Surface layer coating equipment for composite needled felt

By setting a limiting roller and an adjusting block in the needle-punched felt coating equipment, and using air pressure and a motor to adjust the position and pressure of the limiting roller, the problem of wrinkles caused by the offset of the needle-punched felt during the coating process is solved, and uniform coating and adaptation to needle-punched felt of different thicknesses are achieved.

CN224057747UActive Publication Date: 2026-03-31JIANGSU FANGZHOU ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In the prior art, needle-punched felt is prone to displacement during the coating process, resulting in wrinkles and ineffective coating on the surface, and it is impossible to effectively prevent the needle-punched felt from shifting during the coating process.

Method used

A surface coating device for composite needle-punched felt was designed. By setting a limiting roller and an adjusting block above the driven roller, the position and pressure of the limiting roller are adjusted by air pressure and a drive motor to ensure that the needle-punched felt remains stable during the coating process and to prevent wrinkles and improper pressure.

Benefits of technology

It effectively prevents wrinkles caused by misalignment during the coating process of needle-punched felt, ensures uniform coating, adapts to needle-punched felt of different thicknesses, and improves the coating effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of needled felt processing, in particular to surface layer coating equipment for composite needled felt, which comprises a case, a coating nozzle is fixedly connected inside the case, a driven roller rotatably connected with the case is arranged on one side of the coating nozzle, a limit mechanism comprises a support frame fixedly connected to the upper end of the case, and the support frame is fixedly connected with the lower end of the case. The supporting frame is arranged above the driven roller, a limiting roller is arranged on the inner side of the supporting frame, the limiting roller is rotationally connected to a moving frame, and an adjusting block is arranged above the moving frame; the limiting roller is arranged above the driven roller, pressure can be applied to the needled felt on the surface of the driven roller, the needled felt can be limited, the surface of the needled felt can be prevented from wrinkling due to movement of the needled felt by applying pressure to the surface of the needled felt, and invalid coating caused by wrinkling of the needled felt can be effectively reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to needle felt processing technical field, especially a kind of surface coating equipment for composite needle felt. BACKGROUND

[0002] Needle felt is the nonwoven material formed by needle punching process of fiber interlaced entanglement, need to coat its surface in needle felt production process, mainly to improve its functionality: by film or spraying resin and other materials, can enhance waterproofness, chemical corrosion resistance and anti-fouling performance, extend material service life;While optimizing surface flatness, reduce fiber drop, make it adapt to the complex working condition demand under high temperature, high humidity or corrosive environment, need to use a kind of surface coating equipment for composite needle felt when coating its surface.

[0003] Through the retrieval, China patent "a needle felt surface coating equipment" authorized announcement number "CN220611134U", by being provided with workbench, support, side plate A, pull assembly, limiting mechanism, vertical board C, glue coating assembly and power supply, the utility model realizes the action of limiting different width needle felt, prevents needle felt from appearing swing phenomenon and then leading to uneven glue coating;

[0004] The above-mentioned application can limit different width needle felt by the electric push rod of limiting mechanism driving moving ring to move on follow-up shaft;But the above-mentioned application sets moving ring at both ends of follow-up shaft, if needle felt deviates during coating, needle felt will contact with moving ring on both sides, which may cause wrinkles on the surface of needle felt, leading to invalid coating of needle felt.

[0005] Therefore, a kind of surface coating equipment for composite needle felt is proposed to solve the above problems. UTILITY MODEL CONTENT

[0006] The utility model aims to solve the above-mentioned problems and provide a kind of surface coating equipment for composite needle felt, which improves the problem of preventing needle felt from deviating during coating.

[0007] The utility model realizes the above-mentioned purposes by the following technical solutions, a kind of surface coating equipment for composite needle felt, comprising: cabinet, the inside fixed connection of the cabinet is provided with coating nozzle, one side of the coating nozzle is provided with driven roller rotatably connected with cabinet;

[0008] Limiting mechanism, the supporting frame fixedly connected on the upper end of the cabinet is included, the supporting frame is arranged above driven roller, the inner side of the supporting frame is provided with limiting roller, the limiting roller is rotatably connected to moving frame, the upper of the moving frame is provided with adjusting block.

