threaded grooves 2 are arranged in the vertical groove 14 and the horizontal groove 13, one limiting mechanism or multiple limiting mechanisms can be installed according to the actual situation, and when not in use, the limiting mechanism can be integrally disassembled and stored; when the limiting mechanism is installed, the limiting plate 24 is first installed between the first threaded rod 21 and the limiting bolt 22 through the first through hole 23, then the first threaded rod 21 is threadedly connected in the first threaded groove 2, the installation height of the limiting plate 24 is adjusted, then the position of the limiting plate 24 is adjusted, the arc-shaped block 26 on the limiting plate 24 is located above the basic limiting position, the second threaded rod 25 is rotated, the arc-shaped block 26 is pressed to position the substrate, and the fixing operation is completed; when disassembling or adjusting the position, the first threaded rod 21 is directly rotated, and the limiting mechanism can be taken out for disassembly or position adjustment.
[0025] The positioning unit comprises positioning holes 27; a group of positioning holes 27 are formed in the vertical groove 14 and the horizontal groove 13, and the group of positioning holes 27 are annularly distributed around the first threaded groove 2; the limiting plate 24 penetrates and slides with a positioning pin 28; during work, after the limiting plate 24 is adjusted to the required position, the limiting plate 24 is penetrated by the positioning pin 28, and then is clamped into the positioning hole 27, so that the limiting plate 24 is fixed and positioned as a whole, and the basic stability is ensured.
[0026] First cavities 3 are formed in the four corners at the bottom end of the placing plate 1; a communication hole 31 is formed at the bottom end of the first cavity 3, and the communication hole 31 and the suction disc 12 are in communication with each other; a sealing piston block 32 is sealingly and slidably connected in the first cavity 3; the sealing piston block 32 is fixed to the top end of the first cavity 3 through a spring; the sealing piston block 32 is moved through a pulling member; during work, the suction disc 12 is first preliminarily adsorbed on the placing table top, then the sealing piston block 32 is pulled upward through the pulling member, air in the suction disc 12 is completely sucked into the first cavity 3, the suction force of the suction disc 12 is increased, and at the later stage, when the fixing of the placing plate 1 needs to be released, the sealing piston block 32 is pushed downward, and air is partially introduced into the suction disc 12, so that the suction disc 12 is conveniently disassembled.
[0027] The pulling member comprises a first groove 33; the both sides of the placing plate 1 are provided with the first groove 33, and the first groove 33 is in position correspondence with the first cavity 3, and the first groove 33 is above the first cavity 3; a pair of the first grooves 33 are slidably connected with a U-shaped plate 34; the U-shaped plate 34 is connected with the sealing piston block 32 through the pulling rope 35 and the plate body extending into the first groove 33; the U-shaped plate 34 is limited by the clamping unit; during operation, the placing plate 1 is first adsorbed on the workbench by the suction cup 12, then the U-shaped plate 34 is pulled out of the first groove 33 by hand, then the sealing piston block 32 is moved upward through the pulling rope 35, and after the U-shaped plate 34 cannot be pulled, the clamping unit is used for limiting operation, and the placing of the placing plate 1 is completed, wherein the pulling rope 35 can be guided by the guide wheel, and the prior art is not described and drawn.
[0028] The clamping unit comprises a second groove 36; a pair of symmetrically distributed second grooves 36 are formed on the both sides of the placing plate 1; a sliding plate 37 is slidably connected in the second groove 36, and the side wall of the sliding plate 37 is fixed to the side wall of the second groove 36 by a spring; a clamping groove 39 is formed in the side wall of the plate body of the U-shaped plate 34 extending into the first groove 33; a clamping block 38 is fixed to the sliding plate 37, and the clamping block 38 extends into the first groove 33; a first inclined surface 391 is formed in the side wall of the clamping block 38; during operation, when the U-shaped plate 34 is pulled out, the clamping block 38 can be clamped into the clamping groove 39 by the spring force of the sliding plate 37, and the operation is facilitated, and when the position of the placing plate 1 needs to be adjusted, the sliding plate 37 is pushed to make the clamping block 38 disengage from the clamping groove 39, and then the U-shaped plate 34 is limited, and then the suction force of the suction cup 12 is reduced by moving the sealing piston block 32 downward.
