Electric clamping jaw device for resistor disc
The electric gripper device for resistors, driven by an electric drive unit and a hinged linkage assembly, solves the problem of damage when gripping resistors of different sizes and achieves flexible and adjustable gripping protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-31
AI Technical Summary
The cylinder drive stroke of common clamping mechanisms is not adjustable, which makes it easy to damage precision electronic components when clamping resistors of different sizes.
An electric drive unit moves the drive slider, and a hinged linkage drives two sets of elastic clamping blocks to move closer or further apart. Combined with feedback from the electronic control module, the clamping force is controlled to achieve an adjustable clamping stroke.
It enables flexible clamping of resistors of different sizes, preventing damage and improving the protection effect.
Smart Images

Figure CN224057728U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of resistor manufacturing technology, and in particular to an electric gripper device for resistors. Background Technology
[0002] A resistor is a component used to adjust the resistance value in a circuit. Its basic working principle is that the resistance material impedes the current, causing the current in the circuit to change. The production process of a resistor involves multiple steps, including shaping, cutting, spraying, and packaging. Spraying is mostly done using an aluminum spraying process, which requires the use of clamping fixtures.
[0003] For example, Chinese patent application number CN202323128976.0 discloses a robotic arm for adjusting the positive and negative electrodes of a resistor sheet, relating to the technical field of resistor sheet production equipment. This utility model includes a cylinder, with a clamping assembly slidably connected to the front side wall of the cylinder. An anti-slip sleeve is fitted onto the outer wall of the pneumatic gripper in the clamping assembly. A groove is formed on the front side wall of the cylinder. A mounting plate is welded to the rear side wall of the pneumatic gripper in the clamping assembly, and a slider is welded to the rear side wall of the mounting plate. Pneumatic rods and buffer springs are respectively installed on the two outer walls of the slider. The rear side wall of the cylinder is connected to a pneumatic telescopic rod via an electric rotary connector. A connecting rod is installed on the other end side wall of the pneumatic telescopic rod, and a fixing assembly is installed on the end side wall of the connecting rod.
[0004] Regarding the aforementioned technologies, the inventors believe that the following technical defects exist and require improvement:
[0005] Common clamping mechanisms for resistor sheets typically use cylinders as the power source. However, most clamping cylinders are conventional cylinders with non-adjustable drive strokes. When clamping and fixing resistor sheets of different sizes, since resistor sheets are precision electronic components, it is easy to damage larger resistor sheets. Utility Model Content
[0006] This application provides an electric gripper device for resistive elements to improve the following technical problems:
[0007] Common clamping mechanisms for resistor sheets typically use cylinders as the power source. However, most clamping cylinders are conventional cylinders with non-adjustable drive strokes. When clamping and fixing resistor sheets of different sizes, since resistor sheets are precision electronic components, it is easy to damage larger resistor sheets.
[0008] This application provides an electric gripper device for resistive elements, which adopts the following technical solution:
[0009] An electric gripper device for resistive elements includes a base, a drive slider, an electric drive unit, two sets of hinged linkages, two gripper ends, two elastic clamping blocks, and an electronic control module. The electric drive unit is mounted on the base and drives the drive slider to move back and forth along the central axis of the base. One set of hinged linkages is hinged between one side of the base, one side of the drive slider, and one gripper end. The other set of hinged linkages is hinged between the other side of the base, the other side of the drive slider, and the other gripper end. The drive slider drives the two elastic clamping blocks to move closer or further apart through the hinged linkages. The elastic clamping blocks are mounted on the inner side of the gripper ends and are used to contact the resistive element to be gripped. The electronic control module is located between the elastic clamping blocks and the electric drive unit. The electronic control module controls the driving stroke of the electric drive unit by feeding back the magnitude of the squeezing force received by the elastic clamping blocks.
