Low-dust sulfur vulcanizing agent oil-filling stirring device

By combining double-layer sealing and negative pressure dust removal components, the problems of dust escape in sulfur vulcanizing agent mixing device and large space occupation and high energy consumption of external dust removal equipment are solved, realizing low dust operation and efficient mixing.

CN224057288UActive Publication Date: 2026-03-31东莞市福斯特橡塑科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Traditional sulfur vulcanizing agent mixing devices cause dust to escape during the oil filling and mixing process, polluting the environment and endangering health. In addition, the external dust removal equipment occupies a large space and consumes a lot of energy.

Method used

It adopts a double-layer sealing assembly and a negative pressure dust removal assembly, including a first sealing layer, a sealing cover, a flip-up arc-shaped cover and a negative pressure dust removal pipe. The double sealing blocks the dust escape path, and the shaft seal exhaust fan directly sucks up the suspended dust to achieve dust recycling.

Benefits of technology

It significantly reduces the risk of dust leakage, reduces environmental pollution, saves space and energy, simplifies the feeding process, and improves mixing uniformity and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a low-dust sulfur vulcanizing agent oil filling stirring device, which relates to the technical field of chemical machinery and comprises a stirring barrel, a top cover and a driving motor mounted at the top of the top cover, and a double-layer sealing component is arranged at a feed port of the stirring barrel; the double-layer sealing assembly comprises a first sealing layer, a sealing cover, a mounting plate, an overturning arc-shaped cover and a sealing strip, the first sealing layer is fixedly connected to the inner wall of the stirring barrel, and the sealing cover is mounted in a hole formed in the first sealing layer in a matched mode; a negative pressure dust removal assembly is arranged on the outer wall of the stirring barrel; according to the technical scheme provided by the utility model, dust is prevented from escaping through double sealing, and the risk of dust leakage is remarkably reduced through double protection. Meanwhile, the shaft seal exhaust fan directly sucks suspended dust in the feeding port area through the negative-pressure dust removal pipe, the dust circularly returns to the stirring barrel through a pipeline, external dust removal equipment is not needed, space is saved, and external pollution is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to chemical industry machinery technical field especially relates to a low dust sulfur vulcanizing agent oiling stirring device. BACKGROUND

[0002] Sulfur vulcanizing agent is widely used in rubber, chemical industry and other fields, and needs to be uniformly dispersed by mechanical stirring during oil mixing. However, sulfur powder has high dusting property, and the traditional stirring device has the following problems:

[0003] ①The feed inlet of the conventional stirring barrel usually adopts a single layer cover plate or a simple sealing ring, and the internal pressure fluctuation and material movement during stirring can easily cause dust to escape from the gap, pollute the environment and harm the health of the operator.

[0004] ②The existing device relies on external dust removal equipment (such as a dust collection hood), but the dust is difficult to be completely captured after escaping, and the external dust removal system occupies a large space and has high energy consumption. INVENTION CONTENTS

[0005] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a low-dust sulfur vulcanizing agent oiling stirring device to solve the problems in the background art.

[0006] Therefore, the utility model provides a low-dust sulfur vulcanizing agent oiling stirring device, which comprises a stirring barrel, a dust filtering and air permeating net arranged on the side wall of the stirring barrel, a top cover and a driving motor installed on the top of the top cover, and a double-layer sealing assembly is arranged at the feed inlet position of the stirring barrel.

[0007] The double-layer sealing assembly comprises a first sealing layer, a sealing cover, a mounting plate, a turnover arc-shaped cover and a sealing strip, the first sealing layer is arranged on the inner wall of the stirring barrel and located on the supporting ring of the inner wall of the stirring barrel, the sealing cover is matched and installed in the hole in the first sealing layer, the mounting plate is fixedly connected to one side of the top cover, the turnover arc-shaped cover is rotatably connected to the top of the stirring barrel through a mounting piece, and the turnover arc-shaped cover is matched and attached to the end face of the mounting plate and the sealing strip in an arc-shaped structure, and the first sealing layer divides the inside of the stirring barrel into a feed cavity and a stirring cavity.

