Cleaning device for light-transmitting high-brightness pipe production
By designing an automated annular brush and synchronous pulley system, the problem of low manual cleaning efficiency in the production of high-gloss, light-transmitting pipes was solved, achieving efficient and uniform pipe cleaning and reducing labor intensity and maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-03-31
AI Technical Summary
In the current production of high-gloss, light-transmitting pipes, manual cleaning is inefficient, labor-intensive, and difficult to ensure uniformity and thoroughness. Furthermore, the brushes are prone to wear, increasing maintenance costs.
A cleaning device comprising a circular brush, a connecting rod, a bidirectional screw, and a screw block was designed, which, combined with a geared motor and a synchronous pulley system, enables automated cleaning of pipe surfaces.
It achieves efficient, uniform and thorough cleaning of pipe surfaces, reducing labor intensity and maintenance costs, and improving cleaning efficiency.
Smart Images

Figure CN224058274U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of high-gloss, light-transmitting pipes, and in particular to a cleaning device for the production of high-gloss, light-transmitting pipes. Background Technology
[0002] High-gloss, light-transmitting tubing is available in polymethyl methacrylate (PMMA), also known as acrylic. PMMA tubing boasts a light transmittance of over 92%, a smooth, glass-like surface, and excellent chemical resistance, weather resistance, and processing performance. Polycarbonate (PC) tubing is another option. PC tubing offers high strength, good impact resistance, and excellent light transmittance, making it suitable for applications requiring both high light transmittance and strength.
[0003] High-gloss, translucent tubing has a wide range of applications, such as in the building decoration industry, where it is used to make skylights and translucent partitions, creating a bright and beautiful effect for the space; in automobile manufacturing, it can be used to manufacture parts such as headlight covers and light guides, playing an important role in the lighting and exterior design of automobiles; in the electronics and electrical industry, it is also often used to manufacture some parts that require light transmission, such as display screen frames and indicator light housings.
[0004] During the pipe manufacturing process, various impurities inevitably adhere to the pipe surface, such as dust, oil, and metal shavings. These impurities scatter and absorb light, severely affecting the pipe's light transmittance and light transmission effect, causing the pipe to fail to achieve the expected light transmittance during use. Traditionally, pipes are cleaned manually, such as by wiping with a cloth or brushing, which is labor-intensive, inefficient, and makes it difficult to ensure the uniformity and thoroughness of cleaning. Moreover, brushes are prone to wear after prolonged use and need to be replaced frequently, increasing maintenance costs. Therefore, a cleaning device for producing high-transmittance, high-gloss pipes is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a cleaning device for the production of light-transmitting, high-gloss pipes. It aims to improve the existing technology of manually cleaning pipes, such as wiping with a cloth or scrubbing with a brush. This method is labor-intensive, inefficient, and makes it difficult to ensure the uniformity and thoroughness of the cleaning. In addition, the brushes are prone to wear after long-term use and need to be replaced frequently, which increases maintenance costs.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A cleaning device for producing high-gloss, light-transmitting pipes includes a connecting plate, mounting blocks fixedly installed on both sides of the connecting plate, mounting frames fixedly installed on the surface of the mounting blocks, a pipe body disposed on the top of the connecting plate, and fixing blocks disposed on the top of the mounting frames. The bottom of one set of fixing blocks is fixedly installed to the top of one set of mounting frames, and the bottom of another set of fixing blocks is in contact with the top of another set of mounting frames. A cleaning component for cleaning the pipe body is disposed on the top of the connecting plate.
[0008] As a further description of the above technical solution:
[0009] The cleaning assembly includes an annular brush, the inner side of which contacts the surface of the pipe body. A connecting rod is fixedly installed at the bottom of the annular brush. A bidirectional screw is provided at the top of the connecting plate. The outer end of the bidirectional screw is rotatably installed on the inner side of the mounting bracket. A screw block is fixedly installed at the bottom of the connecting rod. The screw block and the bidirectional screw are threaded together.
[0010] As a further description of the above technical solution:
[0011] A connecting frame is fixedly installed on the top left side of one set of mounting brackets, and a geared motor is fixedly installed on the bottom of the connecting frame. A clamping block is provided on the inner side of the mounting bracket. The right side of one set of clamping blocks and the left side of one set of mounting brackets are rotatably installed. The output end of the geared motor passes through to the right side of another set of mounting brackets and is fixedly installed with the left side of another set of clamping blocks.