[0029] Working principle: First, the substrate to be packaged is placed in the U-shaped frame 11. Then, the substrate placed in the U-shaped frame 11 is limited by the limiting mechanism in the horizontal groove 13 or vertical groove 14. At the same time, the placement plate 1 is adsorbed onto the worktable by the suction cup 12. The placement plate 1 only needs to be relatively stable, not in an absolutely stable environment. Therefore, the setting of the suction cup 12 can improve the working conditions. At the same time, the setting of the suction cup 12 can also make it easy to adjust its position on the worktable according to different workers. Because the substrate has irregular shape or electronic components on its surface, it is necessary to limit the substrate to a suitable position during packaging. The vertical groove 14 and the horizontal groove 13 are provided with multiple first threaded grooves 2, which can install one or more limiting mechanisms, depending on the actual situation. When not in use, the limiting mechanism can be removed. The body is disassembled for storage. During installation, the limiting mechanism is first installed between the first threaded rod 21 and the limiting bolt 22 through the first through hole 23. Then, the first threaded rod 21 is threaded into the first threaded groove 2. The installation height of the limiting plate 24 is adjusted, and then the position of the limiting plate 24 is adjusted so that the arc-shaped block 26 on the limiting plate 24 is above the basic limiting position. The second threaded rod 25 is rotated so that the arc-shaped block 26 presses down on the positioning base plate to complete the fixing operation. When disassembling or adjusting the position, the limiting mechanism can be removed by directly rotating the first threaded rod 21. After the limiting plate 24 is adjusted to the required position, the positioning pin 28 passes through the limiting plate 24 and is then inserted into the positioning hole 27 to limit and fix the entire limiting plate 24 to ensure basic stability.
[0030] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0031] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.
[0032] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A packaging structure of a PCB substrate, characterized by, The utility model provides a kind of placing plate, including placing plate (1);The top of the placing plate (1) is fixedly connected with backshaped frame (11);The bottom of the placing plate (1) is fixedly connected with suction cup (12) at four corners;A pair of horizontal grooves (13) are opened in the placing plate (1) and symmetrically distributed about backshaped frame (11);A pair of vertical grooves (14) are opened in the placing plate (1) and symmetrically distributed about backshaped frame (11);A plurality of first threaded grooves (2) are opened in the horizontal groove (13) and vertical groove (14);Limiting mechanism is installed in the vertical groove (14) and horizontal groove (13) by first threaded groove (2).
2. The packaging structure of a PCB substrate according to claim 1, wherein, The limiting mechanism includes first threaded rod (21);The first threaded rod (21) is threadedly connected in first threaded groove (2);Limiting bolt (22) is threadedly connected on the first threaded rod (21);Limiting plate (24) is provided on the first threaded rod (21);First through-hole (23) is opened in the limiting plate (24), and first threaded rod (21) penetrates first through-hole (23);The limiting plate (24) is installed between limiting bolt (22) and the top of first threaded rod (21) by first through-hole (23);Second threaded rod (25) is threadedly connected on the end of limiting plate (24), and arc block (26) is rotatably connected on the bottom of second threaded rod (25);The limiting plate (24) is positioned by positioning unit.
3. The packaging structure of a PCB substrate according to claim 2, wherein, The positioning unit includes positioning hole (27);A group of positioning holes (27) are opened in the vertical groove (14) and horizontal groove (13), and a group of positioning holes (27) are annularly distributed around first threaded groove (2);Positioning pin (28) is slidably penetrated in the limiting plate (24).
4. The packaging structure of a PCB substrate according to claim 3, wherein, First cavity (3) is opened in the bottom of the placing plate (1) four corners;Communication hole (31) is opened in the bottom of the first cavity (3), and communication hole (31) and suction cup (12) are interconnected;Sealing piston block (32) is sealingly and slidably connected in the first cavity (3);The sealing piston block (32) is fixedly connected on the top of first cavity (3) by spring;The sealing piston block (32) moves by pulling member.
5. The packaging structure of a PCB substrate according to claim 4, wherein, The pulling member includes first recess (33);First recess (33) is opened on the sidewall of the placing plate (1) both sides, and first recess (33) and first cavity (3) are position corresponding, and first recess (33) is above first cavity (3);U-shaped plate (34) is slidably connected between a pair of first recess (33);The plate body of the U-shaped plate (34) is inserted into first recess (33) and is interconnected with sealing piston block (32) by pull rope (35);The U-shaped plate (34) is limited by clamping unit.
6. The packaging structure of a PCB substrate according to claim 5, wherein, The clamping unit comprises a second groove (36); a pair of symmetrically distributed second grooves (36) are formed on the side walls of both sides of the placing plate (1); a sliding plate (37) is slidably connected in the second groove (36), and the side wall of the sliding plate (37) is fixed to the side wall of the second groove (36) through a spring; a clamping groove (39) is formed in the side wall of the plate body of the U-shaped plate (34) extending into the first groove (33); a clamping block (38) is fixed to the sliding plate (37), and the clamping block (38) extends into the first groove (33) through penetration; and a first inclined surface (391) is formed in the side wall of the clamping block (38).