Forming mold for konjak strip processing

Abstract

The utility model discloses a forming die for konjak strip processing, which comprises a processing rack, the inner side of the processing rack is connected with a moving plate in a sliding manner, the lower end of the moving plate is fixedly connected with an upper die main body, a lower die main body is arranged below the upper die main body, the lower end of the lower die main body is fixedly connected with a cold water tank, and the cold water tank is connected with an upper die main body. According to the forming mold for processing the konjak strips, konjak pulp is shunted through the shunting grooves formed in the tapping heads, the konjak pulp can be conveniently and uniformly injected into inner cavities of the two mold grooves, the forming mold is convenient to use, the forming efficiency is improved, and the production cost is reduced. The output end of a driving motor drives a lead screw to rotate, at the moment, through cooperation of a guide rail and a guide groove, the moving plate can conveniently drive the upper mold body to move downwards, at the moment, two extrusion blocks are inserted into the corresponding mold grooves respectively, and then konjak pulp is extruded.

Description

Technical Field

[0001] This utility model relates to the field of konjac strip processing, and in particular to a molding die for konjac strip processing. Background Technology

[0002] Konjac is rich in konjac glucomannan, a unique component that gives it broad application prospects in the food and health product industries. Konjac strips, as a common form of konjac product, occupy a certain share in the snack and health food market due to their unique taste, low calories, and rich dietary fiber. With the continuous growth of consumer demand for health food, the market demand for konjac strips has shown a continuous upward trend. This has prompted konjac processing enterprises to continuously seek more efficient and higher-quality production processes and equipment to meet the needs of market competition.

[0003] In traditional konjac strip forming processes, konjac slurry is injected into a mold and solidifies primarily through natural cooling. This natural cooling method has several drawbacks. First, the natural cooling process is extremely slow, typically requiring several hours or even longer, which significantly limits production efficiency and cannot adapt to the fast pace of large-scale industrial production. Second, after the konjac slurry solidifies into konjac strips in the mold, the slurry adheres tightly to the inner wall of the mold during solidification. Furthermore, the inherent viscosity and elasticity of konjac create significant adhesion and friction between the strips and the mold. This often results in breakage, damage, and deformation of the konjac strips during demolding. This not only directly leads to product appearance defects and reduces the product's pass rate, but also causes a large number of originally qualified konjac strips to become substandard or scrap due to demolding damage, increasing raw material waste in production costs. To address these issues, we propose a forming mold for konjac strip processing. Utility Model Content

[0004] The main purpose of this utility model is to provide a molding die for processing konjac strips, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A forming mold for processing konjac strips includes a processing frame, a movable plate slidably connected to the inner side of the processing frame, an upper mold body fixedly connected to the lower end of the movable plate, a lower mold body disposed below the upper mold body, a cold water tank fixedly connected to the lower end of the lower mold body, the cold water tank being fixedly connected to the processing frame, and a cold water flow channel disposed inside the lower mold body.

[0007] Preferably, the upper end of the lower mold body has two mold slots, and the bottom of the inner wall of each of the two mold slots is provided with multiple ejection components. The lower end of the upper mold body is fixedly connected to two extrusion blocks corresponding to the two mold slots. The front end of each mold slot is fixedly connected to a tap, and the front end of the tap is fixedly connected to a feed pipe. The feed pipe is fixedly connected to the processing frame.

[0008] Preferably, the ejection assembly includes a telescopic column, the lower end of which is fixedly connected to the bottom of the inner wall of the mold groove, a spring is sleeved on the outer side of the telescopic column, the lower end of which is fixedly connected to the bottom of the inner wall of the mold groove, and a placement plate is fixedly connected to the upper ends of the telescopic column and the spring, and the placement plate is slidably connected to the inner wall of the mold groove.

[0009] Preferably, the tap joint has a flow divider groove inside, the front end of the flow divider groove is connected to the inner cavity of the feed pipe, and the two rear ends of the flow divider groove are connected to the corresponding mold grooves.

[0010] Preferably, a drive motor is provided at the upper end of the processing frame, and a mounting base is fixedly connected to the outer side of the drive motor. The drive motor is fixedly mounted on the upper end of the processing frame through the mounting base. A lead screw is fixedly connected to the output end of the drive motor, and a rotating seat is rotatably connected to the outer side of the lower end of the lead screw. The rotating seat is fixedly connected to the upper end of the cold water tank, and the movable plate is threadedly connected to the outer side of the lead screw.