[0012] As a further description of the above technical solution:
[0013] The output end of the geared motor is fixedly mounted with a first synchronous pulley. The left end of the bidirectional screw passes through to the left side of one of the mounting brackets and is movably mounted with the mounting bracket. The left side of the surface of the bidirectional screw is fixedly mounted with a second synchronous pulley. A synchronous belt is provided on the left side of one of the mounting brackets. The first synchronous pulley is mounted by transmission through the synchronous belt and the second synchronous pulley.
[0014] As a further description of the above technical solution:
[0015] The top of the connecting plate is provided with a limiting rod, the two ends of the limiting rod are fixedly installed on the inner side of the mounting bracket, and the limiting rod and the screw block are slidably installed.
[0016] As a further description of the above technical solution:
[0017] A limiting screw is rotatably installed on the right side of one set of fixing blocks, and the right end of the limiting screw extends through to the right side of one set of mounting brackets. The limiting screw and one set of mounting brackets are threaded together.
[0018] As a further description of the above technical solution:
[0019] A disc is fixedly installed at the right end of the limiting screw, and a handle is fixedly installed on the right side of the disc.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, through the cooperation of the annular brush, connecting rod, bidirectional screw and screw block, when it is necessary to clean the dust on the pipe body, the bidirectional screw can be rotated. The rotation of the bidirectional screw drives the screw block, connecting rod and annular brush to move. The movement of the annular brush can clean the dust on the pipe body. When the screw block moves to the leftmost or rightmost side of the bidirectional screw, the screw block will move automatically, thereby cleaning the dust on the pipe body.
[0022] 2. In this utility model, through the cooperation of the first synchronous pulley, the second synchronous pulley, and the synchronous belt, when the output end of the reduction motor rotates, it can drive the first synchronous pulley to rotate. The rotation of the first synchronous pulley drives the second synchronous pulley to rotate through the synchronous belt. The rotation of the second synchronous pulley drives the bidirectional screw to rotate. The rotation of the bidirectional screw drives the screw block, the connecting rod, and the annular brush to move, thereby cleaning the dust on the pipe body. Attached Figure Description
[0023] Figure 1 This utility model provides a front view structural diagram of the pipe body;
[0024] Figure 2 A right view of the pipe body is provided for this utility model;
[0025] Figure 3 This utility model provides a partial structural diagram of the cleaning component;
[0026] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle;
[0027] Figure 5 This utility model Figure 2 Enlarged structural diagram at point B in the middle.
[0028] Legend:
[0029] 1. Connecting plate; 2. Mounting block; 3. Mounting bracket; 4. Pipe body; 5. Fixing block; 6. Cleaning assembly; 61. Circular brush; 62. Connecting rod; 63. Bidirectional screw; 64. Screw block; 65. Connecting bracket; 66. Gear motor; 67. Clamping block; 68. First synchronous pulley; 69. Second synchronous pulley; 610. Synchronous belt; 7. Limiting rod; 8. Limiting screw; 9. Disc; 10. Handle. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Reference Figure 1-5 This utility model provides an embodiment of a cleaning device for producing high-gloss, light-transmitting pipes, comprising a connecting plate 1, mounting blocks 2 fixedly installed on both sides of the connecting plate 1, mounting brackets 3 fixedly installed on the surface of the mounting blocks 2, a pipe body 4 provided on the top of the connecting plate 1, and fixing blocks 5 provided on the top of the mounting brackets 3. The bottom of one set of fixing blocks 5 is fixedly installed with the top of one set of mounting brackets 3, and the bottom of another set of fixing blocks 5 is in contact with the top of another set of mounting brackets 3. A cleaning component 6 for cleaning the pipe body 4 is provided on the top of the connecting plate 1. First, the pipe body 4 to be cleaned can be placed on the top of the connecting plate 1, and then the pipe body 4 can be limited by the cleaning component 6. Moreover, the pipe body 4 can be cleaned under the action of the cleaning component 6.
