Upper compression roller adjusting device of aluminum veneer arc rolling machine

The gap between the upper and lower pressure rollers of the aluminum single-panel rolling machine is automatically adjusted by an adjustment mechanism and a photoelectric trigger switch, which solves the problem of low efficiency caused by the need for manual measurement in the existing technology and realizes convenient and efficient aluminum single-panel processing.

CN224058434UActive Publication Date: 2026-03-31JIANGSU MINGYU SIJI NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The existing aluminum single-panel rolling machine's upper pressure roller adjustment device can only adjust the height of the upper pressure roller. It requires additional measurement of the distance between the upper and lower pressure rollers to match the thickness of the aluminum single-panel, resulting in low work efficiency and inconvenience.

Method used

The system employs an adjustment mechanism and a photoelectric trigger switch in conjunction with a drive motor to automatically adjust the distance between the upper and lower pressure rollers to match the thickness of the aluminum panel. The photoelectric trigger switch senses the top of the aluminum panel to control the adjustment mechanism to pause, thus achieving automatic adjustment.

Benefits of technology

The automatic adjustment of the gap between the upper and lower pressure rollers can be achieved without the need for manual measurement of the aluminum panel thickness, improving work efficiency and convenience.

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Abstract

The utility model discloses an upper compression roller adjusting device of an aluminum veneer arc rolling machine, and relates to the technical field of aluminum veneer machining. The upper pressing roller adjusting device of the aluminum veneer arc rolling machine comprises a base, a control box, a lower pressing roller and an upper pressing roller, a fixing base is fixedly arranged at the top of the base, adjusting mechanisms are arranged on the inner wall and the top of the fixing base, a cavity is formed in one side of the fixing base, and extension rods are fixedly arranged on the surfaces of the adjusting mechanisms. And a photoelectric trigger switch is fixedly arranged at the end of the extension rod. According to the utility model, the photoelectric trigger switch is in contact with the top of the aluminum veneer, the photoelectric trigger switch transmits a signal to the control module in the control box, and at the moment, the control module controls the adjusting mechanism to stop operating, so that the distance between the upper compression roller and the two groups of lower compression rollers is matched with the thickness of the aluminum veneer; according to the device, the thickness of the aluminum veneer does not need to be measured manually and then the distance between the upper pressing roller and the two sets of lower pressing rollers does not need to be adjusted, so that convenience is achieved, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum single-panel processing technology, specifically to an upper pressure roller adjustment device for an aluminum single-panel rolling machine. Background Technology

[0002] An aluminum panel rolling machine is a high-efficiency mechanical device used for processing aluminum panels into curved shapes. It is widely used in industries such as building decoration, curtain walls, furniture, stainless steel processing, and interior decoration. The machine applies pressure and friction to the aluminum panel using rolling tools, causing it to bend and deform, thus forming the desired curved shape. This process is based on the principle of plastic deformation of metals and can accurately and efficiently process various curved aluminum panels. The upper pressure roller adjustment device of the aluminum panel rolling machine is an important component of the aluminum panel processing equipment, used to adjust the position of the upper pressure roller.

[0003] The current aluminum panel rolling machine's upper pressure roller adjustment device can only adjust the height of the upper pressure roller. The distance between the upper and lower pressure rollers should be adapted to the thickness of the aluminum panel. In the process of adjusting the distance between the upper and lower pressure rollers, a measuring ruler is required to measure the distance between the upper and lower pressure rollers and the thickness of the aluminum panel. This method requires extra time for measurement, thus affecting work efficiency and lacking convenience. Improvements should be made to address these issues.

[0004] Therefore, an upper pressure roller adjustment device for an aluminum single-panel rolling machine is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide an upper pressure roller adjustment device for an aluminum single-panel rolling machine in order to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0007] An upper pressure roller adjustment device for an aluminum single-panel rolling machine includes a base, a control box, lower pressure rollers, and upper pressure rollers. Two sets of lower pressure rollers are provided. A fixed seat is fixedly mounted on the top of the base, and both sets of lower pressure rollers are rotatably mounted on the surface of the fixed seat. An adjustment mechanism for adjusting the height of the upper pressure rollers is provided on the inner wall and top of the fixed seat. A drive motor for driving the upper pressure rollers to rotate is provided on the surface of the adjustment mechanism and the surface of the upper pressure rollers. A cavity is opened on one side of the fixed seat. An extension rod is fixedly mounted on the surface of the adjustment mechanism, and the other end of the extension rod extends from the inside of the cavity to its outside. A photoelectric trigger switch is fixedly mounted on this end of the extension rod to ensure that the distance between the upper pressure rollers and the two sets of lower pressure rollers is adapted to the thickness of the aluminum single-panel. A support assembly for supporting the bottom of the aluminum single-panel is provided on the top of the base. A drive mechanism for driving the two sets of lower pressure rollers to rotate simultaneously is provided on the top of the base and on the two sets of lower pressure rollers.

