Juice neutralizing curved sieve
By designing a neutralizing juice sieve, using a DN350 flared juice outlet pipe and a 30° inclined structure, the problems of insufficient juice output and safety risks have been solved, achieving more efficient juice extraction and improved safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-31
AI Technical Summary
The current sugar production process uses sieves that do not produce enough juice and pose a risk of burns.
A neutralizing juice sieve was designed, including a primary sieve and a secondary sieve. It adopts a DN350 flared juice outlet pipe and sets the juice outlet pipe with a 30° slope to increase the juice inlet volume. The flared connecting pipe accelerates the clear juice output.
It increases juice yield, reduces safety risks, and enables a faster juice extraction process.
Smart Images
Figure CN224056883U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of sugar making, and particularly relates to a neutralization juice koji screen. BACKGROUND
[0002] The existing koji screen used in sugar making production has the problems of insufficient juice output and safety risk of scalding. SUMMARY
[0003] The application aims to provide a neutralization juice koji screen to solve the problems in the prior art.
[0004] To achieve the above-mentioned purpose, the application provides a neutralization juice koji screen, which comprises a primary koji screen, a secondary koji screen, a sugar juice input pipe, a first juice outlet pipe, a second juice outlet pipe, a first clear juice collection tank, a second clear juice collection tank, a horn-shaped connecting pipe and a clear juice output pipe.
[0005] The primary koji screen comprises a first koji screen surface and a first sugar juice overflow platform, the first sugar juice overflow platform is connected with the right end of the first koji screen surface, the right end of the first sugar juice overflow platform is provided with the first juice outlet pipe, the first juice outlet pipe is parallel to the length direction of the first sugar juice overflow platform, the side of the first juice outlet pipe close to the first sugar juice overflow platform is provided with a long strip-shaped outlet extending along the length direction, the end of the first juice outlet pipe away from the first sugar juice overflow platform is communicated with the sugar juice input pipe, the lower end of the first koji screen surface is provided with the first clear juice collection tank, the bottom of the first clear juice collection tank is provided with an opening, the horn-shaped connecting pipe is arranged at the opening, the large opening end of the horn-shaped connecting pipe is communicated with the first clear juice collection tank, and the small opening end of the horn-shaped connecting pipe is communicated with one end of the clear juice output pipe.
[0006] The secondary koji screen comprises a second koji screen surface and a second sugar juice overflow platform, the second sugar juice overflow platform is connected with the right end of the second koji screen surface, the right end of the second sugar juice overflow platform is provided with the second juice outlet pipe, the second juice outlet pipe is parallel to the length direction of the second sugar juice overflow platform, the side of the second juice outlet pipe close to the second sugar juice overflow platform is provided with a long strip-shaped outlet extending along the length direction, and the end of the second juice outlet pipe away from the second sugar juice overflow platform is communicated with the other end of the clear juice output pipe.
[0007] The clear juice output pipe is divided into two segments communicated with each other, one segment vertically arranged and communicated with the horn-shaped connecting pipe, and the other segment downwardly extending at an angle of 30 degrees with the horizontal plane.
[0008] Optionally, the neutralization juice koji screen further comprises a first impurity discharge inlet, a first impurity discharge groove and a first impurity discharge outlet.
[0009] The first impurity discharge inlet is arranged at the left end of the first curved sieve face, and the first impurity discharge inlet is not higher than the left end of the first curved sieve face.
[0010] Optionally, further comprising:
[0011] The first impurity collection tank is arranged below the first impurity discharge outlet.
[0012] Optionally, further comprising: a second impurity discharge inlet, a second impurity discharge groove, and a second impurity discharge outlet, wherein,
[0013] The second impurity discharge inlet is arranged at the left end of the second curved sieve face, and the second impurity discharge inlet is not higher than the left end of the second curved sieve face.
[0014] Optionally, further comprising:
[0015] The second impurity collection tank is arranged below the second impurity discharge outlet.
[0016] Optionally, both sides of the first curved sieve face, the first sugar juice overflow platform, the second curved sieve face, and the second sugar juice overflow platform are provided with baffles.
[0017] Optionally, the first curved sieve face and the second curved sieve face are each provided with a plurality of uniformly arranged sieve holes.
