Defective product separating device for high-alumina ceramic ball production

Abstract

The utility model relates to the technical field of high-alumina ceramic ball production, and discloses a defective product separating device for high-alumina ceramic ball production, which comprises a mounting component, an automatic defective product separating mechanism is arranged at the middle end of the inner wall of the mounting component, a transparent panel is fixedly mounted on the front surface of the mounting component, and the mounting component comprises a mounting block. The automatic defective product separating mechanism comprises a servo motor, the front face of the servo motor is fixedly connected with the middle end of the back face of the mounting block, a vertical sliding groove is formed in the middle side of the upper end of the front face of the mounting block, and the vertical sliding groove is fixedly connected with the front face of the mounting block. By arranging the mounting assembly and an automatic defective product separation mechanism, defective high-alumina ceramic balls can be automatically separated, the complexity of manual screening is avoided, the working efficiency is greatly improved, meanwhile, the screening accuracy is guaranteed, the production cost is reduced, and the production efficiency is improved. And the competitiveness of enterprises is improved.

Description

Technical Field

[0001] This utility model relates to the field of high-alumina ceramic ball production technology, and in particular to a defective product separation device for high-alumina ceramic ball production. Background Technology

[0002] High-alumina ceramic balls are high-purity alumina ceramic balls. They are characterized by high purity, high strength, high temperature resistance, high pressure resistance, resistance to strong acid and alkali corrosion, good thermal shock stability, and stable chemical properties. They are widely used as bottom packing materials in hydrocracking units, refining units, catalytic reforming units, isomerization units, and demethylation units in petrochemical plants, chemical fiber plants, alkylbenzene plants, aromatics plants, ethylene plants, and natural gas plants. The main production processes for high-alumina ceramic balls include batching, rolling molding, ball milling, sieving, pressure filtration, vacuum slurry preparation, drying, and finished product screening. To meet the quality requirements for high-alumina ceramic balls, in addition to rejecting broken or shattered products, further inspection of minute surface defects is necessary.

[0003] Existing defective product separation devices generally use gripping devices as the main actuators for separating defective and qualified products. Although they can grip and flip ceramic balls, the number of balls gripped at one time is small, while the number of ceramic balls is very large, resulting in low production efficiency, increased production costs, and reduced competitiveness of enterprises.

[0004] Therefore, we propose a defect separation device for the production of high-alumina ceramic balls. Utility Model Content

[0005] The present invention aims to solve the technical problems existing in the prior art and provide a defective product separation device for the production of high-alumina ceramic balls.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a defective product separation device for the production of high-alumina ceramic balls, comprising an installation assembly, wherein an automatic defective product separation mechanism is provided at the middle of the inner wall of the installation assembly, a transparent panel is fixedly installed on the front of the installation assembly, the installation assembly includes an installation block, and the front of the installation block is fixedly connected to the back of the transparent panel, an inclined sliding groove is provided on the upper left side of the front of the installation block, and the automatic defective product separation mechanism includes a servo motor, wherein the front of the servo motor is fixedly connected to the middle of the back of the installation block.

[0007] Preferably, a vertical groove is provided on the upper middle side of the front side of the mounting block, and a triangular groove is provided on the lower end of the vertical groove on the front side of the mounting block.

[0008] Preferably, the output end of the servo motor is located in the mounting groove, extending through the inner wall of the mounting block.

[0009] Preferably, the mounting block has a mounting groove at the lower end of the triangular groove on its front side.

[0010] Preferably, the front of the mounting block has a qualified product sliding channel on the lower left side of the mounting groove.

[0011] Preferably, the front of the mounting block has a defective product sliding channel on the lower right side of the mounting groove.

[0012] Preferably, a separation block is fixedly installed at the output end of the servo motor.

[0013] Preferably, the outer wall of the separation block and the inner wall of the mounting block are movably connected at the mounting groove.

[0014] This invention provides a defective product separation device for the production of high-alumina ceramic balls. It has the following beneficial effects:

[0015] 1. This defective product separation device for the production of high-alumina ceramic balls, by setting up installation components and an automatic defective product separation mechanism, can automatically separate defective high-alumina ceramic balls, avoiding the tedious manual screening, greatly improving work efficiency, ensuring screening accuracy, reducing production costs, and enhancing the competitiveness of enterprises.

[0016] 2. This defect separation device for the production of high-alumina ceramic balls has a transparent panel, which allows for direct observation of the defect separation process and facilitates monitoring and adjustment of the device's operating status. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall front structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the front structure of the mounting component of this utility model;

[0019] Figure 3 This is a schematic diagram of the left wall structure of the automatic defective product separation mechanism of this utility model.

[0020] Legend: 10. Mounting component; 11. Automatic defective product separation mechanism; 12. Transparent panel; 13. Mounting block; 14. Angled slide; 15. Vertical slide; 16. Triangular groove; 17. Mounting groove; 18. Qualified product slide channel; 19. Defective product slide channel; 20. Servo motor; 21. Separation stop. Detailed Implementation

[0021] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0022] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0023] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0024] In the description of the embodiments of this utility model, it should be noted that the terms "center," "upper," "lower," "inner," "outer," and "side," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0025] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this utility model based on the specific circumstances.