[0008] Further, the adjusting mechanism comprises a movable slot, the inner wall of the fixed seat is provided with the movable slot, the top of the fixed seat is fixedly provided with a first motor, the inner wall of the movable slot is rotatably provided with a threaded rod, the top end of the threaded rod penetrates through the surface of the fixed seat and is fixedly connected with the output end of the first motor, the surface of the threaded rod is threadedly connected with a movable block, and the movable block is slidably arranged on the inner wall of the movable slot, the extension rod is fixedly arranged on the surface of the movable block, the drive motor is fixedly arranged on the rear side of the movable block, and the upper compression roller is rotatably arranged on the surface of the movable block and fixedly connected with the output end of the drive motor.

[0009] Further, the support assembly comprises a support frame, the top of the base is fixedly provided with the support frame, the top of the support frame is provided with a notch, and the inner wall of the notch is rotatably provided with a rotating roller.

[0010] Further, the drive mechanism comprises a second motor, the top of the base is fixedly provided with the second motor, one end of each of the two groups of lower compression rollers is fixedly connected with the output end of the second motor, one end of each of the two groups of lower compression rollers is fixedly sleeved with a synchronous wheel, and the surfaces of the two groups of second motors are engaged with a synchronous belt.

[0011] Further, the top of each of the plurality of groups of rotating rollers is higher than the top of the support frame, and the top of each of the plurality of groups of rotating rollers is flush with the top of each of the two groups of lower compression rollers.

[0012] Further, the extension rod is arranged in an L shape, and the bottom of the photoelectric trigger switch is located on the same horizontal plane as the bottom of the upper compression roller.

[0013] The beneficial effects of the utility model are as follows:

[0014] 1、The adjusting mechanism can adjust the height of the upper compression roller, thereby adjusting the spacing between the upper compression roller and the two groups of lower compression rollers, and the extension rod can be lifted and lowered when the upper compression roller is lifted and lowered, thereby lifting and lowering the photoelectric trigger switch, placing the aluminum veneer on the surface of the support assembly, and moving one end of the aluminum veneer to the surface of the two groups of lower compression rollers, at this time, the adjusting mechanism drives the upper compression roller, the extension rod and the photoelectric trigger switch to vertically move downward, when the photoelectric trigger switch contacts the top of the aluminum veneer, the photoelectric trigger switch transmits a signal to the control module in the control box, at this time, the control module controls the adjusting mechanism to pause, thereby matching the spacing between the upper compression roller and the two groups of lower compression rollers with the thickness of the aluminum veneer, the device does not need to manually measure the thickness of the aluminum veneer and then adjust the spacing between the upper compression roller and the two groups of lower compression rollers, thereby realizing convenience and improving work efficiency, the drive motor drives the upper compression roller to rotate, the drive mechanism drives the two groups of lower compression rollers to rotate, and the two groups of lower compression rollers rotate in opposite directions with the upper compression roller, thereby performing work on the aluminum veneer. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a three-dimensional structure schematic diagram of the utility model;

[0016] Figure 2 is a front cut schematic diagram of the rear view of the utility model;

[0017] Figure 3 is a schematic diagram of the utility model partially displayed;

[0018] Reference signs: 1, base; 2, control box; 3, fixed seat; 4, lower press roller; 5, upper press roller; 6, adjusting mechanism; 601, movable groove; 602, first motor; 603, threaded rod; 604, movable block; 7, cavity; 8, extension rod; 9, photoelectric trigger switch; 10, support assembly; 1001, support frame; 1002, notch; 1003, rotating roller; 11, drive motor; 12, drive mechanism; 1201, second motor; 1202, synchronous wheel; 1203, synchronous belt. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the utility model.

[0021] It should be noted that: similar signs and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, the terms "first", "second" and the like are only used to distinguish description, and cannot be understood as indicating or implying relative importance.