[0018] Optionally, the sugar juice input pipe and the clear juice output pipe are each provided with a valve.
[0019] The embodiments of the present application have the following advantages:
[0020] Compared with the prior art, the neutralization juice sieve provided by the above technical solution increases the juice input amount of the outlet by changing the first-stage juice sieve outlet pipe into a DN350 horn, and increases the juice outlet pipe to a 30° slope, thereby accelerating the clear juice discharge and reducing the safety risk. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only exemplary, and for those skilled in the art, other drawings can be derived from the provided drawings without creative labor.
[0022] Fig. 1 A structure diagram of a neutralized juice and koji screen provided for at least one embodiment of the present application;
[0023] Fig. 2 A structure diagram of a first-stage koji screen of a neutralized juice and koji screen provided for at least one embodiment of the present application;
[0024] Fig. 3 A structure diagram of a clear juice output pipe of a neutralized juice and koji screen provided for at least one embodiment of the present application.
[0025] BRIEF DESCRIPTION OF DRAWINGS
[0026] 1 first-stage koji screen, 2 second-stage koji screen, 3 sugar juice input pipe, 4 first juice output pipe, 5 second juice output pipe, 6 first clear juice collection tank, 7 second clear juice collection tank, 8 horn-type connecting pipe, 9 clear juice output pipe, 10 first koji screen surface, 11 second koji screen surface, 12 first sugar juice overflow platform, 13 second sugar juice overflow platform, 14 first impurity discharge inlet, 15 first impurity discharge groove, 16 first impurity discharge outlet, 17 first impurity collection tank, 18 second impurity discharge inlet, 19 second impurity discharge groove, 20 second impurity discharge outlet, 21 second impurity collection tank DETAILED DESCRIPTION
[0027] The embodiments of the present application will be described herein below with reference to specific embodiments. It will be apparent to those skilled in the art that other advantages and benefits of the present application can be easily derived from the contents disclosed in the present specification. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making any creative efforts are within the scope of protection of the present application.
[0028] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance. Unless otherwise expressly specified and limited, the terms "provide", "mount", "connect", "connect" should be broadly understood, for example, can be fixedly connected, can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0029] In addition, the technical features involved in the different embodiments of the present application described below can be combined with each other as long as there is no conflict between them.
[0030] The embodiment of the present application provides a neutralization of koji sieve, referring to Figs. 1 to 3 , comprising:
[0031] The first koji sieve 1, the second koji sieve 2, the sugar juice input pipe 3, the first juice outlet pipe 4, the second juice outlet pipe 5, the first clear juice collection tank 6, the second clear juice collection tank 7, the horn type connecting pipe 8, the clear juice output pipe 9, wherein,
[0032] The first koji sieve 1 includes a first koji sieve surface 10, a first sugar juice overflow platform 12, the first sugar juice overflow platform 12 is connected with the right end of the first koji sieve surface 10, the right end of the first sugar juice overflow platform 12 is provided with the first juice outlet pipe 4, the first juice outlet pipe 4 is parallel to the length direction of the first sugar juice overflow platform 12, the side of the first juice outlet pipe 4 close to the first sugar juice overflow platform 12 is provided with a long strip-shaped outlet extending along the length direction, the end of the first juice outlet pipe 4 away from the first sugar juice overflow platform 12 is communicated with the sugar juice input pipe 3, the lower end of the first koji sieve surface 10 is provided with the first clear juice collection tank 6, the bottom of the first clear juice collection tank 6 is provided with an opening, the horn type connecting pipe 8 is arranged at the opening, the large mouth end of the horn type connecting pipe 8 is communicated with the first clear juice collection tank 6, and the small mouth end of the horn type connecting pipe 8 is communicated with one end of the clear juice output pipe 9;
[0033] The secondary curved screen 2 comprises a second curved screen surface 11, a second juice overflow platform 13 connected with the right end of the second curved screen surface 11, and a second juice outlet pipe 5 arranged at the right end of the second juice overflow platform 13, wherein the second juice outlet pipe 5 is parallel to the length direction of the second juice overflow platform 13, and the second juice outlet pipe 5 is provided with a long strip-shaped outlet extending along the length direction at the side close to the second juice overflow platform 13, and the other end of the second juice outlet pipe 5 away from the second juice overflow platform 13 is communicated with the other end of the clear juice outlet pipe 9.
