Flattening treatment device for card substrate material processing
By designing a combination of support columns, screw drive structure and hot press plate, the problem of low efficiency of existing hot press leveling devices is solved, realizing continuous production line leveling of card base sheet material and improving operation efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2026-03-31
AI Technical Summary
Existing hot-pressing flattening equipment has low efficiency in handling cardboard sheets, requires processing one sheet at a time, and is cumbersome and time-consuming.
A device comprising a base, support columns, support beams, a screw drive structure, and hot press plates was designed. The screw drive enables the alternating use of multiple hot press plates, and combined with a conveyor belt structure, it achieves continuous flattening of sheet materials.
It improves the efficiency of flattening cardioid sheet material, realizes continuous production line operation of sheet material, and reduces operation steps and time waste.
Smart Images

Figure CN224058400U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sheet material flattening technical field, specifically point to a kind of card base sheet material processing's flattening treatment device. BACKGROUND
[0002] Sheet material surface is bent or protruding, need first analysis reason, such as internal stress, improper processing etc., can adopt heat treatment, natural aging stress release, or with straightening machine, press machine mechanical correction;And for card base sheet material flattening treatment, since card base sheet material has lower elastic modulus and higher plasticity, compared with metal, they are more likely to occur permanent deformation after stress, the working principle of straightening machine is through metal roller to material repeatedly bending to eliminate stress, but this method may not be suitable for plastic sheet material, so generally adopt hot-pressing flattening machine to find flat;
[0003] When existing hot-pressing flattening treatment, in order to improve the accuracy of sheet material flatness, generally only single sheet material is treated at a time, sheet material needs to be placed on platform during operation, then sheet material is flattened by heating and pressure, then sheet material after flattening is taken out, this processing operation is more troublesome, time is wasted, and work efficiency is low. UTILITY MODEL CONTENTS
[0004] The utility model solves the technical problems in the prior art that, when hot-pressing flattening treatment, in order to improve the accuracy of sheet material flatness, generally only single sheet material is treated at a time, sheet material needs to be placed on platform during operation, then sheet material is flattened by heating and pressure, then sheet material after flattening is taken out, this processing operation is more troublesome, time is wasted, and work efficiency is low.
[0005] To solve the above problems, the technical scheme adopted by the utility model is a kind of card base sheet material processing's flattening treatment device, including base, two pairs of support columns are fixed on the upper side of base, support beam is fixed between each pair of support columns, limit sliding slot is formed in the opposite side of two support beams, screw rod is rotatably arranged in two ends in one limit sliding slot, motor is fixed at one end of the support beam, the output end of motor is fixed with one end of screw rod, limit rod is fixed in two ends in another limit sliding slot, limit sliding block one is slidably arranged on the outer side of limit rod, limit sliding block two is threadedly rotatably connected on the outer side of screw rod, connecting plate is fixed between limit sliding block one and limit sliding block two, hydraulic rod is fixed on the upper side of connecting plate, hot-pressing plate is fixed at the bottom of hydraulic rod, T-shaped groove is formed in the upper side of base, cooling seat is fixed in the middle of T-shaped groove, conveying belt structure is arranged in three directions of the upper side of base in T-shaped groove.
[0006] As a further scheme of the utility model: sheet material plate is placed on the upper side of cooling seat, the area of sheet material plate is less than the area of cooling seat and hot-pressing plate, so as to facilitate the overall flattening of sheet material plate.
[0007] As a further scheme of the utility model: the length of the connecting plate is two-thirds of the length of the support beam, which can prevent work obstruction between the two hot pressing plates.
[0008] As a further scheme of the utility model: the height of the cooling seat is higher than the height of the conveying belt structure arranged on the opposite side, facilitating conveying of the flattened sheet material, and the height of the conveying belt structure on the other side is higher than the height of the cooling seat, facilitating conveying of the unflattened sheet material to the cooling seat.
