Gas-liquid mixing reaction kettle

Abstract

The utility model discloses a gas-liquid mixing reaction kettle, which relates to the technical field of chemical reaction, and adopts the technical scheme that the gas-liquid mixing reaction kettle comprises a reaction kettle main body, and a mixing mechanism is arranged in the reaction kettle main body; the mixing mechanism comprises a rotating rod, the rotating rod is arranged in the reaction kettle main body, a plurality of stirring blades are fixedly connected outside the rotating rod, the rotating rod penetrates through the reaction kettle main body and is connected with the reaction kettle main body through a bearing, the rotating rod is connected with the bottom of the reaction kettle main body through a bearing, a sliding groove is formed in one side of the rotating rod, and a square shell is arranged in the sliding groove; the bottom of the square shell is fixedly provided with two round pipes, the top of the square shell is fixedly connected with a push rod, one side of the push rod is connected with a rotary joint, the top of the reaction kettle main body is fixedly provided with a gas pump, and the output end of the gas pump is fixedly connected with a connecting hose. The mixing effect of gas and liquid is greatly improved, and the reaction speed is increased.

Description

Technical Field

[0001] This utility model relates to the field of chemical reaction technology, specifically to a gas-liquid mixing reactor. Background Technology

[0002] In a broad sense, a reaction vessel is a container that carries out physical or chemical reactions. Through structural design and parameter configuration, it achieves the heating, evaporation, cooling, and low-to-high-speed mixing functions required by the process. Reactors are widely used in petroleum, chemical, rubber, pesticide, dye, pharmaceutical, and food industries as pressure vessels to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonation, polymerization, and condensation.

[0003] Existing gas-liquid mixing reactors have some shortcomings. On the one hand, the mixing effect of gas and liquid is not good. Usually, gas is directly introduced into liquid, resulting in uneven gas distribution and difficulty in fully contacting liquid, leading to low reaction efficiency. On the other hand, for some gas-liquid mixing reactions that require the addition of catalyst particles, the dispersion effect of catalyst particles in liquid is poor, and they cannot mix with liquid quickly and uniformly, affecting the reaction and product quality. Utility Model Content

[0004] To address these issues, this invention provides a gas-liquid mixing reactor to solve two problems: firstly, the mixing effect of gas and liquid is poor, as gas is usually directly introduced into the liquid, resulting in uneven gas distribution and difficulty in fully contacting the liquid, leading to low reaction efficiency; secondly, for some gas-liquid mixing reactions that require the addition of catalyst particles, the dispersion effect of the catalyst particles in the liquid is poor, and they cannot mix with the liquid quickly and evenly, affecting the reaction process and product quality.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a gas-liquid mixing reactor, comprising a reactor body, wherein a mixing mechanism is provided inside the reactor body;

[0006] The mixing mechanism includes a rotating rod located inside the reactor body. Multiple stirring blades are fixedly connected to the outside of the rotating rod. The rotating rod passes through the reactor body and is connected to it via a bearing. The rotating rod is also connected to the bottom of the reactor body via a bearing. A groove is formed on one side of the rotating rod, and a square shell is located inside the groove. Two round tubes are fixedly installed at the bottom of the square shell, and a push rod is fixedly connected to the top of the square shell. A rotary joint is connected to one side of the push rod. A gas pump is fixedly installed on the top of the reactor body, and a connecting hose is fixedly connected to the output end of the gas pump. One end of the connecting hose is fixedly connected to the rotary joint. An electric push rod is fixedly installed on one side of the reactor body, and a connecting plate is fixedly connected to the output end of the electric push rod. One end of the push rod is connected to the connecting plate via a bearing.

[0007] Preferably, a fixed frame is fixedly provided on the top of the reactor body, a motor is fixedly provided on the top of the fixed frame, a drive shaft is fixedly connected to the output end of the motor, one end of the drive shaft is connected to the top of the reactor body through a bearing, a first gear is fixedly sleeved on the outside of the drive shaft, and a second gear is fixedly sleeved on the outside of the rotating rod, the second gear meshing with the first gear.

