Reaction kettle for producing and processing white latex for environmental protection of filter cartridge
By employing a design with multiple sets of stirring blades and scrapers in the polymerization reactor, the problems of low reaction rate and raw material adhesion and waste were solved, thus achieving efficient white latex production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-03-31
AI Technical Summary
Existing polymerization reactors have limited capacity to increase reaction rates during the reaction process, and raw materials tend to adhere and remain on the inner wall of the reactor, resulting in waste.
The design employs multiple sets of stirring blades and scrapers. Through the cooperation of a rotating shaft, gears, and gear rings, the rotation of multiple sets of stirring blades is achieved, reducing stirring resistance and scraping off residual raw materials on the inner wall. Combined with an electric heating wire, the reaction is promoted.
It increases the reaction rate, reduces the adhesion residue of raw materials on the inner wall of the reactor, avoids raw material waste, and improves production efficiency.
Smart Images
Figure CN224057383U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of production technology of environmentally friendly white latex for filter cartridges, specifically a reaction vessel for the production and processing of environmentally friendly white latex for filter cartridges. Background Technology
[0002] The main functions of environmentally friendly white glue for filter cartridges include bonding, waterproofing, and environmental protection. White glue is an environmentally friendly adhesive made from water, polyethylene, vinyl acetate copolymer, and other substances. It features high viscosity, high temperature resistance, and ease of use. It can bond many materials together, such as paper, cloth, and wood, and can be used to fill pores and gaps to prevent water and air leaks. In addition, white glue has waterproof properties, protecting materials in humid environments and extending their service life. The production process of environmentally friendly white glue for filter cartridges includes raw material preparation, chemical reaction, drying, crushing, screening, packaging, and storage. The chemical reaction requires a polymerization reactor.
[0003] In existing polymerization reactors, workers typically pour the raw materials for producing environmentally friendly white latex into the reactor, heat the inside of the reactor to promote the reaction, and then stir the raw materials with a set of stirring blades to accelerate the reaction efficiency. After the reaction is complete, the finished product can be taken out from the discharge port.
[0004] Existing polymerization reactors have the following problems: during the reaction process, the raw materials are stirred by only one set of stirring blades, resulting in a small increase in the reaction rate. Furthermore, the raw materials tend to stick and remain on the inner wall of the reactor during the reaction, leading to waste. To address this, we propose a reactor for the production and processing of environmentally friendly white latex for filter cartridges. Utility Model Content
[0005] The technical problem to be solved by this utility model is to overcome the existing defects and provide a reaction vessel for the production and processing of environmentally friendly white latex for filter cartridges. During the reaction process, the raw materials are stirred by multiple sets of stirring blades, which greatly increases the reaction rate. Furthermore, the raw materials will not stick to the inner wall of the vessel during the reaction process, thus avoiding the waste of raw materials. This can effectively solve the problems in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a reaction vessel for the production and processing of environmentally friendly white latex for filter cartridges, comprising a vessel body and a stirring mechanism;
[0007] The stirring mechanism includes a rotating shaft, gear one, rotating rods, gear two, a fixed base, stirring blade one, drag-reducing holes, and stirring blade two. A rotating shaft is rotatably connected to the center of the upper surface inside the vessel body. Gear one is fixedly connected to the upper end of the rotating shaft. Uniformly distributed rotating rods are rotatably connected to the upper surface inside the vessel body. Each rotating rod has gear two at its upper end, and gear two meshes with gear one. Fixed bases are fixedly fitted onto the outer side of the rotating shaft. Stirring blade one is fixedly connected to the outer side of each fixed base via clamping blocks. Drag-reducing holes are opened on the outer surface of each stirring blade. Stirring blade two is fixedly connected to the outer side of each rotating rod via fixed sleeves. During the reaction, multiple sets of stirring blades stir the raw materials, significantly increasing the reaction rate. Furthermore, the reaction process prevents raw materials from adhering to and remaining on the inner wall of the vessel body, thus avoiding waste.
[0008] Furthermore, the stirring mechanism also includes gear three, gear ring and scraper one. Gear three is rotatably connected to the left and right sides of the upper surface inside the vessel body via a rotating shaft. Gear three is meshed with the adjacent gear two in the lateral direction. Gear ring is rotatably connected in the slot at the upper end of the vessel body. Gear three is meshed with the gear ring. Scraper one is evenly distributed on the lower surface of the gear ring to facilitate scraping off the raw materials adhering to the inner wall of the vessel body.