[0009] As a further scheme of the utility model: the hot pressing plate, the motor and the conveying belt structure are electrically connected with the external power supply, the cooling seat is connected in communication with the external cooling water circulating equipment, and the hydraulic rod is connected in communication with the external hydraulic control equipment.
[0010] Compared with the prior art, the utility model has the advantages that a pair of hot pressing plate structures and a lead screw transmission structure for driving the hot pressing plate structures to move are added, and a T-shaped groove structure and three conveying belt structures are added, the sheet material can be flattened by one hot pressing plate after being conveyed to the cooling seat, the sheet material is moved to one side of the conveying belt structure by the lead screw transmission structure and the hot pressing plate, then the sheet material is flattened by the other hot pressing plate, and the above work is repeated after the sheet material is flattened, so that continuous flattening of the sheet material is realized and the work efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0011] The drawings are used to provide a further understanding of the utility model and constitute a part of the specification, are used together with the embodiments of the utility model to explain the utility model, and do not constitute a limitation on the utility model. In the drawings:
[0012] Figure 1 It is an overall structure perspective view of the flattening treatment device for the card base sheet material processing.
[0013] Figure 2 It is a partial structure sectional view of the flattening treatment device for the card base sheet material processing Figure One .
[0014] Figure 3 It is a partial structure sectional view of the flattening treatment device for the card base sheet material processing Figure Two .
[0015] In the drawings:
[0016] 1, machine base; 2, support column; 3, support beam; 4, lead screw; 5, motor; 6, limit rod; 7, limit sliding block one; 8, limit sliding block two; 9, connecting plate; 10, hydraulic rod; 11, hot pressing plate; 12, cooling seat; 13, conveying belt structure; 14, sheet material plate; 1.1, T-shaped groove; 3.1, limit sliding groove. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] This utility model provides a technical solution to address the existing problems mentioned in the background art.
[0019] Combined with appendix Figure 1 , 2 It can be seen that the machine includes a base 1, two pairs of support columns 2 are fixed on the upper side of the base 1, and a support beam 3 is fixed between each pair of support columns 2. A limit groove 3.1 is opened on the opposite side of the two support beams 3. A lead screw 4 is rotatably installed at both ends in one limit groove 3.1. A motor 5 is fixed at one end of the support beam 3. The motor 5 drives the lead screw 4 to rotate, which can drive the connecting plate 9 to move. The output end of the motor 5 is fixed to one end of the lead screw 4. A limit rod 6 is fixed at both ends in the other limit groove 3.1. A limit slider 7 is slidably installed on the outside of the limit rod 6. A limit slider 8 is threadedly connected to the outside of the lead screw 4. A connecting plate 9 is fixed between the limit slider 7 and the limit slider 8. A hydraulic rod 10 is fixed at both ends of the upper side of the connecting plate 9, which can drive the hot press plate 11 to flatten the sheet material plate 14. The hot press plate 11 is fixed at the bottom end of the hydraulic rod 10. The length of the connecting plate 9 is two-thirds of the length of the support beam 3, which can prevent the two hot press plates 11 from causing working obstruction.
[0020] Combined with appendix Figure 1 , 3 It can be seen that a T-shaped groove 1.1 is provided on the upper side of the machine base 1, and a cooling seat 12 is fixed in the middle of the T-shaped groove 1.1 for stable support and cooling of the sheet material plate 14. Conveyor belt structures 13 are provided on the upper side of the machine base 1 in three directions of the T-shaped groove 1.1. The sheet material plate 14 is placed on the upper side of the cooling seat 12. The area of the sheet material plate 14 is smaller than the area of the cooling seat 12 and the hot pressing plate 11, which facilitates the overall flattening of the sheet material plate 14. The height of the cooling seat 12 is higher than the height of the conveyor belt structures 13 on the opposite sides, which facilitates the conveying of the flattened sheet material. The height of the conveyor belt structure 13 on the other side is higher than the height of the cooling seat 12, which facilitates the conveying of the unflattened sheet material to the cooling seat 12. The hot pressing plate 11, the motor 5, and the conveyor belt structure 13 are all electrically connected to an external power source. The cooling seat 12 is connected to an external cooling water circulation device, and the hydraulic rod 10 is connected to an external hydraulic control device.