[0008] Preferably, the reactor body is provided with a material dispersing assembly, which includes an upper cover plate, the upper cover plate is fixedly disposed at the top of the inner cavity of the reactor body, the bottom of the upper cover plate is provided with a rotating disk, the rotating disk is fixedly disposed outside the rotating rod, and a material conveying pipe is fixedly connected to the top of the upper cover plate, the material conveying pipe extending out of the reactor body.

[0009] Preferably, a feed pipe is fixedly provided on the top of the reactor body.

[0010] Preferably, a feed pipe is fixedly provided at the bottom of the reactor body.

[0011] Preferably, the bottom of the reactor body is provided with multiple support columns.

[0012] Preferably, the square shell slides inside the groove.

[0013] Preferably, a pad is fixedly provided inside the rotating rod, and the outer wall of the push rod is in contact with the pad, which is made of rubber.

[0014] The present invention has the following advantages:

[0015] 1. By setting up a mixing mechanism, the depth of the round tube inserted into the liquid can be adjusted by an electric push rod according to the liquid level. The gas is delivered to the push rod through a connecting hose and a rotary joint by a gas pump, and then discharged through the round tube at the bottom of the square shell and comes into contact with the liquid. At the same time, the motor drives the rotating rod to rotate, which in turn drives the square shell and the round tube to rotate. Combined with the stirring of the stirring blades, the gas can be more evenly distributed in the liquid, which greatly improves the mixing effect of gas and liquid and speeds up the reaction.

[0016] 2. The reactor body is equipped with a material dispersing assembly. Catalyst particles are conveyed through a conveying pipe. The rotating rod drives the rotating disk to rotate. The rotation of the rotating disk generates centrifugal force to diffuse the catalyst particles. The catalyst particles contact the upper cover plate and fall down, thus scattering into the liquid. This allows the catalyst particles to mix with the liquid quickly and evenly, improving reaction efficiency and product quality. Attached Figure Description

[0017] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0018] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0019] Figure 1 A schematic diagram of the overall structure of this utility model;

[0020] Figure 2 A cross-sectional view of the overall structure provided for this utility model;

[0021] Figure 3 A perspective view of the hybrid mechanism provided by this utility model;

[0022] Figure 4 Provided by this utility model Figure 2 Enlarged view of the structure of section A in the middle.

[0023] In the diagram: 1. Reactor body; 2. Electric push rod; 3. Feed pipe; 4. Support column; 5. Feed pipe; 6. Fixing frame; 7. Motor; 8. Drive shaft; 9. First gear; 10. Connecting plate; 11. Push rod; 12. Feed pipe; 13. Second gear; 14. Rotary joint; 15. Connecting hose; 16. Gas pump; 17. Top cover plate; 18. Rotary disk; 19. Square shell; 20. Round tube; 21. Rotating rod; 22. Stirring blade; 23. Slide groove; 24. Pad plate. Detailed Implementation

[0024] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] See attached document Figure 1 -Appendix Figure 4The present invention provides a gas-liquid mixing reactor, including a reactor body 1, wherein a mixing mechanism is provided inside the reactor body 1;

[0026] The mixing mechanism includes a rotating rod 21, which is located inside the reactor body 1. Multiple stirring blades 22 are fixedly connected to the outside of the rotating rod 21. The rotating rod 21 passes through the reactor body 1 and is connected to it via a bearing. The rotating rod 21 is also connected to the bottom of the reactor body 1 via a bearing. A groove 23 is formed on one side of the rotating rod 21, and a square shell 19 is located inside the groove 23. Two round tubes 20 are fixedly installed at the bottom of the square shell 19, and a push rod 11 is fixedly connected to the top of the square shell 19. A rotary joint 14 is connected to one side of the push rod 11. A gas pump 16 is fixedly installed on the top of the reactor body 1, and a connecting hose 15 is fixedly connected to the output end of the gas pump 16. One end of the connecting hose 15 is fixedly connected to the rotary joint 14. An electric push rod 2 is fixedly provided on one side of the reactor body 1. A connecting plate 10 is fixedly connected to the output end of the electric push rod 2. One end of the push rod 11 is connected to the connecting plate 10 through a bearing. A fixed frame 6 is fixedly provided on the top of the reactor body 1. A motor 7 is fixedly provided on the top of the fixed frame 6. A drive shaft 8 is fixedly connected to the output end of the motor 7. One end of the drive shaft 8 is connected to the top of the reactor body 1 through a bearing. A first gear 9 is fixedly sleeved on the outside of the drive shaft 8. A second gear 13 is fixedly sleeved on the outside of the rotating rod 21. The second gear 13 meshes with the first gear 9. The square shell 19 slides inside the sliding groove 23.