[0009] Furthermore, it also includes a microcontroller, which is fixedly connected to the outer surface of the front side of the reactor body. The input terminal of the microcontroller is electrically connected to an external power supply, which facilitates the control of the normal operation of the polymerization reactor.
[0010] Furthermore, a motor is fixedly connected to the upper surface of the vessel body, the lower end of the motor's output shaft is fixedly connected to the upper end of the rotating shaft, and the input end of the motor is electrically connected to the output end of the microcontroller to provide driving force.
[0011] Furthermore, it also includes fixed columns and isolation plates. Fixed columns are evenly distributed on the upper surface of the interior of the vessel body. The lower surfaces of the four fixed columns are fixedly connected to the upper surface of an isolation plate. The upper surface of the isolation plate is provided with clearance holes for the rotating shaft, rotating rod and rotating shaft to rotate and connect, thus separating the reaction process of the raw materials from the transmission process of the gears.
[0012] Furthermore, the lower end of the outer surface of the rotating shaft is evenly distributed with fixing rods, and the lower end of each fixing rod is fixedly connected with a scraper to prevent the finished product from clogging the discharge port.
[0013] Furthermore, the interior of the side wall of the vessel is provided with uniformly distributed electric heating wires, the input end of which is electrically connected to the output end of the microcontroller to promote the reaction.
[0014] Furthermore, the upper surface of the vessel is provided with inlets on both the front and rear sides, and each inlet is provided with a feed valve in the middle to add raw materials into the vessel.
[0015] Furthermore, the lower surface of the vessel body is provided with a discharge port, and a discharge valve is provided in the middle of the discharge port, through which the finished product is discharged.
[0016] Furthermore, a support frame is fixedly connected to the lower end of the vessel body to provide support for the vessel body.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows: This environmentally friendly white latex production and processing reactor for filter cartridges has the following advantages:
[0018] During the reaction, stirring blade one rotates around the rotating shaft. Due to the presence of the drag-reducing holes, the stirring resistance is reduced and the reaction efficiency is improved. At the same time, stirring blade two rotates around the rotating rod to perform auxiliary stirring. By stirring the raw materials with multiple sets of stirring blades, the reaction rate is greatly increased. Meanwhile, gear two drives the gear ring to rotate through meshing gear three, so that scraper one can scrape off the raw materials adhering to the inner wall of the vessel, preventing waste of raw materials in the production of environmentally friendly white latex for filter cartridges. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a cross-sectional structural diagram of the present invention.
[0021] In the diagram: 1. Kettle body, 2. Microcontroller, 3. Stirring mechanism, 301. Rotating shaft, 302. Gear 1, 303. Rotating rod, 304. Gear 2, 305. Fixed base, 306. Stirring blade 1, 307. Resistance reducing hole, 308. Stirring blade 2, 309. Gear 3, 310. Gear ring, 311. Scraper 1, 4. Motor, 5. Fixed column, 6. Isolation plate, 7. Fixed rod, 8. Scraper 2, 9. Electric heating wire, 10. Feed inlet, 11. Feed valve, 12. Discharge outlet, 13. Discharge valve, 14. Support frame. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-2This embodiment provides a technical solution: a reaction vessel for the production and processing of environmentally friendly white latex for filter cartridges, including a vessel body 1 and a stirring mechanism 3, and also including a microcontroller 2. The microcontroller 2 is fixedly connected to the outer surface of the front side of the vessel body 1, and the input end of the microcontroller 2 is electrically connected to an external power source. It also includes fixed columns 5 and an isolation plate 6. Fixed columns 5 are evenly distributed on the upper surface inside the vessel body 1. The lower surfaces of four fixed columns 5 are all fixedly connected to the upper surface of an isolation plate 6. The upper surface of the isolation plate 6 is provided with clearance holes for the rotating shaft 301, the rotating rod 303, and the rotating shaft to rotate. Evenly distributed electric heating wires 9 are provided inside the side wall of the vessel body 1. The input terminal is electrically connected to the output terminal of the microcontroller 2. The upper surface of the vessel body 1 is provided with inlets 10 on both the front and rear sides, and inlets 10 are provided with feed valves 11 in the middle. The lower surface of the vessel body 1 is provided with outlet 12, and outlet 12 is provided with feed valves 13 in the middle. The lower end of the vessel body 1 is fixedly connected to a support frame 14. When it is necessary to produce filter cartridge environmental protection white latex, the operator opens the feed valve 11 and adds the raw material from the feed inlet 10 into the vessel body 1. During the reaction, the inside of the vessel body 1 is heated by the electric heating wire 9. After the reaction is completed, the finished filter cartridge environmental protection white latex will fall to the bottom of the vessel body. Then the operator opens the outlet valve 13 and the finished product will be discharged from the outlet 12.