[0011] Preferably, guide rails are fixedly connected to both the front and rear ends of the movable plate, and guide grooves corresponding to the two guide rails are opened on the inner side of the processing frame. The guide rails are slidably connected to the processing frame through the guide grooves.

[0012] Preferably, a water inlet pipe is fixedly connected to one side of the lower mold body, the inner cavity of the water inlet pipe is connected to the cold water flow channel, and a water pump is fixedly connected to the other end of the water inlet pipe. The water pump is fixedly installed in the inner cavity of the cold water tank. A water outlet pipe is fixedly connected to the other side of the lower mold body, the inner cavity of the water outlet pipe is connected to the cold water flow channel, and the other end of the water outlet pipe is located in the inner cavity of the cold water tank.

[0013] Compared with the prior art, this utility model has the following advantages: The forming mold for konjac strip processing uses a diversion groove in the connector to divert the konjac slurry, allowing it to be evenly injected into the inner cavities of the two mold slots. The output of the drive motor rotates the lead screw, and with the cooperation of the guide rail and guide groove, the moving plate moves the upper mold body downwards. Two extrusion blocks are then inserted into the corresponding mold slots to extrude the konjac slurry. A water pump is then activated, and through the inlet pipe, cold water from the cold water tank is easily injected into the cold water channel. Heat exchange removes the heat from the konjac slurry, further cooling it and forming konjac strips. The elastic cooperation of the telescopic column and spring allows the placement plate to easily eject the konjac strips, making it convenient for workers to remove the formed strips. The overall effect is better than traditional methods. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of a molding die for processing konjac strips according to this utility model;

[0015] Figure 2 This is a cross-sectional view of the overall structure of a molding die for processing konjac strips according to this utility model;

[0016] Figure 3 This is a partial structural diagram of a molding die for processing konjac strips according to the present invention;

[0017] Figure 4 This is a partial structural cross-sectional view of a molding die for processing konjac strips according to this utility model;

[0018] Figure 5 This is a partial exploded structural diagram of a molding die for processing konjac strips according to the present invention;

[0019] Figure 6 This is an enlarged structural diagram of point A of the forming mold for processing konjac strips according to this utility model.

[0020] In the diagram: 1. Processing frame; 2. Moving plate; 3. Mounting base; 4. Drive motor; 5. Lead screw; 6. Rotating base; 7. Upper mold body; 8. Extrusion block; 9. Lower mold body; 10. Mold groove; 11. Connector; 12. Feed pipe; 13. Diverter; 14. Cold water channel; 15. Water pump; 16. Inlet pipe; 17. Outlet pipe; 18. Cold water tank; 19. Telescopic column; 20. Spring; 21. Placement plate; 22. Guide rail; 23. Guide groove. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] like Figure 1-6 As shown, a molding die for processing konjac strips includes a processing frame 1. A movable plate 2 is slidably connected to the inner side of the processing frame 1. An upper mold body 7 is fixedly connected to the lower end of the movable plate 2. A lower mold body 9 is arranged below the upper mold body 7. A cold water tank 18 is fixedly connected to the lower end of the lower mold body 9. The cold water tank 18 is fixedly connected to the processing frame 1. A cold water flow channel 14 is arranged inside the lower mold body 9.

[0023] In this embodiment, the upper end of the lower mold body 9 has two mold slots 10, and the bottom of the inner wall of each mold slot 10 is provided with multiple ejection components. The lower end of the upper mold body 7 is fixedly connected to two extrusion blocks 8 corresponding to the two mold slots 10. The front end of the mold slot 10 is fixedly connected to a connector 11, and the front end of the connector 11 is fixedly connected to a feed pipe 12. The feed pipe 12 is fixedly connected to the processing frame 1.

[0024] Specifically, the konjac paste can be injected into the inner cavity of the connector 11 through the feed pipe 12, which can then be conveniently and evenly injected into the inner cavities of the two mold slots 10. The upper mold body 7 is then moved downward by the moving plate 2, and the two extrusion blocks 8 are inserted into the corresponding mold slots 10 respectively, thereby extruding and molding the konjac paste.

