Glue rolling and spraying all-in-one machine for mattress processing

Abstract

The utility model provides a glue rolling and spraying all-in-one machine for mattress processing, and belongs to the technical field of machinery. The problem that a glue rolling mechanism of an existing all-in-one machine is inconvenient to clean is solved. The glue rolling and spraying all-in-one machine for mattress processing comprises a first frame, a glue rolling mechanism and a glue spraying mechanism, the glue rolling mechanism and the glue spraying mechanism are sequentially arranged in the first frame from front to back, a conveying line is further horizontally arranged in the first frame, the glue rolling mechanism and the glue spraying mechanism are both arranged above the conveying line, and an opening right facing the glue rolling mechanism is formed in the right side of the first frame; the whole glue rolling mechanism can slide leftwards and rightwards, and the glue rolling mechanism can extend outwards through the opening when sliding rightwards; and the glue rolling mechanism is locked in the first frame through a releasable locking structure. According to the glue rolling and spraying all-in-one machine for mattress processing, the glue rolling mechanism is convenient to clean.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical technology and relates to an integrated roller and spray glue machine, particularly an integrated roller and spray glue machine for mattress processing. Background Technology

[0002] The gluing equipment used in mattress production is mainly used to bond different material layers of the mattress (such as springs, foam, latex, fabric, etc.) to ensure structural stability and durability.

[0003] Existing methods for applying adhesive to mattresses are generally divided into roller coating and spray coating. Among them, roller coating equipment is disclosed in the Chinese Patent Database as a roller coating equipment (application number: 202323199934.6), and spray coating equipment is disclosed in the Chinese Patent Database as a mattress spray coating production line (application number: 202011309495.8).

[0004] The applicant previously proposed connecting the roller coating equipment and the spray coating equipment in series via a conveyor line, enabling both roller coating and spray coating operations on the same production line, which is highly practical. However, the roller coating equipment requires regular cleaning and maintenance during actual use, and the conveyor line and other components need to be protected during cleaning, making the operation cumbersome and inconvenient. Utility Model Content

[0005] The purpose of this invention is to address the aforementioned problems in existing technologies by proposing an integrated roller and spray glue machine for mattress processing that facilitates cleaning of the roller glue mechanism.

[0006] The objective of this utility model can be achieved through the following technical solution: a mattress processing roller and spray glue integrated machine, comprising a first frame and a roller glue mechanism and a spray glue mechanism arranged sequentially from front to back within the first frame. A conveyor line is also horizontally arranged within the first frame, and both the roller glue mechanism and the spray glue mechanism are arranged above the conveyor line. The first frame has an opening on the right side facing the roller glue mechanism, allowing the roller glue mechanism to slide left and right as a whole, and extending outward through the opening when sliding to the right. The roller glue mechanism is locked within the first frame by a releasable locking structure.

[0007] The entire glue-rolling mechanism can be extended outward from the first frame through the opening. This not only isolates the glue-rolling mechanism and reduces obstruction during cleaning, but also staggers the position of the glue-rolling mechanism from the conveyor line, eliminating the need to protect the conveyor line and other components before cleaning, thus making the entire cleaning process easy and smooth.

[0008] In the aforementioned integrated roller and spray glue machine for mattress processing, the roller glue mechanism includes a second frame that provides support. The lower side of the second frame has a clearance space for the conveyor line to pass through. Both the front and rear sides of the second frame are slidably connected to the first frame. The clearance space is open on the left side to allow the second frame to slide away from the conveyor line, and casters are installed at the bottom right side of the second frame. The slidable connection between the roller glue mechanism and the first frame on the front and rear sides ensures smooth overall sliding of the mechanism and effectively reduces interference with cleaning, making cleaning the roller glue mechanism more convenient.

[0009] In the aforementioned integrated roller and glue spraying machine for mattress processing, horizontal beams are fixed to the front and rear sides of the second frame. The beams extend horizontally, and the second frame slides against the first frame using these two beams. The placement of the two beams at the front and rear of the second frame further reduces interference with the washing process.

[0010] In the aforementioned integrated roller and glue spraying machine for mattress processing, the crossbeam slides in conjunction with the first frame via a guide rail slider structure.