[0022] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] like Figures 1 to 3 As shown, an upper pressure roller adjustment device for an aluminum single-panel rolling machine includes a base 1, a control box 2, a lower pressure roller 4, and an upper pressure roller 5. Two sets of lower pressure rollers 4 are provided. A fixed seat 3 is fixedly mounted on the top of the base 1, and both sets of lower pressure rollers 4 are rotatably mounted on the surface of the fixed seat 3. An adjustment mechanism 6 for adjusting the height of the upper pressure roller 5 is provided on the inner wall and top of the fixed seat 3. A drive motor 11 for driving the upper pressure roller 5 to rotate is provided on the surface of the adjustment mechanism 6 and the upper pressure roller 5. A cavity 7 is opened on one side of the fixed seat 3. An extension rod 8 is fixedly mounted on the surface of mechanism 6, and the other end of the extension rod 8 extends from the inside of cavity 7 to its outside. A photoelectric trigger switch 9 is fixedly mounted on this end of the extension rod 8 to ensure that the spacing between the upper pressure roller 5 and the two sets of lower pressure rollers 4 is adapted to the thickness of the aluminum panel. A support assembly 10 for supporting the bottom of the aluminum panel is provided on the top of the base 1. A drive mechanism 12 for driving the two sets of lower pressure rollers 4 to rotate simultaneously is provided on the top of the base 1 and on the two sets of lower pressure rollers 4. Specifically, a control module is provided inside the control box 2, which adjusts the mechanism... Mechanism 6 can adjust the height of the upper pressure roller 5, thereby adjusting the distance between the upper pressure roller 5 and the two sets of lower pressure rollers 4. When the upper pressure roller 5 is raised or lowered, it can cause the extension rod 8 to rise or fall, thereby causing the photoelectric trigger switch 9 to rise or fall. The aluminum panel is placed on the surface of the support assembly 10, and one end of the aluminum panel is moved to the surface of the two sets of lower pressure rollers 4. At this time, the upper pressure roller 5, the extension rod 8, and the photoelectric trigger switch 9 are driven vertically downward by the adjustment mechanism 6. When the photoelectric trigger switch 9 contacts the top of the aluminum panel, the photoelectric trigger switch 9 transmits a signal to the control box. 2. The internal control module controls the adjustment mechanism 6 to pause operation, thereby making the distance between the upper pressure roller 5 and the two sets of lower pressure rollers 4 match the thickness of the aluminum single panel. This device eliminates the need for manual measurement of the aluminum single panel thickness and adjustment of the distance between the upper pressure roller 5 and the two sets of lower pressure rollers 4, thus achieving convenience and improving work efficiency. The upper pressure roller 5 is driven to rotate by the drive motor 11, and the two sets of lower pressure rollers 4 are driven to rotate by the drive mechanism 12. The two sets of lower pressure rollers 4 rotate in opposite directions to the upper pressure roller 5, thereby processing the aluminum single panel.

[0024] like Figure 2 , Figure 3As shown, the adjusting mechanism 6 comprises a movable slot 601, the inner wall of the fixed seat 3 is provided with the movable slot 601, the top of the fixed seat 3 is fixedly provided with a first motor 602, the inner wall of the movable slot 601 is rotatably provided with a threaded rod 603, and the top end of the threaded rod 603 penetrates through the surface of the fixed seat 3 and is fixedly connected with the output end of the first motor 602, the surface of the threaded rod 603 is threadedly connected with a movable block 604, and the movable block 604 is slidably arranged on the inner wall of the movable slot 601, the extension rod 8 is fixedly arranged on the surface of the movable block 604, the driving motor 11 is fixedly arranged on the rear side of the movable block 604, and the upper compression roller 5 is rotatably arranged on the surface of the movable block 604, and one end of the upper compression roller 5 is fixedly connected with the output end of the driving motor 11; Specifically, when the first motor 602 starts, the output end drives the threaded rod 603 to rotate, so that the movable block 604 slides longitudinally, and then the extension rod 8, the photoelectric trigger switch 9, the upper compression roller 5 and the driving motor 11 move longitudinally.

[0025] As shown in Figure 1 , Figure 2 , the support assembly 10 comprises a support frame 1001, the top of the base 1 is fixedly provided with the support frame 1001, the top of the support frame 1001 is provided with a notch 1002, and the inner wall of the notch 1002 is rotatably provided with a rotating roller 1003, and a plurality of groups of rotating rollers 1003 are provided.