[0008] A negative pressure dust removal assembly is arranged on the outer wall of the stirring barrel, the negative pressure dust removal assembly comprises a shaft seal exhaust fan and a negative pressure dust removal pipe, the shaft seal exhaust fan is fixedly installed on the outer wall of the stirring barrel, one end of the output of the shaft seal exhaust fan is communicated to the inside of the stirring barrel, the negative pressure dust removal pipe is fixedly installed on the input end of the shaft seal exhaust fan, and the other end of the negative pressure dust removal pipe is installed on one end of the turnover arc-shaped cover and penetrates through.

[0009] Preferably, the side wall of the sealing cover is fixedly connected with a sealing ring, and the sealing cover is matched and sealed in the corresponding hole in the first sealing layer through the sealing ring.

[0010] Preferably, the mounting component is fixedly connected to the side wall of the mixing tank, and the flip-up arc-shaped cover is rotatably connected to the mounting component via a rotating shaft.

[0011] Preferably, a handle is provided on one end face of the flip-up arc-shaped cover.

[0012] Preferably, the negative pressure dust removal pipe includes a duct, a corrugated pipe, and an installation pipe. The duct is fixedly installed on the input end face of the shaft seal exhaust fan. One end of the corrugated pipe is fixedly connected to the other end of the duct. One end of the installation pipe is fixedly connected to the other end of the corrugated pipe. The other end of the installation pipe is installed on one end of the flip-up arc-shaped cover and passes through it.

[0013] Preferably, a stirring shaft is fixedly installed at the output end of the drive motor, and a first mixing blade and a second mixing blade are fixedly installed on the side wall of the stirring shaft.

[0014] Preferably, a discharge pipe is provided on one side of the bottom of the mixing tank.

[0015] As can be seen from the above technical solutions, the embodiments of this utility model have the following advantages:

[0016] 1. This utility model discloses a low-dust sulfur vulcanizing agent oil-filled stirring device, which prevents dust from escaping through double sealing: the sealing ring deforms under pressure to form the first seal, effectively sealing the direct path between the feed inlet and the inner cavity of the stirring tank; the arc-shaped cover fits against the mounting plate when closed, forming a second sealing barrier in conjunction with the sealing strip. This double protection significantly reduces the risk of dust leakage. Simultaneously, the shaft seal exhaust fan directly sucks up suspended dust from the feed inlet area through a negative pressure dust removal pipe. The dust is then circulated back to the stirring tank through the pipeline, eliminating the need for external dust removal equipment, saving space, and avoiding external pollution.

[0017] 2. The present invention provides a low-dust sulfur vulcanizing agent oil-filled stirring device. The flip-up arc-shaped cover is equipped with a handle, which can be opened and closed quickly, simplifying the feeding process. The stirring shaft is equipped with a combination of spiral and paddle blades to enhance the axial flow and radial shear of the material, shorten the mixing time and improve uniformity.

[0018] These features and advantages of the present invention will be disclosed in detail in the following specific embodiments and accompanying drawings. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings:

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic cross-sectional view of the present invention.

[0022] Figure 3 This is a schematic diagram of the internal structure of the mixing tank of this utility model;

[0023] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0024] Explanation of reference numerals in the attached drawings: 1. Mixing tank; 2. Top cover; 3. Drive motor; 4. Mixing shaft; 5. First mixing blade; 6. Second mixing blade; 7. First sealing layer; 8. Sealing cover; 9. Sealing ring; 10. Mounting plate; 11. Mounting component; 12. Flip-up arc-shaped cover; 13. Handle; 14. Shaft seal exhaust fan; 15. Air duct; 16. Corrugated pipe; 17. Mounting pipe; 18. Discharge pipe; 19. Sealing strip; 20. Dust filter and ventilation mesh. Detailed Implementation

[0025] The technical solutions of the present utility model will be explained and described below with reference to the accompanying drawings. However, the following embodiments are only preferred embodiments of the present utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments in the implementation methods without creative effort are all within the protection scope of the present utility model.