[0011] In the aforementioned integrated roller and spray glue machine for mattress processing, a limiting structure is provided between the second frame and the first frame to prevent the roller glue mechanism from fully extending out of the first frame when it slides to the right, so as to prevent the roller glue mechanism from falling off, causing damage and posing safety hazards.

[0012] In the above-mentioned integrated roller and spray glue machine for mattress processing, the limiting structure includes two blocks fixed to the lower left side of the two crossbeams respectively. The right side of the first frame has two vertically arranged limiting blocks. The limiting blocks are respectively set opposite to the two blocks to restrict the two blocks from moving to the right, thereby restricting the roller glue mechanism from moving to the right. It has the advantages of simple structure and stable operation.

[0013] In the aforementioned integrated roller and spray adhesive machine for mattress processing, a rubber block is provided between the directly opposite stop block and the limit block, and the rubber block is fixed to the stop block or the limit block. Under the action of the rubber block, the stop block and the limit block make indirect and elastic contact, thereby reducing the vibration generated by the braking roller mechanism and making the overall operation smoother and easier.

[0014] In the above-mentioned integrated roller and spray glue machine for mattress processing, the rightmost part of the second frame is a vertically arranged, plate-shaped frame. The frame is located outside the first frame, and as the roller glue mechanism moves to the left, the frame can press against the outer wall of the first frame to limit the roller glue mechanism from moving further to the left, so that the roller glue mechanism can be reset to the position in one go, which is convenient for use.

[0015] In the aforementioned integrated roller and glue spraying machine for mattress processing, the locking structure is a hook and latch, which includes a hook body fixed on the first frame and a lock body fixed on the second frame, and the lock body has a pull hook rod for hooking the hook body.

[0016] In the aforementioned integrated roller and glue spraying machine for mattress processing, the locking body is mounted on the frame. The latch part is also mounted on the frame for easy latch operation.

[0017] Compared with existing technologies, this integrated roller and glue spraying machine for mattress processing has the following advantages:

[0018] 1. The entire glue-rolling mechanism can be set up so that the first frame can extend outward through the opening. This not only makes the glue-rolling mechanism independent, reducing obstruction during cleaning, but also makes the glue-rolling mechanism and the conveyor line staggered, eliminating the need to protect the conveyor line and other components before cleaning, so that the entire cleaning process can be carried out easily and smoothly.

[0019] 2. Under the action of the rubber block, the stop block and the limit block make indirect and elastic contact, so as to reduce the vibration generated by the braking and rolling mechanism and make the overall operation smoother and easier. Attached Figure Description

[0020] Figure 1 This is a 3D schematic diagram of the integrated roller and glue spraying machine for mattress processing.

[0021] Figure 2 yes Figure 1 Enlarged diagram of point A in the middle.

[0022] Figure 3 This is a schematic diagram of a mattress processing machine that integrates rolling and spraying adhesive when the rolling mechanism slides out.

[0023] Figure 4 yes Figure 3 Enlarged diagram of point B in the middle.

[0024] Figure 5 This is a schematic diagram of the glue-rolling mechanism.

[0025] In the diagram, 1 is the first frame; 1a is the opening; 1b is the limiting block; 1c is the door; 2 is the glue rolling mechanism; 2a is the second frame; 2b is the clearance space; 2c is the caster; 2d is the frame; 3 is the glue spraying mechanism; 4 is the conveyor line; 5 is the crossbeam; 6 is the linear guide rail; 7 is the stop block; 8 is the rubber block; 9 is the buckle; 9a is the hook; 9b is the pull hook rod. Detailed Implementation

[0026] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0027] Example 1: As Figure 1As shown, this integrated roller and spray glue machine for mattress processing includes a first frame 1 and a roller glue mechanism 2 and a spray glue mechanism 3 arranged sequentially from front to back within the first frame 1. A conveyor line 4 is also horizontally arranged within the first frame 1, and both the roller glue mechanism 2 and the spray glue mechanism 3 are positioned above the conveyor line 4. The specific structures of the roller glue mechanism 2, the spray glue mechanism 3, and the conveyor line 4 are all existing and will not be described in detail here.