[0034] The clear juice outlet pipe 9 is divided into two segments in communication, one of which is arranged vertically and communicated with the trumpet-shaped connecting pipe 8, and the other of which is downwardly extended at an angle of 30 degrees with the horizontal plane.
[0035] In some embodiments, the first impurity discharge inlet 14, the first impurity discharge groove 15, and the first impurity discharge outlet 16 are further included, wherein
[0036] The first impurity discharge inlet 14 is arranged at the left end of the first curved screen surface 10, and the first impurity discharge inlet 14 is not higher than the left end of the first curved screen surface 10, the first impurity discharge groove 15 is arranged below the first impurity discharge inlet 14, and the first impurity discharge outlet 16 is arranged at the side away from the first curved screen surface 10 at the lower end of the first impurity discharge groove 15.
[0037] In some embodiments, the first impurity collection box 17 is further included.
[0038] The first impurity collection box 17 is arranged below the first impurity discharge outlet 16.
[0039] In some embodiments, the second impurity discharge inlet 18, the second impurity discharge groove 19, and the second impurity discharge outlet 20 are further included, wherein
[0040] The second impurity discharge inlet 18 is arranged at the left end of the second curved screen surface 11, and the second impurity discharge inlet 18 is not higher than the left end of the second curved screen surface 11, the second impurity discharge groove 19 is arranged below the second impurity discharge inlet 18, and the second impurity discharge outlet 20 is arranged at the side away from the second curved screen surface 11 at the lower end of the second impurity discharge groove 19.
[0041] In some embodiments, the second impurity collection box 21 is further included.
[0042] The second impurity collection box 21 is arranged below the second impurity discharge outlet 20.
[0043] In some embodiments, the first curved screen surface 10, the first juice overflow platform 12, the second curved screen surface 11, and the second juice overflow platform 13 are each provided with a baffle at both sides.
[0044] In some embodiments, the first curved sieve surface 10 and the second curved sieve surface 11 are both provided with a plurality of uniformly arranged sieve holes.
[0045] In some embodiments, the sugar juice input pipe 3 and the clear juice output pipe 9 are both provided with valves.
[0046] Working principle:
[0047] The sugar juice flows into the first juice outlet pipe 4 from the sugar juice input pipe 3, then flows into the first sugar juice overflow platform 12 from the first juice outlet pipe 4, and then flows onto the first curved sieve surface 10 from the first sugar juice overflow platform 12. The clear juice obtained by filtering through the first curved sieve surface 10 flows into the first clear juice collection tank 6 below, and then flows into the second juice outlet pipe 5 from the trumpet-shaped connecting pipe 8 and the clear juice output pipe 9 below the first clear juice collection tank 6. The clear juice obtained by filtering through the second curved sieve surface 11 from the second sugar juice overflow platform 13 flows into the second clear juice collection tank 7 below. The first impurity discharge inlet 14 and the second impurity discharge inlet 18 are respectively used to collect the residual syrup and impurities and foam on the first curved sieve surface 10 and the second curved sieve surface 11.
[0048] Compared with the prior art, by changing the first curved sieve juice outlet pipe to a DN350 trumpet mouth, increasing the outlet juice amount, and raising the juice outlet pipe to a 30° slope, the application speeds up the clear juice outlet and reduces the safety risk.
[0049] Note that all features disclosed in the specification, including any accompanying claims, abstract, and drawings, can be replaced by alternative features serving the same, equivalent or similar purpose unless otherwise expressly stated. Therefore, unless explicitly stated otherwise, each disclosed feature is only one example of an equivalent or similar feature set. Where used, further, preferably, further and more preferably are simple beginnings of another embodiment described on the basis of the preceding embodiment, the further, preferably, further or more preferably trailing content being combined with the preceding embodiment as a complete configuration of another embodiment. The combination of several further, preferably, further or more preferably settings trailing the same embodiment can form another embodiment.