[0010] In one feasible technical solution of this application, an installation groove is provided on the inner side of the gripper end, the elastic clamping block is snapped into the installation groove, the electronic control module includes a pressure sensor and a control circuit board, the pressure sensor is disposed between the bottom of the installation groove and the elastic clamping block, the pressure sensor is electrically connected to the control circuit board through a first cable, and the electric drive unit is electrically connected to the control circuit board through a second cable.
[0011] In one feasible technical solution of this application, wire clips are provided on both opposite sides of the base, and the two first cables are respectively clipped into the wire clips.
[0012] In one feasible technical solution of this application, the inner side of the elastic clamp is provided with a concave arc groove, and the concave arc groove is provided with anti-slip stripes.
[0013] In one feasible technical solution of this application, the thickness of the elastic clamp is between 6 and 15 mm.
[0014] In one feasible technical solution of this application, the electric drive unit includes a servo motor and a drive screw. The drive screw is rotatably mounted on the central axis of the base. The servo motor is mounted on the base. The output shaft of the servo motor is connected to the drive screw. The drive screw and the drive slider are threadedly connected. The drive slider and the servo motor are located on opposite sides of the base.
[0015] In one feasible technical solution of this application, the elastic clamping block is an antistatic rubber block, and the gripper end is an aluminum alloy block.
[0016] In one feasible technical solution of this application, the hinged linkage assembly includes a bent linkage, a first transmission rod, and a second transmission rod. The bent linkage is located between the first transmission rod and the second transmission rod. The two ends of the first transmission rod are respectively hinged to the side of the driving slider and the middle of the bent linkage. The two ends of the bent linkage are respectively hinged to the inner side of the base and the inner end of the gripper end. The two ends of the second transmission rod are respectively hinged to the outer side of the base and the outer end of the gripper end.
[0017] In one feasible technical solution of this application, hinge seats are provided on both opposite sides of the base, and the ends of the bent connecting rod and the first transmission rod are hinged to the hinge seats.
[0018] In summary, this application includes at least one of the following beneficial technical effects:
[0019] After the electric drive unit is started, it can drive the drive slider to move back and forth. Then, through the transmission action of two sets of hinged linkages, it can drive the two sets of elastic clamps to move closer or further apart. Unlike the common cylinder drive mode, when clamping resistors of different sizes, this device can control the electric drive unit to stop working when the squeezing force received by the elastic clamps reaches the preset pressure value, based on feedback from the electronic control module. As a result, the two sets of elastic clamps will no longer continue to clamp the resistor in the middle. This provides greater flexibility, effectively prevents the clamped resistor from being squeezed and damaged, and provides good protection for the resistor. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the structure of an electric gripper device for resistive elements according to an embodiment of this application.
[0022] Explanation of reference numerals in the attached figures:
[0023] 1. Base; 11. Cable clamp; 12. Hinge connector;
[0024] 2. Drive the slider;
[0025] 3. Electric drive unit; 31. Servo motor; 32. Drive screw;
[0026] 4. Hinged linkage assembly; 41. Bending linkage; 42. First transmission rod; 43. Second transmission rod;
[0027] 5. Gripper end; 51. Mounting slot;
[0028] 6. Elastic clamping block; 61. Concave circular arc groove;
[0029] 7. Electrical control module; 71. Pressure sensor; 72. Control circuit board; 73. First cable; 74. Second cable. Detailed Implementation
[0030] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.
[0031] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0032] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0033] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0034] The following is in conjunction with the appendix Figure 1 This application will be described in further detail.