[0027] In this embodiment, based on the liquid level, the electric push rod 2 is activated, which controls the connecting plate 10 to move downwards. The connecting plate 10 drives the push rod 11 to move downwards, which in turn drives the square shell 19 to move downwards. The square shell 19 then drives the round tube 20 to move downwards, inserting the round tube 20 into the liquid. Gas is then delivered through the gas pump 16 and the connecting hose 15. The gas is delivered to the inside of the push rod 11 through the rotary joint 14. The gas is discharged through the round tube 20 at the bottom of the square shell 19 and comes into contact with the liquid. The motor 7 is then activated, which controls the transmission shaft 8 to rotate. The transmission shaft 8 drives the first gear 9 to rotate, which in turn drives the second gear 13 to rotate. The second gear 13 drives the rotating rod 21 to rotate, which in turn drives the square shell 19 to rotate. The square shell 19 then drives the round tube 20 to rotate, thus agitating the liquid through the stirring blade 22 outside the rotating rod 21 and the round tube 20.

[0028] To achieve the purpose of dispersing the catalyst particles, the device adopts the following technical solution: The reactor body 1 is equipped with a dispersing assembly, which includes an upper cover plate 17. The upper cover plate 17 is fixedly installed at the top of the inner cavity of the reactor body 1. The bottom of the upper cover plate 17 is equipped with a rotating disk 18. The rotating disk 18 is fixedly installed outside the rotating rod 21. The top of the upper cover plate 17 is fixedly connected to a conveying pipe 12, which extends out of the reactor body 1. Catalyst particles are conveyed through the conveying pipe 12. The rotating rod 21 drives the rotating disk 18 to rotate. The rotation of the rotating disk 18 generates centrifugal force, which diffuses the catalyst particles. The catalyst particles contact the upper cover plate 17 and fall, thus scattering into the liquid and improving the mixing efficiency.

[0029] In order to achieve the purpose of feeding and discharging materials, the device adopts the following technical solution: the top of the reactor body 1 is fixedly provided with a feed pipe 5, and the bottom of the reactor body 1 is fixedly provided with a discharge pipe 3. Liquid raw materials are injected into the reactor body 1 through the feed pipe 5, and the mixed raw materials are discharged through the discharge pipe 3.

[0030] In order to achieve the purpose of support, the device adopts the following technical solution: the bottom of the reactor body 1 is provided with multiple support columns 4, and the support columns 4 have the function of supporting the reactor body 1;

[0031] To improve sealing, the device employs the following technical solution: a pad 24 is fixedly installed inside the rotating rod 21, and the outer wall of the push rod 11 contacts the pad 24. The pad 24 is made of rubber, which enhances the sealing at the connection between the push rod 11 and the pad 24.

[0032] The usage process of this utility model is as follows: When using this utility model, liquid raw materials are injected into the reactor body 1 through the feed pipe 5, and catalyst particles are transported through the conveying pipe 12. According to the liquid level, the electric push rod 2 is activated. The electric push rod 2 controls the connecting plate 10 to move down. The connecting plate 10 drives the push rod 11 to move down, the push rod 11 drives the square shell 19 to move down, and the square shell 19 drives the round tube 20 to move down. The round tube 20 is inserted into the liquid. Gas is transported through the gas pump 16 and the connecting hose 15. The gas is transported into the push rod 11 through the rotary joint 14. The gas is discharged through the round tube 20 at the bottom of the square shell 19. When in contact with the liquid, motor 7 is started. Motor 7 controls the transmission shaft 8 to rotate. The transmission shaft 8 drives the first gear 9 to rotate, the first gear 9 drives the second gear 13 to rotate, the second gear 13 drives the rotating rod 21 to rotate, the rotating rod 21 drives the square shell 19 to rotate, and the square shell 19 drives the round tube 20 to rotate. The liquid is stirred by the stirring blade 22 outside the rotating rod 21 and the round tube 20. The rotating rod 21 drives the rotating disk 18 to rotate. The rotation of the rotating disk 18 generates centrifugal force, which diffuses the catalyst particles. The catalyst particles contact the upper cover plate 17 and fall, thus scattering into the liquid and improving the mixing efficiency.