[0024] Stirring mechanism 3: It includes a rotating shaft 301, gear 1 302, rotating rod 303, gear 2 304, fixed seat 305, stirring blade 1 306, resistance reduction hole 307, and stirring blade 2 308. The rotating shaft 301 is rotatably connected to the center of the upper surface inside the vessel body 1. Gear 1 302 is fixedly connected to the upper end of the rotating shaft 301. Rotating rods 303 are rotatably connected to the upper surface inside the vessel body 1, and gear 2 304 is provided at the upper end of each rotating rod 303. Gear 2 304 meshes with gear 1 302. Fixed seats 305 are fixedly sleeved on the outer side of the rotating shaft 301. The outer surfaces of the vessel body 5 are all fixedly connected to stirring blades 306 via clamping blocks. Each stirring blade 306 has a resistance-reducing hole 307 on its outer surface. The outer surfaces of the rotating rod 303 are all fixedly connected to stirring blades 308 via fixing sleeves. The stirring mechanism 3 also includes gears 309, a gear ring 310, and a scraper 311. Gears 309 are rotatably connected to the left and right sides of the upper surface of the vessel body 1 via rotating shafts. Each gear 309 meshes with the adjacent gear 2 304 laterally. A gear ring 310 is rotatably connected to the slot at the upper end of the vessel body 1. Each gear 309 meshes with the gear ring 310. The lower surface of the gear ring 310... Scraper blades 311 are evenly distributed. A motor 4 is fixedly connected to the upper surface of the vessel body 1. The lower end of the output shaft of the motor 4 is fixedly connected to the upper end of the rotating shaft 301. The input end of the motor 4 is electrically connected to the output end of the microcontroller 2. Fixed rods 7 are evenly distributed on the lower end of the outer surface of the rotating shaft 301. Scraper blades 8 are fixedly connected to the lower ends of the fixed rods 7. Then, the operator controls the microcontroller 2 to turn on the motor 4. The output shaft of the motor 4 drives the rotating shaft 301 to rotate, causing the stirring blades 306, which are fixed to the rotating shaft 301 by the fixed seat 305, to rotate around the rotating shaft 301. Due to the presence of the resistance-reducing hole 307, the stirring resistance is reduced. The reaction efficiency is improved. At the same time, the rotation of gear 1 302 drives the rotation of the rotating rod 303 through the meshing gear 2 304, causing the stirring blade 2 308 fixed on the rotating rod 303 to rotate around the rotating rod 303 for auxiliary stirring. Meanwhile, gear 2 304 drives the gear ring 310 to rotate through the meshing gear 309, so that scraper 1 311 can scrape off the raw materials adhering to the inner wall of the vessel 1, preventing waste of raw materials. At the same time, the rotating shaft 301 drives scraper 2 8 to rotate around the rotating shaft 301 through the fixed rod 7, scraping off the finished product accumulated at the bottom of the vessel 1, preventing the finished product from clogging the discharge port 12.
[0025] The working principle of the reaction vessel for producing environmentally friendly white latex for filter cartridges provided by this utility model is as follows: When it is necessary to produce environmentally friendly white latex for filter cartridges, the operator opens the feed valve 11 and adds the raw material from the feed port 10 into the vessel body 1. Then, the operator controls the microcontroller 2 to turn on the motor 4. The output shaft of the motor 4 drives the rotating shaft 301 to rotate, causing the stirring blade 306, which is fixed on the rotating shaft 301 by the fixed seat 305, to rotate around the rotating shaft 301. Due to the presence of the resistance reduction hole 307, the stirring resistance is reduced and the reaction efficiency is improved. At the same time, the gear 302 rotates, and through the meshing gear 304, it drives the rotating rod 303 to rotate, causing the blades fixed on the rotating rod 303 to rotate. The stirring blade 308 rotates around the rotating rod 303 to assist in stirring. At the same time, the gear 304 drives the gear ring 310 to rotate through the meshing gear 309, so that the scraper 311 can scrape off the raw material adhering to the inner wall of the vessel 1 to prevent waste of raw materials. During the reaction, the inside of the vessel 1 is heated by the electric heating wire 9. After the reaction is completed, the finished white latex filter cartridge will fall to the bottom of the vessel. Then, the staff opens the discharge valve 13, and the finished product will be discharged from the discharge port 12. At the same time, the rotating shaft 301 drives the scraper 8 to rotate around the rotating shaft 301 through the fixed rod 7 to scrape off the finished product accumulated at the bottom of the vessel 1 to prevent the finished product from clogging the discharge port 12.