[0035] This application discloses an electric gripper device for resistive elements. (Refer to...) Figure 1An electric gripper device for resistive sheets includes a base 1, a drive slider 2, an electric drive unit 3, two sets of hinged linkages 4, two gripper ends 5, two elastic clamping blocks 6, and an electronic control module 7. The electric drive unit 3 is mounted on the base 1 and is used to drive the drive slider 2 to move back and forth along the central axis of the base 1. One set of hinged linkages 4 is hinged between one side of the base 1, one side of the drive slider 2, and one gripper end 5. The other set of hinged linkages 4 is hinged between the other side of the base 1, the other side of the drive slider 2, and the other gripper end 5. The drive slider 2 drives the two elastic clamping blocks 6 to move closer or further apart through the hinged linkages 4. The elastic clamping blocks 6 are mounted on the inner side of the gripper ends 5 and are used to contact the resistive sheet to be gripped. The electronic control module 7 is located between the elastic clamping blocks 6 and the electric drive unit 3.
[0036] In this embodiment, the electronic control module 7 controls the driving stroke of the electric drive unit 3 by feeding back the squeezing force received by the elastic clamping block 6. An mounting groove 51 is provided on the inner side of the gripper end 5, and the elastic clamping block 6 is engaged in the mounting groove 51. The electronic control module 7 includes a pressure sensor 71 and a control circuit board 72. The pressure sensor 71 is located between the bottom of the mounting groove 51 and the elastic clamping block 6. The pressure sensor 71 is electrically connected to the control circuit board 72 via a first cable 73. The electric drive unit 3 is electrically connected to the control circuit board 72 via a second cable 74. Wire clips 11 are provided on opposite sides of the base 1, and the two first cables 73 are respectively engaged in the wire clips 11. The electronic control module 7 designed above has a simple structure, is easy to install, convenient to operate, and runs stably.
[0037] To prevent the clamped resistor from loosening or falling off easily, the inner side of the elastic clamp 6 is provided with a concave arc groove 61, and anti-slip stripes are provided on the concave arc groove 61. The thickness of the elastic clamp 6 is between 6 and 15 mm.
[0038] In this embodiment, the electric drive unit 3 includes a servo motor 31 and a drive screw 32. The drive screw 32 is rotatably mounted on the central axis of the base 1. The servo motor 31 is mounted on the base 1. The output shaft of the servo motor 31 is connected to the drive screw 32. The drive screw 32 and the drive slider 2 are threadedly connected. The drive slider 2 and the servo motor 31 are located on opposite sides of the base 1. The elastic clamping block 6 is an anti-static rubber block, and the gripper end 5 is an aluminum alloy block.
[0039] The electric drive unit 3 designed above has a simple structure, is easy to install, convenient to operate, and runs stably, and can quickly drive the drive slider 2 to move precisely.
[0040] In this embodiment, the hinged linkage assembly 4 includes a bent linkage 41, a first transmission rod 42, and a second transmission rod 43. The bent linkage 41 is located between the first transmission rod 42 and the second transmission rod 43. The two ends of the first transmission rod 42 are respectively hinged to the side of the driving slider 2 and the middle of the bent linkage 41. The two ends of the bent linkage 41 are respectively hinged to the inner side of the base 1 and the inner end of the gripper end 5. The two ends of the second transmission rod 43 are respectively hinged to the outer side of the base 1 and the outer end of the gripper end 5. Hinges 12 are provided on opposite sides of the base 1, and the ends of the bent linkage 41 and the first transmission rod 42 are hinged to the hinge seats 12. The hinged linkage assembly 4 designed above has a simple structure, stable transmission, and convenient installation.
[0041] The beneficial technical effects of the electric gripper device for resistive elements according to an embodiment of this application are roughly as follows:
[0042] After the electric drive unit 3 is started, it can drive the drive slider 2 to move back and forth. Then, through the transmission action of the two sets of hinged connecting rods 4, it can drive the two sets of elastic clamps 6 to move closer or further apart. Unlike the common cylinder drive mode, when clamping resistors of different sizes, this device can control the electric drive unit 3 to stop working when the pressure received by the elastic clamps 6 reaches the preset pressure value, as indicated by the feedback from the electronic control module 7. Thus, the two sets of elastic clamps 6 will no longer continue to clamp the resistor in the middle. This provides greater flexibility, effectively prevents the clamped resistor from being squeezed and damaged, and provides good protection for the resistor.