[0026] The following describes in detail, with reference to the accompanying drawings, a low-dust sulfur vulcanizing agent oil-filled stirring device according to an embodiment of the present invention.

[0027] Example

[0028] For easier understanding, please refer to Figures 1 to 4 An embodiment of a low-dust sulfur vulcanizing agent oil-filled stirring device provided by this utility model includes a stirring tank 1, a dust filter and breathable mesh 20 disposed on the side wall of the stirring tank 1, a top cover 2, and a drive motor 3 installed on the top of the top cover 2. The inlet of the stirring tank 1 is provided with a double-layer sealing assembly.

[0029] The double-layer sealing assembly includes a first sealing layer 7, a sealing cap 8, a mounting plate 10, a flip-up arc-shaped cap 12, and a sealing strip 19. The first sealing layer 7 is disposed on the inner wall of the mixing tank 1 and located on the inner wall support ring of the mixing tank 1. The sealing cap 8 is fitted into a hole opened in the first sealing layer 7. The mounting plate 10 is fixedly connected to one side of the top cover 2. The flip-up arc-shaped cap 12 is rotatably connected to the top of the mixing tank 1 through a mounting member 11, and the flip-up arc-shaped cap 12 has an arc-shaped structure that fits against the end faces of the mounting plate 10 and the sealing strip 19. The first sealing layer 7 divides the interior of the mixing tank 1 into a feeding chamber and a mixing chamber.

[0030] The outer wall of the mixing tank 1 is provided with a negative pressure dust removal assembly, which includes a shaft seal exhaust fan 14 and a negative pressure dust removal pipe. The shaft seal exhaust fan 14 is fixedly installed on the outer wall of the mixing tank 1, and one output end of the shaft seal exhaust fan 14 is connected to the interior of the mixing tank 1. The negative pressure dust removal pipe is fixedly installed on the input end of the shaft seal exhaust fan 14, and the other end of the negative pressure dust removal pipe is installed on one end of the flip-up arc-shaped cover 12 and passes through it.

[0031] It should be noted that the mixing tank 1 has a cylindrical structure, with a removable top cover 2 fixed to the top by bolts. A drive motor 3 is installed at the center of the top of the top cover 2, and the output shaft of the drive motor 3 extends vertically into the mixing tank 1, with a stirring shaft 4 fixed to the end of the output shaft. The stirring shaft 4 is axially spaced with first mixing blades 5 and second mixing blades 6. The first mixing blades 5 are helical blades, and the second mixing blades 6 are paddle blades; their combination achieves efficient mixing of the sulfur vulcanizing agent and the oil. A discharge pipe 18 is connected to one side of the bottom of the mixing tank 1, and the discharge pipe 18 is equipped with a valve to control the discharge.

[0032] The double-layer sealing assembly consists of a first sealing layer 7, a sealing cover 8, a mounting plate 10, a flip-up arc-shaped cover 12, and a sealing strip 19. The dust filter and breathable mesh 20 is a commonly used filter mesh and can be detachably installed on the outer wall of the mixing tank 1.

[0033] The first sealing layer 7 is positioned and fixed by the inner wall support ring of the mixing tank 1, the top cover 2 can be disassembled from the mixing tank 1, and the first sealing layer 7 is movable on the outer wall of the stirring shaft 4. Therefore, the first sealing layer 7, the stirring shaft 4, the first mixing blade 5, and the second mixing blade 6 can be installed and removed from the mixing tank 1.

[0034] The sealing cap 8 is fitted into the hole of the first sealing layer 7, and the sealing ring 9 (such as silicone material) is circumferentially fixed to its side wall. The sealing cap 8 forms a first-level seal with the first sealing layer 7 by manual pressing, and the sealing ring 9 is deformed under pressure to enhance airtightness.