[0026] It is worth noting that the microcontroller 2 disclosed in the above embodiments can be an STM32L1, the motor 4 can be a Y180L-6, and the microcontroller 2 controls the operation of the motor 4 and the electric heating wire 9 using methods commonly used in the prior art.
[0027] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A filter cartridge environment-friendly white latex production processing reaction kettle, characterized by: It includes kettle body (1) and stirring mechanism (3); Stirring mechanism (3): it includes rotating shaft (301), gear one (302), rotating rod (303), gear two (304), fixed seat (305), stirring blade one (306), resistance hole (307) and stirring blade two (308), the upper surface center of the inside of the kettle body (1) is rotatably connected with rotating shaft (301), the upper end of rotating shaft (301) is fixedly connected with gear one (302), the upper surface of the inside of the kettle body (1) is rotatably connected with uniformly distributed rotating rod (303), the upper end of rotating rod (303) is provided with gear two (304), gear two (304) is rotatably connected with gear one (302), the outer side of rotating shaft (301) is fixedly provided with fixed seat (305), the outer side of fixed seat (305) is fixedly connected with stirring blade one (306) through clamping block, the outer surface of stirring blade one (306) is provided with resistance hole (307), the outer side of rotating rod (303) is fixedly connected with stirring blade two (308) through fixed sleeve.
2. The white emulsion production and processing reaction kettle for filter cartridge environmental protection according to claim 1, characterized in that: Stirring mechanism (3) further includes gear three (309), gear ring (310) and scraper one (311), the left and right sides of the upper surface of the inside of the kettle body (1) are rotatably connected with gear three (309) through rotating shaft, gear three (309) is rotatably connected with transversely adjacent gear two (304), the slotted upper end of the kettle body (1) is rotatably connected with gear ring (310), gear three (309) is rotatably connected with gear ring (310), the lower surface of gear ring (310) is uniformly distributed with scraper one (311).
3. The white emulsion production and processing reaction kettle for filter cartridge environmental protection according to claim 1, characterized in that: It also includes single-chip microcomputer (2), which is fixedly connected to the outer surface of the front side of the kettle body (1), and the input end of the single-chip microcomputer (2) is electrically connected with the external power supply.
4. The white emulsion production and processing reaction kettle of claim 3, characterized in that: The upper surface of the kettle body (1) is fixedly connected with motor (4), the lower end of the output shaft of the motor (4) is fixedly connected with the upper end of the rotating shaft (301), and the input end of the motor (4) is electrically connected with the output end of the single-chip microcomputer (2).
5. The white emulsion production and processing reaction kettle of claim 1, characterized in that: It also includes fixed column (5) and isolation plate (6), the upper surface of the inside of the kettle body (1) is uniformly distributed with fixed column (5), the lower surface of the four fixed columns (5) is fixedly connected with the upper surface of one isolation plate (6), and the upper surface of the isolation plate (6) is provided with avoiding hole for rotatably connecting rotating shaft (301), rotating rod (303) and rotating shaft.
6. The white emulsion production and processing reaction kettle of claim 1, characterized in that: The lower end of the outer surface of the rotating shaft (301) is uniformly distributed with fixed rod (7), and the lower end of the fixed rod (7) is fixedly connected with scraper two (8).
7. The white emulsion production and processing reaction kettle of claim 3, characterized in that: The inside of the side wall of the kettle body (1) is provided with uniformly distributed electric heating wire (9), and the input end of the electric heating wire (9) is electrically connected with the output end of the single-chip microcomputer (2).
8. The white emulsion production and processing reaction kettle of claim 1, characterized in that: The upper surface of the kettle body (1) is provided with feeding port (10) on the left and right sides, and the middle part of the feeding port (10) is provided with feeding valve (11).
9. The white emulsion production and processing reaction kettle of claim 1, characterized in that: The lower surface of the kettle body (1) is provided with discharging port (12), and the middle part of the discharging port (12) is provided with discharging valve (13).
10. The white emulsion production and processing reaction kettle of claim 1, characterized in that: The lower end of the kettle body (1) is fixedly connected with support frame (14).