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example 1: A defective product separation device for the production of high-alumina ceramic balls, such as... Figures 1-2 As shown, the system includes an installation component 10, an automatic defective product separation mechanism 11 is provided in the middle of the inner wall of the installation component 10, a transparent panel 12 is fixedly installed on the front of the installation component 10, and the installation component 10 includes an installation block 13, the front of the installation block 13 is fixedly connected to the back of the transparent panel 12, and an inclined sliding groove 14 is provided on the upper left side of the front of the installation block 13. By setting up the installation component 10 and the automatic defective product separation mechanism 11, defective high-alumina ceramic balls can be automatically separated, avoiding the tediousness of manual screening, greatly improving work efficiency, ensuring the accuracy of screening, reducing production costs, and improving the competitiveness of enterprises.

[0028] Example 2: Based on Example 1, as follows Figure 2 As shown, a vertical groove 15 is provided on the upper middle side of the front of the mounting block 13. A triangular groove 16 is provided on the lower end of the vertical groove 15 on the front of the mounting block 13. An installation groove 17 is provided on the lower end of the triangular groove 16 on the front of the mounting block 13. A qualified product groove channel 18 is provided on the lower left side of the installation groove 17 on the front of the mounting block 13. A defective product groove channel 19 is provided on the lower right side of the installation groove 17 on the front of the mounting block 13. The defective product automatic separation mechanism 11 includes a servo motor 20. The front of the servo motor 20 is fixedly connected to the middle of the back of the mounting block 13. The output end of the servo motor 20 moves through the inner wall of the mounting block 13 and is located in the installation groove 17. A separation block 21 is fixedly installed on the output end of the servo motor 20. By setting a transparent panel 12, the defective product separation process can be observed intuitively, which facilitates the monitoring and adjustment of the device's operating status.

[0029] Example 3: Based on Examples 1 and 2, as follows... Figure 3 As shown, the automatic defect separation mechanism 11 includes a servo motor 20, and the front of the servo motor 20 is fixedly connected to the middle of the back of the mounting block 13. The output end of the servo motor 20 movably passes through the inner wall of the mounting block 13 and is located at the mounting groove 17. A separation block 21 is fixedly installed on the output end of the servo motor 20, and the outer wall of the separation block 21 is movably connected to the inner wall of the mounting block 13 at the mounting groove 17.

[0030] The working principle of this utility model is as follows: In use, the defective ceramic ball slides into the inclined slide 14, the servo motor 20 is started, and the servo motor 20 drives the separation block 21 to rotate in the mounting groove 17. When the defective ceramic ball passes the separation block 21, the qualified ceramic ball is blocked by the separation block 21 and slides out along the qualified product slide 18, while the defective ceramic ball passes under the separation block 21 and slides out along the defective product slide 19. This realizes the automatic separation of the defective ceramic ball and the qualified ceramic ball. The transparent panel 12 makes it easy to observe the separation process of the defective ceramic ball and the qualified ceramic ball.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A defective product separating device for high-alumina porcelain ball production, comprising a mounting assembly (10), characterized in that: The inner wall of the installation component (10) is provided with an automatic substandard product separating mechanism (11) at the middle end, the front of the installation component (10) is fixedly provided with a transparent panel (12), the installation component (10) comprises an installation block (13), the front of the installation block (13) is fixedly connected with the back of the transparent panel (12), the front of the installation block (13) is provided with an inclined sliding groove (14) at the upper left end, and the automatic substandard product separating mechanism (11) comprises a servo motor (20), and the front of the servo motor (20) is fixedly connected with the middle end of the back of the installation block (13).

2. The defective product separating device for high-alumina porcelain ball production according to claim 1, characterized in that: The front of the installation block (13) is provided with a vertical sliding groove (15) at the upper middle side, and the front of the installation block (13) is provided with a triangular groove (16) at the lower end of the vertical sliding groove (15).

3. The defective product separating device for high-alumina porcelain ball production according to claim 1, characterized in that: The output end of the servo motor (20) is movably penetrated through the inner wall of the installation block (13) at the installation groove (17).

4. The defective product separating device for high-alumina porcelain ball production according to claim 2, characterized in that: The front of the installation block (13) is provided with an installation groove (17) at the lower end of the triangular groove (16).

5. The defective product separating device for high-alumina porcelain ball production according to claim 4, characterized in that: The front of the installation block (13) is provided with a qualified product sliding groove channel (18) at the lower left side of the installation groove (17).

6. The defective product separating device for high-alumina porcelain ball production according to claim 4, characterized in that: The front of the installation block (13) is provided with a defective product sliding groove channel (19) at the lower right side of the installation groove (17).

7. The defective product separating device for high-alumina porcelain ball production according to claim 1, characterized in that: The output end of the servo motor (20) is fixedly provided with a separating stop block (21).

8. The defective product separating device for high-alumina porcelain ball production according to claim 7, characterized in that: The outer wall of the separating stop block (21) is movably connected with the inner wall of the installation block (13) at the installation groove (17).

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