[0025] In this embodiment, the ejection assembly includes a telescopic column 19. The lower end of the telescopic column 19 is fixedly connected to the bottom of the inner wall of the mold groove 10. A spring 20 is sleeved on the outer side of the telescopic column 19. The lower end of the spring 20 is fixedly connected to the bottom of the inner wall of the mold groove 10. The upper ends of the telescopic column 19 and the spring 20 are fixedly connected to a placement plate 21. The placement plate 21 is slidably connected to the inner wall of the mold groove 10. A diversion groove 13 is opened inside the connector 11. The front end of the diversion groove 13 is connected to the inner cavity of the feed pipe 12. Both rear ends of the diversion groove 13 are connected to the corresponding mold grooves 10.

[0026] Specifically, the design of the diversion channel 13 allows for easy diversion of the paste-like konjac slurry, which is then evenly injected into the inner cavities of the two mold slots 10. Through the elastic cooperation of the telescopic column 19 and the spring 20, the placement plate 21 can be easily lifted upwards, thereby ejecting the cooled and formed konjac strips, making it convenient for workers to remove the formed konjac strips. It should be noted that the height of the placement plate 21 is always lower than the height of the diversion channel 13.

[0027] In this embodiment, a drive motor 4 is provided at the upper end of the processing frame 1. A mounting base 3 is fixedly connected to the outer side of the drive motor 4. The drive motor 4 is fixedly installed at the upper end of the processing frame 1 through the mounting base 3. A lead screw 5 is fixedly connected to the output end of the drive motor 4. A rotating seat 6 is rotatably connected to the outer side of the lower end of the lead screw 5. The rotating seat 6 is fixedly connected to the upper end of the cold water tank 18. A movable plate 2 is threadedly connected to the outer side of the lead screw 5. Guide rails 22 are fixedly connected to both the front and rear ends of the movable plate 2. A guide groove 23 corresponding to the two guide rails 22 is opened on the inner side of the processing frame 1. The guide rails 22 are slidably connected to the processing frame 1 through the guide grooves 23.

[0028] Specifically, by starting the drive motor 4, the output end of the drive motor 4 will drive the lead screw 5 to rotate. At this time, with the cooperation of the guide rail 22 and the guide groove 23, the moving plate 2 can easily drive the upper mold body 7 to move downward. Then, by inserting the two extrusion blocks 8 into the corresponding mold grooves 10, the konjac paste is extruded.

[0029] In this embodiment, a water inlet pipe 16 is fixedly connected to one side of the lower mold body 9. The inner cavity of the water inlet pipe 16 is connected to the cold water flow channel 14. A water pump 15 is fixedly connected to the other end of the water inlet pipe 16. The water pump 15 is fixedly installed in the inner cavity of the cold water tank 18. A water outlet pipe 17 is fixedly connected to the other side of the lower mold body 9. The inner cavity of the water outlet pipe 17 is connected to the cold water flow channel 14. The other end of the water outlet pipe 17 is located in the inner cavity of the cold water tank 18.

[0030] Specifically, after starting the water pump 15, the cold water in the cold water tank 18 can be easily injected into the cold water flow channel 14 through the water inlet pipe 16, and then discharged back into the cold water tank 18 through the water outlet pipe 17 for cooling, realizing water circulation. At this time, the heat of the konjac slurry can be removed through the principle of heat exchange, further cooling the konjac slurry and realizing the cooling of the konjac slurry into konjac strips. It should be noted that the cold water tank 18 is equipped with a continuous cooling component, which can keep the water in the cold water tank 18 in a cold water state.