[0033] The above description is merely a preferred embodiment of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of this utility model are within the scope of protection claimed by this utility model.

Claims

1. A gas-liquid mixed reaction kettle comprising a reaction kettle body (1), characterized in that: The inside of the reaction kettle body (1) is provided with a mixing mechanism; The mixing mechanism comprises a rotating rod (21), the rotating rod (21) is arranged in the inside of the reaction kettle body (1), a plurality of stirring blades (22) are fixedly connected to the outside of the rotating rod (21), the rotating rod (21) penetrates through the reaction kettle body (1) and is connected with the reaction kettle body (1) through a bearing at the connecting position, the rotating rod (21) is connected with the bottom of the reaction kettle body (1) through a bearing, a chute (23) is formed in one side of the rotating rod (21), a square shell (19) is arranged in the inside of the chute (23), two circular tubes (20) are fixedly arranged at the bottom of the square shell (19), a push rod (11) is fixedly connected to the top of the square shell (19), a rotary joint (14) is connected to one side of the push rod (11), a gas pump (16) is fixedly arranged at the top of the reaction kettle body (1), a connecting hose (15) is fixedly connected to the output end of the gas pump (16), one end of the connecting hose (15) is fixedly connected with the rotary joint (14), an electric push rod (2) is fixedly arranged at one side of the reaction kettle body (1), a connecting plate (10) is fixedly connected to the output end of the electric push rod (2), and one end of the push rod (11) is connected with the connecting plate (10) through a bearing.

2. The gas-liquid mixed reaction kettle according to claim 1, characterized in that: A fixing frame (6) is fixedly arranged at the top of the reaction kettle body (1), a motor (7) is fixedly arranged at the top of the fixing frame (6), a transmission shaft (8) is fixedly connected to the output end of the motor (7), one end of the transmission shaft (8) is connected with the top of the reaction kettle body (1) through a bearing, a first gear (9) is fixedly arranged on the outside of the transmission shaft (8), a second gear (13) is fixedly arranged on the outside of the rotating rod (21), and the second gear (13) is engaged with the first gear (9).

3. The gas-liquid mixed reaction kettle according to claim 1, characterized in that: A material scattering assembly is arranged in the inside of the reaction kettle body (1), the material scattering assembly comprises an upper cover disc (17), the upper cover disc (17) is fixedly arranged at the top of the inner cavity of the reaction kettle body (1), a rotating disc (18) is arranged at the bottom of the upper cover disc (17), the rotating disc (18) is fixedly arranged on the outside of the rotating rod (21), a material conveying pipe (12) is fixedly connected to the top of the upper cover disc (17), and the material conveying pipe (12) extends out of the outside of the reaction kettle body (1).

4. The gas-liquid mixed reaction kettle according to claim 1, characterized in that: A feeding pipe (5) is fixedly arranged at the top of the reaction kettle body (1).

5. The gas-liquid mixed reaction kettle according to claim 1, characterized in that: A discharging pipe (3) is fixedly arranged at the bottom of the reaction kettle body (1).

6. The gas-liquid mixed reaction kettle according to claim 1, characterized in that: A plurality of supporting columns (4) are arranged at the bottom of the reaction kettle body (1).

7. The gas-liquid mixed reaction kettle according to claim 1, characterized in that: The square shell (19) slides in the inside of the chute (23).

8. The gas-liquid mixed reaction kettle according to claim 1, characterized in that: A backing plate (24) is fixedly arranged in the inside of the rotating rod (21), the push rod (11) is in contact with the backing plate (24), and the backing plate (24) is made of rubber material.

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