[0009] Preferably, two first cylinders are arranged between the adjusting block and the moving frame, the top end of the first cylinder is fixedly connected to the adjusting block, and the top end of the adjusting block is slidingly connected to the inner wall of the support frame. Avoiding the pressure of the limiting roller on the needle felt being too large or too small.

[0010] Preferably, the inner wall of the support frame is rotationally connected with a threaded rod, one end of the threaded rod is provided with a driving motor, the driving motor is fixedly connected to the support frame, the driving end of the driving motor is fixedly connected with one end of the threaded rod, and the top end of the adjusting block is arranged on the surface of the threaded rod. The limiting roller is driven to correct the deviation of the needle felt.

[0011] Preferably, the inner wall of the first cylinder is slidingly connected with a first piston, the first piston penetrates through the first cylinder and is fixedly connected with the moving frame, the two first cylinders are connected in communication through an air pipe, the inner wall of the support frame is fixedly connected with a second cylinder, and the second cylinder is in communication with the air pipe. Adjust the pressure of the limiting roller on the needle felt.

[0012] Preferably, the inner wall of the second cylinder is slidingly connected with a second piston, a spring is fixedly connected between the bottom end of the second piston and the inner bottom wall of the second cylinder, the outer surface of the support frame is fixedly connected with an air pump, and the air pump is in communication with the second cylinder. Adjust the pressure in the three cylinders.

[0013] Preferably, the inside of the case is rotationally connected with a winding roller, the winding roller and the driven roller are provided with a flattening roller, the flattening roller is below the horizontal line of the winding roller, and the driven roller is between the horizontal lines of the winding roller and the flattening roller. Flatten the needle felt.

[0014] Preferably, the coating nozzle is provided with a collecting roller away from one side of the support frame, one end of the collecting roller is rotationally connected to the inner wall of the case, and the other end is driven by a motor. It is convenient to collect the needle felt.

[0015] The beneficial effects of the utility model are:

[0016] 1. By arranging the limiting roller above the driven roller, the pressure of the limiting roller on the needle felt on the surface of the driven roller can be applied, and the limiting roller can be limited. By applying pressure to the surface of the needle felt, wrinkles on the surface of the needle felt caused by movement of the needle felt can be avoided, thereby effectively reducing invalid coating caused by wrinkles of the needle felt. By arranging two first cylinders between the limiting roller and the adjusting block, the pressure of the limiting roller on the needle felt can be effectively prevented from being too large or too small by applying pressure to the needle felt through air pressure.

[0017] 2. By setting the moving frame on the surface of the threaded rod, when the needle-punched felt deviates, the lateral movement of the limiting roller can be adjusted by starting the drive motor. The friction between the limiting roller and the surface of the needle-punched felt is used to adjust the needle-punched felt and bring it back to the preset position, which can effectively correct the deviation in the needle-punched felt coating process.

[0018] 3. By setting the second cylinder to be connected to the two first cylinders and the air pump respectively, the pressure in the second cylinder can be adjusted by the air pump according to the different thicknesses of the needle-punched felt during processing, thereby adjusting the pressure in the two first cylinders, which facilitates the pressure adjustment between the limit roller and the needle-punched felt. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is an overall sectional view of the present invention;

[0021] Figure 3 This is a schematic diagram of the overall structure of the limiting mechanism of this utility model;

[0022] Figure 4 This is a cross-sectional view of the first and second cylinder blocks of this utility model.

[0023] In the diagram: 100, chassis; 110, driven roller; 120, winding roller; 130, leveling roller; 140, collecting roller; 200, coating nozzle; 300, limiting mechanism; 310, support frame; 320, limiting roller; 330, moving frame; 340, adjusting block; 350, first cylinder; 351, first piston; 360, second cylinder; 361, second piston; 362, spring; 370, air pump; 380, threaded rod; 390, drive motor. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In practical implementation: such as Figures 1-4 As shown, a surface coating device for composite needle-punched felt includes: a housing 100, a coating nozzle 200 fixedly connected inside the housing 100, and a driven roller 110 rotatably connected to the housing 100 on one side of the coating nozzle 200.