[0050] In the implementation of functions and steps, the corresponding functions and steps in each embodiment can also occur in a different order from that shown. For example, two consecutive functions and steps can actually be executed or implemented substantially in parallel, and they can sometimes be executed or implemented in reverse order, depending on the functions involved.
[0051] Although the present application has been described in detail with general description and specific embodiments above, it is obvious to those skilled in the art that some modifications or improvements can be made on the basis of the present application. Therefore, these modifications or improvements made on the basis of not deviating from the spirit of the present application, all belong to the scope of the present application claimed.
Claims
1. A neutralizing juice screen characterized by, It comprises: Primary curved sieve, secondary curved sieve, sugar juice input pipe, first juice outlet pipe, second juice outlet pipe, first clear juice collection box, second clear juice collection box, horn-shaped connecting pipe, clear juice output pipe, wherein, The primary curved sieve comprises a first curved sieve surface, a first sugar juice overflow platform connected to the right end of the first curved sieve surface, and a first juice outlet pipe arranged at the right end of the first sugar juice overflow platform. The first juice outlet pipe is parallel to the length direction of the first sugar juice overflow platform. The side of the first juice outlet pipe close to the first sugar juice overflow platform is provided with a long strip-shaped outlet extending along the length direction. The end of the first juice outlet pipe away from the first sugar juice overflow platform is in communication with the sugar juice input pipe. The lower end of the first curved sieve surface is provided with the first clear juice collection box. The bottom of the first clear juice collection box is provided with an opening. The horn-shaped connecting pipe is arranged at the opening. The large end of the horn-shaped connecting pipe is in communication with the first clear juice collection box. The small end of the horn-shaped connecting pipe is in communication with one end of the clear juice output pipe. The secondary curved sieve comprises a second curved sieve surface and a second sugar juice overflow platform connected to the right end of the second curved sieve surface. The right end of the second sugar juice overflow platform is provided with the second juice outlet pipe. The second juice outlet pipe is parallel to the length direction of the second sugar juice overflow platform. The side of the second juice outlet pipe close to the second sugar juice overflow platform is provided with a long strip-shaped outlet extending along the length direction. The end of the second juice outlet pipe away from the second sugar juice overflow platform is in communication with the other end of the clear juice output pipe. The clear juice output pipe is divided into two segments in communication. The segment in communication with the horn-shaped connecting pipe is arranged vertically. The segment in communication with the second juice outlet pipe extends downward at an angle of 30 degrees with the horizontal plane.
2. The neutralizing juice screen according to claim 1, wherein It further comprises: A first impurity discharge inlet, a first impurity discharge slot, and a first impurity discharge outlet, wherein, The first impurity discharge inlet is arranged at the left end of the first curved sieve surface and is not higher than the left end of the first curved sieve surface. The first impurity discharge slot is arranged below the first impurity discharge inlet. The first impurity discharge outlet is arranged at the lower end of the first impurity discharge slot away from the first curved sieve surface.
3. The neutralizing juice screen of claim 2, wherein, It further comprises: A first impurity collection box arranged below the first impurity discharge outlet.
4. The neutralizing juice screen of claim 1, wherein, It further comprises: A second impurity discharge inlet, a second impurity discharge slot, and a second impurity discharge outlet, wherein, The second impurity discharge inlet is arranged at the left end of the second curved sieve surface and is not higher than the left end of the second curved sieve surface. The second impurity discharge slot is arranged below the second impurity discharge inlet. The second impurity discharge outlet is arranged at the lower end of the second impurity discharge slot away from the second curved sieve surface.
5. The neutralizing juice screen of claim 4, wherein, It further comprises: A second impurity collection box arranged below the second impurity discharge outlet.
6. The neutralization juice sieve according to claim 1, wherein The first curved sieve surface, the first sugar juice overflow platform, the second curved sieve surface, and the second sugar juice overflow platform are each provided with a baffle on both sides.
7. The neutralization juice sieve according to claim 1, wherein The first curved sieve surface and the second curved sieve surface are each provided with a plurality of uniformly arranged sieve holes.
8. The neutralizing juice screen according to claim 1, wherein, valves are provided on the sugar juice inlet pipe and the clear juice outlet pipe.