[0032] Reference Figure 1-5The cleaning component 6 includes an annular brush 61, the inner side of which contacts the surface of the pipe body 4. A connecting rod 62 is fixedly installed at the bottom of the annular brush 61. A bidirectional screw 63 is provided at the top of the connecting plate 1. The outer end of the bidirectional screw 63 is rotatably installed on the inner side of the mounting bracket 3. A screw block 64 is fixedly installed at the bottom of the connecting rod 62. The screw block 64 and the bidirectional screw 63 are threaded together. Through the cooperation of the annular brush 61, the connecting rod 62, the bidirectional screw 63 and the screw block 64, when it is necessary to clean the dust on the pipe body 4, the bidirectional screw 63 can be rotated. The rotation of the bidirectional screw 63 drives the screw block 64, the connecting rod 62 and the annular brush 61 to rotate. The brush 61 moves, and the circular brush 61 moves to clean the dust on the pipe body 4. When the screw block 64 moves to the leftmost or rightmost position of the bidirectional screw 63, the screw block 64 will move automatically to clean the dust on the pipe body 4. A connecting frame 65 is fixedly installed on the top left side of one set of mounting brackets 3, and a reduction motor 66 is fixedly installed on the bottom of the connecting frame 65. A clamping block 67 is provided on the inner side of the mounting bracket 3. The right side of one set of clamping blocks 67 and the left side of one set of mounting brackets 3 are rotatably installed. The output end of the reduction motor 66 passes through to the right side of another set of mounting brackets 3 and is fixedly installed with the left side of another set of clamping blocks 67. 5. The cooperation between the geared motor 66 and the clamping block 67 allows the pipe body 4 to be placed inside the two sets of clamping blocks 67. At this time, one set of clamping blocks 67 can be pushed, and the clamping block 67 will move and contact the pipe body 4. Finally, the geared motor 66 can be started. The output end of the geared motor 66 drives the clamping block 67 and the pipe body 4 to rotate. At this time, the annular brush 61 can also clean the dust and impurities on the pipe body 4 by moving left and right. The output end of the geared motor 66 is fixedly installed with the first synchronous pulley 68. The left end of the bidirectional screw 63 passes through the left side of one set of mounting brackets 3 and is movably installed with the mounting bracket 3. The left side of the surface of the bidirectional screw 63 is fixedly installed with the second synchronous belt. Wheel 69, on the left side of one set of mounting brackets 3, is equipped with a synchronous belt 610. The first synchronous pulley 68 is installed through the synchronous belt 610 and the second synchronous pulley 69. Through the cooperation of the first synchronous pulley 68, the second synchronous pulley 69 and the synchronous belt 610, when the output end of the reduction motor 66 rotates, it can drive the first synchronous pulley 68 to rotate. The rotation of the first synchronous pulley 68 drives the second synchronous pulley 69 to rotate through the synchronous belt 610. The rotation of the second synchronous pulley 69 drives the bidirectional screw 63 to rotate. The rotation of the bidirectional screw 63 drives the screw block 64, the connecting rod 62 and the annular brush 61 to move, thereby cleaning the dust on the pipe body 4.
[0033] Reference Figure 1-5A limiting rod 7 is provided on the top of the connecting plate 1. The two ends of the limiting rod 7 are fixedly installed on the inner side of the mounting bracket 3. The limiting rod 7 and the screw block 64 are slidably installed. By setting the limiting rod 7, the screw block 64 can be limited, preventing the screw block 64 from rotating under the influence of the bidirectional screw 63, which would prevent the annular brush 61 from effectively cleaning the pipe body 4. A limiting screw 8 is rotatably installed on the right side of one set of fixing blocks 5. The right end of the limiting screw 8 passes through to the right side of one set of mounting brackets 3. The limiting screw 8 and one set of mounting brackets 3 are threadedly installed. The limit screw 8 is designed so that when it is rotated, one of the clamping blocks 67 can be moved to the left. When the clamping block 67 moves to the left, it will contact the pipe body 4, thereby limiting the pipe body 4 and making the pipe body 4 more stable when rotating. A disc 9 is fixedly installed on the right end of the limit screw 8, and a handle 10 is fixedly installed on the right side of the disc 9. Through the cooperation of the disc 9 and the handle 10, when the handle 10 is rotated, the disc 9 can be rotated. The rotation of the disc 9 drives the limit screw 8 to rotate. At this time, the contact area when rotating the limit screw 8 can be increased, thereby improving the efficiency of the limit screw 8 when rotating.