[0026] The limiting mechanism 300 comprises a support frame 310 fixedly connected to the upper end of the cabinet 100, the support frame 310 is arranged above the driven roller 110, the inner side of the support frame 310 is provided with a limiting roller 320, the limiting roller 320 is rotationally connected to a moving frame 330, and the upper side of the moving frame 330 is provided with an adjusting block 340.

[0027] The paint enters the supply system through the storage tank, is pressurized by the conveying pump and is delivered to the coating nozzle 200, is atomized by the cooperation of the high-pressure pump and the narrow nozzle hole of the coating nozzle 200, and is used to coat the surface of the needle felt.

[0028] As shown in Figure 1 , Figure 3 and Figure 4 , two first cylinders 350 are arranged between the adjusting block 340 and the moving frame 330, the top end of the first cylinder 350 is fixedly connected to the adjusting block 340, the top end of the adjusting block 340 is slidingly connected to the inner wall of the support frame 310, the inner wall of the support frame 310 is rotationally connected with a threaded rod 380, one end of the threaded rod 380 is provided with a driving motor 390, the driving motor 390 is fixedly connected to the support frame 310, the driving end of the driving motor 390 is fixedly connected to one end of the threaded rod 380, the top end of the adjusting block 340 is arranged on the surface of the threaded rod 380, the inner wall of the first cylinder 350 is slidingly connected with a first piston 351, the first piston 351 penetrates out of the first cylinder 350 and is fixedly connected to the moving frame 330, the two first cylinders 350 are connected in communication through an air pipe, the inner wall of the support frame 310 is fixedly connected with a second cylinder 360, the second cylinder 360 is connected in communication with the air pipe, the inner wall of the second cylinder 360 is slidingly connected with a second piston 361, the bottom end of the second piston 361 is fixedly connected with a spring 362 between the inner bottom wall of the second cylinder 360, the outer surface of the support frame 310 is fixedly connected with an air pump 370, and the air pump 370 is connected in communication with the second cylinder 360.

[0029] The communication points of the two first cylinders 350 are located in the chamber formed between the first piston 351 and the inner bottom wall of the second cylinder 360, and the communication points of the second cylinder 360 and the air pump 370 and the two first cylinders 350 are located in the chamber formed between the second piston 361 and the inner top wall of the second cylinder 360. When it is necessary to coat the thicker needle punching felt, in order to prevent the pressure of the limiting roller 320 on the needle punching felt from being too large, the air pump 370 is needed to fill air into the second cylinder 360, at this time, the pressure in the second cylinder 360 increases, and the spring 362 and the second piston 361 are matched to pass part of the gas into the two first cylinders 350, the pressure in the chamber between the first piston 351 and the inner bottom wall of the first cylinder 350 increases, the first piston 351 is extruded upwards, so as to reduce the pressure of the limiting roller 320 on the needle punching felt. When it is necessary to coat the thinner needle punching felt, the air in the second cylinder 360 is extracted through the air pump 370, and the principle is opposite to the above.

[0030] As shown in Figure 1 and Figure 2 The inside of the case 100 is rotationally connected with a winding roller 120, the winding roller 120 and the driven roller 110 are provided with a flattening roller 130, the flattening roller 130 is below the horizontal line of the winding roller 120, the driven roller 110 is between the horizontal line of the winding roller 120 and the flattening roller 130, the coating nozzle 200 is provided with a collecting roller 140 away from one side of the support frame 310, one end of the collecting roller 140 is rotationally connected to the inner wall of the case 100 and the other end is driven by a motor.

[0031] In this embodiment, before the needle punching felt is coated, it needs to be wound on the winding roller 120 first, and then the movable end passes below the flattening roller 130, so that the needle punching felt is taut and the probability of wrinkles on the surface is reduced, and then passes between the driven roller 110 and the limiting roller 320, and then passes through the coating nozzle 200, and then is fixed to the collecting roller 140, the collecting roller 140 is driven to rotate by the motor, and the needle punching felt is moved by the rotation of the collecting roller 140, so as to be coated.