[0035] The flip-up arc-shaped cover 12 is hinged to the side wall of the mixing tank 1 via the mounting member 11. The mounting member 11 is a fixed seat with a rotating shaft. The flip-up arc-shaped cover 12 is semi-circular, and its curvature matches the outer contour of the mounting plate 10. When the flip-up arc-shaped cover 12 is closed, its inner arc surface fits against the outer surface of the mounting plate 10, and a second-level seal is formed by the edge-embedded sealing strip 19 (such as a polyurethane strip).

[0036] The negative pressure dust removal assembly includes a shaft seal exhaust fan 14 and a negative pressure dust removal pipe:

[0037] Shaft seal exhaust fan 14: fixed to the outer wall of the mixing tank 1 near the top, and its air outlet is connected to the inside of the mixing tank 1 through a pipe.

[0038] The sealing strip 19 of the flip-up arc-shaped cover 12 is a flexible rubber sealing strip, and the corresponding position of the mounting plate 10 is sealed with a tight seal by the flexible rubber sealing strip.

[0039] In an optional embodiment: a sealing ring 9 is fixedly connected to the side wall of the sealing cover 8, and the sealing cover 8 is sealed in the corresponding hole on the first sealing layer 7 by the sealing ring 9.

[0040] It should be noted that the sealing cap 8 is made of polytetrafluoroethylene, and its edge has an annular groove for embedding the sealing ring 9. The sealing ring 9 has a trapezoidal cross section, and when under pressure, it forms a surface contact seal with the inner wall of the hole in the first sealing layer 7.

[0041] In an optional embodiment, a handle 13 is provided on one end face of the flip-up arc-shaped cover 12.

[0042] It should be noted that the outer end of the flip-up arc-shaped cover 12 is provided with a handle 13 for easy operation of opening and closing.

[0043] In an optional embodiment: the negative pressure dust removal pipe includes a duct 15, a corrugated pipe 16 and an installation pipe 17. The duct 15 is fixedly installed on the input end face of the shaft seal exhaust fan 14. One end of the corrugated pipe 16 is fixedly connected to the other end of the duct 15. One end of the installation pipe 17 is fixedly connected to the other end of the corrugated pipe 16. The other end of the installation pipe 17 is installed on one end of the flip-up arc-shaped cover 12 and passes through it.

[0044] It should be noted that the negative pressure dust removal pipe is composed of a duct 15, a corrugated pipe 16, and an installation pipe 17 connected in sequence. One end of the duct 15 is connected to the air inlet of the shaft seal exhaust fan 14, and the other end is connected to the installation pipe 17 through the corrugated pipe 16 (which can be bent and adjusted in length). The installation pipe 17 passes through the flip-up arc-shaped cover 12 and extends to its inner side, with the pipe opening facing the feed inlet area.

[0045] In this application, the dust escape path is physically blocked by a double-layer sealing component (sealing cover 8 + flip-up arc cover 12), and the directional suction of the negative pressure dust removal component is combined with the dual effect to significantly reduce the dust in operation; the structure of the corrugated pipe 16 allows the flip-up arc cover 12 to adapt to displacement when opening and closing, ensuring the continuous operation of the dust removal pipeline.

[0046] Working principle: During feeding, the operator pulls handle 13 to open the flip-up arc-shaped cover 12, exposing the feed inlet. After adding the sulfur vulcanizing agent and oil-filled material to the mixing tank 1, the flip-up arc-shaped cover 12 is closed, ensuring the sealing strip 19 fits tightly against the mounting plate 10. Simultaneously, the sealing cover 8 presses the first sealing layer 7 under gravity, forming a double seal. The drive motor 3 is started, driving the mixing shaft 4 to rotate. The first mixing blade 5 pushes the material downwards, while the second mixing blade 6 performs transverse shearing and mixing. The shaft seal exhaust fan 14 is started simultaneously. Dust generated inside the feed chamber is drawn to the shaft seal exhaust fan 14 through the mounting pipe 17, corrugated pipe 16, and air duct 15, and finally returns to the mixing chamber through the air outlet. The airflow inside the mixing chamber flows out through the dust filter and then flows back into the feed chamber through the dust filter, thus achieving dust circulation and collection, significantly reducing dust pollution in the external environment. The dust filter installed on the outer wall of the mixing tank 1 is easy to clean or replace.