[0028] To further explain,

[0029] like Figure 1 and Figure 2 As shown, the first frame 1 has an opening 1a on the right side facing the roller glue mechanism 2. The roller glue mechanism 2 can slide left and right as a whole, and when the roller glue mechanism 2 slides to the right, it can extend out of the first frame 1 through the opening 1a. The roller glue mechanism 2 is locked inside the first frame 1 by a releasable locking structure.

[0030] The entire roller glue mechanism 2 can extend out of the first frame 1 through the opening 1a. This not only makes the roller glue mechanism 2 independent, reducing cleaning obstruction, but also makes the roller glue mechanism 2 and the conveyor line 4 staggered, eliminating the need to protect the conveyor line 4 and other components before cleaning, so that the entire cleaning process can be carried out easily and smoothly.

[0031] Specifically

[0032] like Figure 2 and Figure 5 As shown, the roller mechanism 2 includes a second frame 2a that provides support. The lower side of the second frame 2a has a clearance space 2b for the conveyor line 4 to pass through. The front and rear sides of the second frame 2a are slidably connected to the first frame 1. The clearance space 2b is open on the left side so that the second frame 2a can avoid the conveyor line 4 when sliding. A caster 2c is installed at the bottom right side of the second frame 2a.

[0033] The glue-rolling mechanism 2 is slidably connected to the first frame 1 through the front and rear sides of the second frame 2a. This ensures that the glue-rolling mechanism 2 slides smoothly as a whole and effectively reduces interference with cleaning, making the cleaning of the glue-rolling mechanism 2 more convenient.

[0034] Meanwhile, the addition of casters 2c makes the overall movement of the roller mechanism 2 easier and more convenient to use.

[0035] Among them, such as Figure 3 , Figure 4 and Figure 5As shown, the sliding mechanism between the second frame 2a and the first frame 1 is as follows: A horizontal beam 5 is fixed to both the foremost and rearmost sides of the second frame 2a. The beams 5 extend horizontally, and the second frame 2a slides against the first frame 1 using the two beams 5. The two beams 5 are respectively positioned at the foremost and rearmost sides of the second frame 2a, further reducing interference from the beams 5 during cleaning. In this embodiment, the beams 5 slide against the first frame 1 via a guide rail slider structure. Specifically, the guide rail slider structure includes a linear guide rail 6 horizontally fixed to the first frame 1 and multiple sliders mounted on the linear guide rail 6. The linear guide rail 6 extends horizontally, and the sliders are fixedly connected to the corresponding beams 5.

[0036] To further explain, a limiting structure is provided between the second frame 2a and the first frame 1 to prevent the glue rolling mechanism 2 from fully extending out of the first frame 1 when it slides to the right, so as to prevent the glue rolling mechanism 2 from falling off, causing damage and posing a safety hazard.

[0037] In this embodiment,

[0038] like Figure 4 As shown, the limiting structure includes two stops 7 fixed to the lower left side of the two crossbeams 5 respectively. The right side of the first frame 1 has two vertically arranged limiting blocks 1b, which are positioned opposite the two stops 7 to restrict the rightward movement of the two stops 7, thereby limiting the continued rightward movement of the roller mechanism 2. This structure has advantages such as simple structure and stable operation. Further explanation: a rubber block 8 is provided between the opposing stops 7 and the limiting blocks 1b, and the rubber block 8 is fixed to either the stops 7 or the limiting blocks 1b. At this time, the stops 7 are limited by contact between the rubber block 8 and the limiting blocks 1b. Under the action of the rubber block 8, the stops 7 and the limiting blocks 1b are in indirect and elastic contact, reducing the vibration generated by the braking roller mechanism 2 and making the overall operation smoother and easier.

[0039] like Figure 1 and Figure 2 As shown, the locking structure is as follows: the locking structure is a hook 9, which is an existing product, and the hook 9 used in this application is a push-pull hook 9 manufactured by Hercules Company. The hook 9 includes a hook 9a fixed on the first frame 1 and a lock body fixed on the second frame 2a, and the lock body has a pull hook rod 9b for hooking the hook 9a.