[0043] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A resistance sheet electrically operated jaw device, characterized by, The utility model provides a kind of electric resistance sheet clamping device, including base (1), drive slider (2), electric drive part (3), two groups of articulated connecting rod groups (4), two clamping jaw ends (5), two elastic clamping blocks (6) and electric control module (7), the electric drive part (3) is installed on the base (1) and is used to drive the drive slider (2) to and fro along the central axis of the base (1), one group articulated connecting rod group (4) is articulated between the one side of the base (1), the one side of the drive slider (2) and a clamping jaw end (5), another articulated connecting rod group (4) is articulated between the other side of the base (1), the other side of the drive slider (2) and another clamping jaw end (5), the drive slider (2) is driven by articulated connecting rod group (4) two elastic clamping blocks (6) are close to each other or away from each other, the elastic clamping block (6) is installed on the inner side of the clamping jaw end (5) and is used to contact the resistance sheet to be clamped, and the electric control module (7) is located between the elastic clamping block (6) and the electric drive part (3).
2. The electric resistance sheet electrically operated jaw device according to claim 1, wherein The inner side of the clamping jaw end (5) is provided with a mounting groove (51), and the elastic clamping block (6) is clamped in the mounting groove (51). The electric control module (7) includes a pressure sensor (71) and a control circuit board (72). The pressure sensor (71) is arranged between the groove bottom of the mounting groove (51) and the elastic clamping block (6). The pressure sensor (71) is electrically connected to the control circuit board (72) through a first cable (73). The electric drive part (3) is electrically connected to the control circuit board (72) through a second cable (74).
3. The electrically resistive sheet electrically powered jaw device of claim 2, wherein, Opposite sides of the base (1) are provided with wire cards (11). Two first cables (73) are clamped in the wire cards (11) respectively.
4. The electric resistance sheet electric clamping jaw device according to claim 1, characterized by The inner side of the elastic clamping block (6) is provided with a concave circular-arc groove (61), and the concave circular-arc groove (61) is provided with anti-skid stripes.
5. The electric resistance sheet electrically operated jaw device according to claim 1, wherein The thickness of the elastic clamping block (6) is between 6-15 mm.
6. The electric resistance sheet electrically operated jaw device according to claim 1, wherein The electric drive part (3) includes a servo motor (31) and a drive screw (32). The drive screw (32) is rotatably assembled at the central axis of the base (1). The servo motor (31) is installed on the base (1). The output shaft of the servo motor (31) is connected to the drive screw (32). The drive screw (32) is threadedly connected to the drive slider (2). The drive slider (2) and the servo motor (31) are located on opposite sides of the base (1) respectively.
7. The electrically resistive sheet electrically powered jaw device of claim 1, wherein, The elastic clamping block (6) is an anti-static rubber block, and the clamping jaw end (5) is an aluminum alloy block.
8. The electrically resistive sheet electrically powered jaw device of claim 1, wherein, The articulated connecting rod set (4) comprises a bent connecting rod (41), a first transmission rod (42) and a second transmission rod (43), the bent connecting rod (41) is located between the first transmission rod (42) and the second transmission rod (43), two ends of the first transmission rod (42) are respectively hinged to the side of the driving slider (2), the middle part of the bent connecting rod (41), two ends of the bent connecting rod (41) are respectively hinged to the inner side of the side of the base (1), the inner side end of the jaw end (5), two ends of the second transmission rod (43) are respectively hinged to the outer side of the side of the base (1), and the outer side end of the jaw end (5).
9. The electrically resistive sheet electrically powered jaw device of claim 8, wherein, The opposite two sides of the base (1) are provided with hinged seats (12), and the ends of the bent connecting rod (41) and the first transmission rod (42) are hinged to the hinged seats (12).
Citation Information
Patent Citations
Manipulator for adjusting aluminum spraying positive electrode and negative electrode of resistor disc
CN221183320U