[0047] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. A low-dust sulfur vulcanizing agent oiling and mixing device, characterized by: The utility model relates to a dust removal and mixing device, including stirring bucket (1), set up dust filter ventilation net (20) in the lateral wall of stirring bucket (1), top cover (2) and drive motor (3) are installed in the top of top cover (2), the feed inlet position of stirring bucket (1) is provided with double -layer sealing assembly, Double -layer sealing assembly includes first sealing layer (7), sealing cover (8), mounting plate (10), overturning arc cover (12), sealing strip (19), first sealing layer (7) sets up in the inner wall of stirring bucket (1), and located stirring bucket (1) inner wall support ring, sealing cover (8) is installed in the hole that has set up on first sealing layer (7) match, mounting plate (10) fixedly connected in one side of top cover (2), overturning arc cover (12) is rotatably connected in the top of stirring bucket (1) through mounting piece (11), and overturning arc cover (12) is arc structure match and fits in mounting plate (10) with sealing strip (19) end face, first sealing layer (7) divides the inside of stirring bucket (1) into feed chamber and stirring chamber, The outer wall of the stirring bucket (1) is provided with a negative pressure dust removal assembly, the negative pressure dust removal assembly comprises a shaft seal exhaust fan (14) and a negative pressure dust removal pipe, the shaft seal exhaust fan (14) is fixedly installed on the outer wall of the stirring bucket (1), and one end of the output of the shaft seal exhaust fan (14) is communicated to the inside of the stirring bucket (1), the negative pressure dust removal pipe is fixedly installed on the input end of the shaft seal exhaust fan (14), and the other end of the negative pressure dust removal pipe is installed on one end of the overturning arc cover (12) and penetrates.

2. The low-dust sulfur vulcanizing agent oiling and stirring device according to claim 1, characterized in that: The side wall of the sealing cover (8) is fixedly connected with a sealing ring (9), and the sealing cover (8) is matched and sealed in the corresponding hole of the first sealing layer (7) through the sealing ring (9).

3. The low-dust sulfur vulcanizing agent oiling and stirring device according to claim 1, characterized in that: The mounting piece (11) is fixedly connected to the side wall of the stirring bucket (1), and the overturning arc cover (12) is rotatably connected to the mounting piece (11) through a rotating shaft.

4. The low-dust sulfur curative oiling and mixing apparatus of claim 1, wherein: One end surface of the overturning arc cover (12) is provided with a handle (13).

5. The low-dust sulfur curative oiling and mixing apparatus of claim 1, wherein: The negative pressure dust removal pipe comprises a wind pipe (15), a corrugated pipe (16) and a mounting pipe (17), one end of the wind pipe (15) is fixedly connected to the other end of the shaft seal exhaust fan (14), one end of the corrugated pipe (16) is fixedly connected to the other end of the wind pipe (15), one end of the mounting pipe (17) is fixedly connected to the other end of the corrugated pipe (16), and the other end of the mounting pipe (17) is installed on one end of the overturning arc cover (12) and penetrates.

6. The low-dust sulfur curative oiling and mixing apparatus of claim 1, wherein: The output end of the drive motor (3) is fixedly installed with a stirring shaft (4), and the first mixing blade (5) and the second mixing blade (6) are fixedly installed on the side wall of the stirring shaft (4).

7. The low-dust sulfur curative oiling and mixing apparatus of claim 1, wherein: One side of the bottom of the stirring bucket (1) is provided with a discharge pipe (18).