[0040] To further explain, the rightmost part of the second frame 2a is a vertically arranged, plate-shaped frame 2d. The frame 2d is located outside the first frame 1, and as the glue rolling mechanism 2 moves to the left, the frame 2d can press against the outer wall of the first frame 1 to limit the glue rolling mechanism 2 from moving further to the left, so that the glue rolling mechanism 2 can be reset to its original position in one go, which is convenient for use.

[0041] In the actual product, both the lock body and caster 2c are mounted on the frame 2d. The latch 9 is also mounted on the frame 2d for easy operation. A door 1c is hinged to the opening 1a, contributing to a cleaner overall appearance.

[0042] Example 2: The structure and principle of Example 2 are basically the same as those of Example 1. The difference is that the locking structure includes a pressure plate that is horizontally fixed to the lower side of the frame 2d. The first frame 1 has a horizontally set connecting plate. When the frame 2d presses against the outside of the first frame 1, the pressure plate presses against the connecting plate and the two are detachably fixed together by multiple screws.

[0043] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. A roll and glue integrated machine for mattress processing, comprising a first frame (1) and a glue rolling mechanism (2) and a glue spraying mechanism (3) arranged in the first frame (1) in sequence from front to back, a conveying line (4) is also horizontally arranged in the first frame (1), and the glue rolling mechanism (2) and the glue spraying mechanism (3) are both arranged above the conveying line (4), characterized in that, The first frame (1) has an opening (1a) on the right side, which is opposite to the glue rolling mechanism (2). The glue rolling mechanism (2) can slide left and right as a whole, and can extend outwards through the opening (1a) when it slides to the right. The glue rolling mechanism (2) is locked in the first frame (1) by a releasable locking structure.

2. The roll and glue integrated machine for mattress processing according to claim 1, characterized in that, The glue rolling mechanism (2) includes a second frame (2a) for support. The second frame (2a) has an avoidance space (2b) on the lower side for the conveying line (4) to pass through. The front and rear sides of the second frame (2a) are both in sliding connection with the first frame (1). The avoidance space (2b) is open on the left side to avoid the conveying line (4) when the second frame (2a) slides. The bottom right side of the second frame (2a) is provided with a castor (2c).

3. The roll and glue integrated machine for mattress processing according to claim 2, characterized in that, The frontmost and rearmost sides of the second frame (2a) are both horizontally fixed with crossbeams (5), which extend left and right in length. The second frame (2a) is in sliding cooperation with the first frame (1) by the two crossbeams (5).

4. The roll and glue integrated machine for mattress processing according to claim 3, characterized in that, The crossbeams (5) are in sliding cooperation with the first frame (1) by a guide rail and sliding block structure.

5. The roll and glue integrated machine for mattress processing according to claim 3 or 4, characterized in that, A limiting structure is arranged between the second frame (2a) and the first frame (1) to prevent the glue rolling mechanism (2) from extending out of the first frame (1) when it slides to the right.

6. The roll and glue integrated machine for mattress processing according to claim 5, characterized in that, The limiting structure includes two stop blocks (7) fixed on the lower side of the left ends of the two crossbeams (5). The right side of the first frame (1) is provided with two limiting blocks (1b) arranged vertically. The limiting blocks (1b) are opposite to the stop blocks (7) to limit the right movement of the stop blocks (7) respectively.

7. The roll and glue integrated machine for mattress processing according to claim 6, characterized in that, A rubber block (8) is arranged between the stop block (7) and the limiting block (1b) which are opposite to each other. The rubber block (8) is fixed on the stop block (7) or the limiting block (1b).

8. The roll and glue integrated machine for mattress processing according to claim 1, characterized in that, The rightmost side of the second frame (2a) is a frame body (2d) arranged vertically and in a plate shape. The frame body (2d) is outside the first frame (1), and can press against the outer wall of the first frame (1) when the glue rolling mechanism (2) moves to the left.

9. The roll and glue integrated machine for mattress processing according to claim 8, characterized in that, The locking structure is a buckle (9), which includes a hook body (9a) fixed on the first frame (1) and a lock body fixed on the second frame (2a). The lock body is provided with a pull hook rod (9b) for hooking the hook body (9a).

10. The roll and glue integrated machine for mattress processing according to claim 8, characterized in that, The lock body is arranged on the frame body (2d).

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