[0021] The working principle of the present application is that when the sheet material plate 14 is flattened, the unflattened sheet material plate 14 is first conveyed to the upper side of the cooling seat 12 by the conveying belt structure 13 which is higher than the cooling seat 12, and then a hydraulic rod 10 is started to drive a hot pressing plate 11 to heat and flatten, after the cooling of the cooling seat 12 is completed, a motor 5 is started to drive a lead screw 4 to rotate, thereby driving a connecting plate 9 to move, through the friction between the hot pressing plate 11 and the sheet material plate 14, the sheet material plate 14 is taken away from the cooling seat 12 to the conveying belt structure 13 on one side of the cooling seat 12 to output, the friction between the hot pressing plate 11 and the sheet material plate 14 is greater than the friction between the cooling seat 12 and the sheet material plate 14, then the other hot pressing plate 11 is located above the cooling seat 12, and the subsequent sheet material plate 14 conveyed to the cooling seat 12 is continuously flattened, and the above work is repeated, so that the continuous flattening of the sheet material plate 14 is realized, and the work efficiency is improved.
[0022] The above describes the present application and its embodiments, which is not limited, and the drawings only show one of the embodiments of the present application, and the actual structure is not limited thereto. In summary, if a person skilled in the art is inspired, without departing from the creative purpose of the present application, without creative design, similar structure and embodiments of the technical solution, which should belong to the protection scope of the present application.
Claims
1. A calendering device for processing cardstock material, comprising a frame (1), characterized in that: The two pairs of support columns (2) are fixed on the upper side of the base (1), and a support beam (3) is fixed between each pair of support columns (2). The opposite sides of the two support beams (3) are provided with limiting sliding grooves (3.1). A screw rod (4) is rotatably arranged at both ends of each limiting sliding groove (3.1). A motor (5) is fixed at one end of the support beam (3). The output end of the motor (5) is fixed to one end of the screw rod (4). A limiting rod (6) is fixed at both ends of the other limiting sliding groove (3.1). A limiting sliding block one (7) is slidably arranged on the outer side of the limiting rod (6). A limiting sliding block two (8) is threadedly rotatably connected to the outer side of the screw rod (4). A connecting plate (9) is fixed between the limiting sliding block one (7) and the limiting sliding block two (8). Hydraulic rods (10) are fixed at both ends of the upper side of the connecting plate (9). A hot pressing plate (11) is fixed to the bottom end of the hydraulic rod (10). A T-shaped groove (1.1) is formed on the upper side of the base (1). A cooling seat (12) is fixed in the middle of the T-shaped groove (1.1). Conveyor belt structures (13) are arranged on the upper side of the base (1) in three directions of the T-shaped groove (1.1).
2. The device for processing the card substrate according to claim 1, characterized in that: The sheet material plate (14) is placed on the upper side of the cooling seat (12), and the area of the sheet material plate (14) is smaller than the area of the cooling seat (12) and the hot pressing plate (11).
3. The device for processing the card substrate material according to claim 1, characterized in that: The length of the connecting plate (9) is two-thirds of the length of the support beam (3).
4. The device for processing the card substrate material according to claim 1, wherein: The height of the cooling seat (12) is higher than the height of the conveyor belt structures (13) arranged on the opposite sides, and the height of the conveyor belt structure (13) on the other side is higher than the height of the cooling seat (12).
5. The device for processing the card substrate material according to claim 1, wherein: The hot pressing plate (11), the motor (5), and the conveyor belt structure (13) are electrically connected to an external power supply. The cooling seat (12) is connected in communication with an external cooling water circulation device. The hydraulic rod (10) is connected in communication with an external hydraulic control device.