[0032] When the needle punching felt passes between the limiting roller 320 and the driven roller 110, the pressure in the first cylinder 350 is adjusted by adjusting the pressure in the second cylinder 360 through the air pump 370, so as to adjust the pressure of the first piston 351 on the needle punching felt, so that the limiting roller 320 applies appropriate pressure to the needle punching felt, so that it stably passes between the driven shaft and the limiting roller 320.

[0033] When the needle felt position deviates from the preset position, the rotation direction of the driving motor 390 is selected according to the direction of its deviation, thereby driving the threaded rod 380 to rotate, and the adjusting block 340 is moved transversely through the rotation of the threaded rod 380, thereby driving the limiting roller 320 to move transversely, and through the friction between the limiting roller 320 and the surface of the needle felt, the needle felt is driven to slide transversely on the surface of the driven roller 110, thereby returning to the right track.

[0034] It should be noted that the driving motor 390 and the threaded rod 380 in the above description are both relatively mature devices in existing technology, and the specific model can be selected according to actual needs. Meanwhile, the power supply of the driving motor 390 can be an internal power supply or a mains power supply, and the specific power supply mode is selected as appropriate, which will not be described here.

[0035] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A surface coating apparatus for a composite needle punched felt, characterized in that Include: The cabinet (100), the inside fixed connection of the cabinet (100) is provided with coating nozzle (200), one side of coating nozzle (200) is provided with driven roller (110) rotationally connected with cabinet (100); Limiting mechanism (300), the supporting frame (310) fixedly connected to the upper end of the cabinet (100) is arranged above the driven roller (110), the inner side of the supporting frame (310) is provided with limiting roller (320), the limiting roller (320) is rotationally connected with the moving frame (330), the upper side of the moving frame (330) is provided with adjusting block (340).

2. A surface coating apparatus for a needled composite mat according to claim 1, wherein: Two first cylinder bodies (350) are arranged between the adjusting block (340) and the moving frame (330), the top end of the first cylinder body (350) is fixedly connected to the adjusting block (340), and the top end of the adjusting block (340) is slidingly connected to the inner wall of the supporting frame (310).

3. A surface coating apparatus for a needled composite mat according to claim 1, wherein: The inner wall of the supporting frame (310) is rotationally connected with a threaded rod (380), one end of the threaded rod (380) is provided with a driving motor (390), the driving motor (390) is fixedly connected to the supporting frame (310), the driving end of the driving motor (390) is fixedly connected with one end of the threaded rod (380), and the top end of the adjusting block (340) is arranged on the surface of the threaded rod (380).

4. A surface coating apparatus for a needled composite mat according to claim 2, wherein: The inner wall of the first cylinder body (350) is slidingly connected with a first piston (351), the first piston (351) penetrates out of the first cylinder body (350) and is fixedly connected with the moving frame (330), two first cylinder bodies (350) are connected in communication through an air pipe, and the inner wall of the supporting frame (310) is fixedly connected with a second cylinder body (360).

5. A surface coating apparatus for a needled composite mat according to claim 4, wherein: The inner wall of the second cylinder body (360) is slidingly connected with a second piston (361), the bottom end of the second piston (361) and the inner bottom wall of the second cylinder body (360) are fixedly connected with a spring (362), and the outer surface of the supporting frame (310) is fixedly connected with an air pump (370).

6. A surface coating apparatus for a needled composite mat according to claim 1, wherein: The inner wall of the second cylinder body (360) is slidingly connected with a second piston (361), the bottom end of the second piston (361) and the inner bottom wall of the second cylinder body (360) are fixedly connected with a spring (362), and the outer surface of the supporting frame (310) is fixedly connected with an air pump (370).

7. A surface coating apparatus for a needled composite mat according to claim 1, wherein: The inner wall of the cabinet (100) is rotationally connected with a winding roller (120), the winding roller (120) and the driven roller (110) are provided with a flattening roller (130), the flattening roller (130) is below the horizontal line of the winding roller (120), and the driven roller (110) is between the horizontal line of the winding roller (120) and the flattening roller (130). The side of the coating nozzle (200) away from the supporting frame (310) is provided with a collecting roller (140), one end of the collecting roller (140) is rotationally connected with the inner wall of the cabinet (100), and the other end is driven by a motor.