[0034] Working principle: First, the pipe body 4 to be cleaned can be placed inside the two sets of clamping blocks 67. Then, the handle 10 can be rotated. Rotating the handle 10 causes the disc 9 and the limiting screw 8 to rotate. Rotating the limiting screw 8 causes one set of clamping blocks 67 to move to the left. This leftward movement of clamping blocks 67 limits their movement. Finally, the reduction motor 66 can be started. The output of the reduction motor 66 will drive one set of clamping blocks 67 to rotate. This rotation of clamping blocks 67 causes the pipe body 4 and the other set of clamping blocks 67 to rotate, reducing... The output of the high-speed motor 66 drives the first synchronous pulley 68 to rotate. The rotation of the first synchronous pulley 68 drives the second synchronous pulley 69 to rotate via the synchronous belt 610. The rotation of the second synchronous pulley 69 drives the bidirectional screw 63 to rotate. The rotation of the bidirectional screw 63 drives the screw block 64, the connecting rod 62 and the annular brush 61 to move. When the screw block 64 moves to the leftmost or rightmost position of the bidirectional screw 63, the screw block 64 will automatically move in the opposite direction, thereby cleaning the dust on the pipe body 4 repeatedly.
[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A cleaning device for producing a light-transmitting high-brightness pipe, comprising a connecting plate (1), characterized in that: Both sides of the connecting plate (1) are fixedly installed with mounting blocks (2), the surface of the mounting block (2) is fixedly installed with a mounting rack (3), the top of the connecting plate (1) is provided with a pipe body (4), the top of the mounting rack (3) is provided with a fixed block (5), the bottom of a group of fixed blocks (5) and the top of a group of mounting racks (3) are fixedly installed, the bottom of another group of fixed blocks (5) and the top of another group of mounting racks (3) are in contact, and the top of the connecting plate (1) is provided with a cleaning assembly (6) for cleaning the pipe body (4).
2. A cleaning device for producing a light-transmitting high-brightness pipe according to claim 1, characterized in that: The cleaning assembly (6) comprises a circular brush (61), the inner side of the circular brush (61) is in contact with the surface of the pipe body (4), the bottom of the circular brush (61) is fixedly installed with a connecting rod (62), the top of the connecting plate (1) is provided with a bidirectional screw rod (63), the outer end of the bidirectional screw rod (63) is rotatably installed with the inner side of the mounting rack (3), the bottom of the connecting rod (62) is fixedly installed with a screw block (64), and the screw block (64) is screwedly installed with the bidirectional screw rod (63).
3. A cleaning device for producing a light-transmitting high-brightness pipe according to claim 2, characterized in that: The top of a group of left sides of the mounting rack (3) is fixedly installed with a connecting rack (65), the bottom of the connecting rack (65) is fixedly installed with a speed reducer (66), the inner side of the mounting rack (3) is provided with a clamping block (67), the right side of a group of clamping blocks (67) is rotatably installed with the left side of a group of mounting racks (3), and the output end of the speed reducer (66) penetrates to the right side of another group of mounting racks (3) and is fixedly installed with the left side of another group of clamping blocks (67).
4. A cleaning device for producing a light-transmitting high-brightness pipe according to claim 3, characterized in that: The output end of the speed reducer (66) is fixedly installed with a first synchronous belt pulley (68), the left end of the bidirectional screw rod (63) penetrates to the left side of a group of mounting racks (3) and is movably installed with the mounting rack (3), the left side of the surface of the bidirectional screw rod (63) is fixedly installed with a second synchronous belt pulley (69), the left side of a group of mounting racks (3) is provided with a synchronous belt (610), and the first synchronous belt pulley (68) is drivingly installed with the second synchronous belt pulley (69) through the synchronous belt (610).
5. A cleaning device for producing a light-transmitting high-brightness pipe according to claim 2, characterized in that: The top of the connecting plate (1) is provided with a limiting rod (7), both ends of the limiting rod (7) are fixedly installed with the inner side of the mounting rack (3), and the limiting rod (7) and the screw block (64) are slidingly installed.
6. A cleaning device for producing a light-transmitting high-brightness pipe according to claim 1, characterized in that: A limiting screw rod (8) is rotatably installed at the right side of a group of fixed blocks (5), the right end of the limiting screw rod (8) penetrates to the right side of a group of mounting racks (3), and the limiting screw rod (8) is screwedly installed with a group of mounting racks (3).
7. A cleaning device for producing a light-transmitting high-brightness pipe according to claim 6, characterized in that: The right end of the limiting screw rod (8) is fixedly installed with a disc (9), and the right side of the disc (9) is fixedly installed with a handle (10).