[0031] It should be noted that this utility model is a molding die for processing konjac strips. The user injects the paste-like konjac slurry into the inner cavity of the connector 11 through the feed pipe 12. At this time, the konjac slurry is divided by the diversion groove 13 opened in the connector 11, which can conveniently and evenly inject the konjac slurry into the inner cavities of the two mold slots 10. Then, the drive motor 4 is started, and the output end of the drive motor 4 drives the lead screw 5 to rotate. At this time, through the cooperation of the guide rail 22 and the guide groove 23, the moving plate 2 can easily move the upper mold body 7 downward. Then, the two extrusion blocks 8 are inserted into the corresponding mold slots 10 respectively, thereby realizing the processing of konjac strips. The konjac slurry is squeezed, and at this time, the water pump 15 is started. With the cooperation of the water inlet pipe 16, the cold water in the cold water tank 18 can be easily injected into the cold water flow channel 14. Through the principle of heat exchange, the heat of the konjac slurry can be removed, and the konjac slurry is further cooled to cool the konjac slurry into konjac strips. At this time, the drive motor 4 is started in reverse, which can make the upper mold body 7 move upward, releasing the squeezing of the konjac strips. At this time, through the elastic cooperation of the telescopic column 19 and the spring 20, the placement plate 21 can easily push out the konjac strips, so that the workers can easily take away the formed konjac strips, which is quite practical.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A forming die for processing of konjac noodles, comprising a processing frame (1), characterized in that: The inner side of the processing rack (1) is slidably connected with a moving plate (2), the lower end of the moving plate (2) is fixedly connected with an upper die body (7), the lower side of the upper die body (7) is provided with a lower die body (9), the lower end of the lower die body (9) is fixedly connected with a cold water tank (18), the cold water tank (18) is fixedly connected with the processing rack (1), and the inside of the lower die body (9) is provided with a cold water flow groove (14).

2. The forming die for processing of a konjac strip according to claim 1, characterized in that: The upper end of the lower die body (9) is provided with two die grooves (10), the inner wall bottom end of the two die grooves (10) is provided with a plurality of ejection assemblies, the lower end of the upper die body (7) is fixedly connected with two extrusion blocks (8) corresponding to the two die grooves (10), the front end of the die groove (10) is fixedly connected with a tap (11), the front end of the tap (11) is fixedly connected with a feeding pipe (12), and the feeding pipe (12) is fixedly connected with the processing rack (1).

3. The forming die for processing of a konjac strip according to claim 2, characterized in that: The ejection assembly comprises a telescopic column (19), the lower end of the telescopic column (19) is fixedly connected with the inner wall bottom end of the die groove (10), the outer side of the telescopic column (19) is sleeved with a spring (20), the lower end of the spring (20) is fixedly connected with the inner wall bottom end of the die groove (10), and the upper ends of the telescopic column (19) and the spring (20) are fixedly connected with a placing plate (21).

4. The forming die for processing of a konjac strip according to claim 3, characterized in that: The inside of the tap (11) is provided with a flow groove (13), the front end of the flow groove (13) is communicated with the inner cavity of the feeding pipe (12), and the two rear ends of the flow groove (13) are communicated with the corresponding die grooves (10).

5. The forming die for processing of a konjac strip according to claim 1, characterized in that: The upper end of the processing rack (1) is provided with a driving motor (4), the outer side of the driving motor (4) is fixedly connected with a mounting seat (3), the driving motor (4) is fixedly installed on the upper end of the processing rack (1) through the mounting seat (3), the output end of the driving motor (4) is fixedly connected with a lead screw (5), the lower end of the lead screw (5) is rotatably connected with a rotating seat (6), the rotating seat (6) is fixedly connected with the upper end of the cold water tank (18), and the moving plate (2) is threadedly connected on the outer side of the lead screw (5).

6. The forming die for processing of a konjac strip according to claim 5, characterized in that: The front and rear ends of the moving plate (2) are fixedly connected with guide rails (22), the inner side of the processing rack (1) is provided with guide grooves (23) corresponding to the two guide rails (22), and the guide rails (22) are slidably connected with the processing rack (1) through the guide grooves (23).

7. The forming die for processing of a konjac strip according to claim 1, characterized in that: One side of the lower die body (9) is fixedly connected with a water inlet pipe (16), the inner cavity of the water inlet pipe (16) is communicated with the cold water flow groove (14), the other end of the water inlet pipe (16) is fixedly connected with a water pump (15), the water pump (15) is fixedly installed in the inner cavity of the cold water tank (18), the other side of the lower die body (9) is fixedly connected with a water outlet pipe (17), the inner cavity of the water outlet pipe (17) is communicated with the cold water flow groove (14), and the other end of the water outlet pipe (17) is arranged in the inner cavity of the cold water tank (18).

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