[0026] As shown in Figure 1 , Figure 3 , the driving mechanism 12 comprises a second motor 1201, the top of the base 1 is fixedly provided with the second motor 1201, one end of one group of lower compression rollers 4 is fixedly connected with the output end of the second motor 1201, one end of each of the two groups of lower compression rollers 4 is fixedly sleeved with a synchronous wheel 1202, and the surfaces of the two groups of second motors 1201 are engaged with a synchronous belt 1203; Specifically, when the second motor 1201 starts, the output end drives one group of lower compression rollers 4 and one group of synchronous wheels 1202 to rotate, so that the synchronous belt 1203 operates, and then the other group of synchronous wheels 1202 and the other group of lower compression rollers 4 rotate at the same time.

[0027] As shown in Figure 1 , Figure 2 , the top of each of the plurality of groups of rotating rollers 1003 is higher than the top of the support frame 1001, and the top of each of the plurality of groups of rotating rollers 1003 is flush with the top of each of the two groups of lower compression rollers 4; Specifically, when the aluminum veneer is placed on the surface of the plurality of groups of rotating rollers 1003, one end of the aluminum veneer is located on the surface of the two groups of lower compression rollers 4, so as to ensure that the aluminum veneer can be in a horizontal state.

[0028] As Figure 1 , Figure 3 shown, the extension rod 8 is L-shaped, the bottom of the photoelectric trigger switch 9 is at the same horizontal plane with the bottom of the upper pressing roller 5; specifically, the upper pressing roller 5, the extension rod 8 and the photoelectric trigger switch 9 can be adjusted in height at the same time, and the bottom of the upper pressing roller 5 and the bottom of the photoelectric trigger switch 9 can be in contact with the top of the aluminum veneer at the same time.

[0029] In summary: the inside of the control box 2 is provided with a control module, the height of the upper pressing roller 5 can be adjusted through the adjusting mechanism 6, so as to adjust the distance between the upper pressing roller 5 and the two groups of lower pressing rollers 4, the extension rod 8 can be lifted and lowered when the upper pressing roller 5 is lifted and lowered, so as to lift and lower the photoelectric trigger switch 9, the aluminum veneer is placed on the surface of the supporting assembly 10, and one end of the aluminum veneer is moved to the surface of the two groups of lower pressing rollers 4, at this time, the upper pressing roller 5, the extension rod 8 and the photoelectric trigger switch 9 are driven by the adjusting mechanism 6 to move vertically downward, when the photoelectric trigger switch 9 is in contact with the top of the aluminum veneer, the photoelectric trigger switch 9 transmits a signal to the control module in the control box 2, at this time, the control module controls the adjusting mechanism 6 to stop working, so that the distance between the upper pressing roller 5 and the two groups of lower pressing rollers 4 is adapted to the thickness of the aluminum veneer, the thickness of the aluminum veneer does not need to be measured manually, and then the distance between the upper pressing roller 5 and the two groups of lower pressing rollers 4 is adjusted, so that convenience is realized, and work efficiency is improved, the upper pressing roller 5 is driven to rotate by the driving motor 11, the two groups of lower pressing rollers 4 are driven to rotate by the driving mechanism 12, and the two groups of lower pressing rollers 4 rotate in the opposite direction of the upper pressing roller 5, so as to perform working operation on the aluminum veneer.

[0030] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.

Claims

1. An upper press roller adjustment device of an aluminum veneer roll forming machine, characterized by, The utility model provides a kind of aluminum single board pressing machine, including base (1) and control box (2) and lower roller (4) and upper roller (5), and lower roller (4) is equipped with two groups, the top of the base (1) is fixedly provided with fixed seat (3), and two groups of lower roller (4) are rotatably arranged on the surface of fixed seat (3), the inner wall and top of the fixed seat (3) are equipped with the adjusting mechanism (6) for adjusting the height of upper roller (5), the surface of the adjusting mechanism (6) and upper roller (5) is equipped with the drive motor (11) for driving upper roller (5) to rotate, the side of the fixed seat (3) is provided with cavity (7), the surface of the adjusting mechanism (6) is fixedly provided with extension rod (8), and the other end of extension rod (8) extends from the inside of cavity (7) to its outside, the end of the extension rod (8) is fixedly provided with photoelectric trigger switch (9) to ensure that the spacing of upper roller (5) and two groups of lower roller (4) is adapted to the thickness of aluminum single board, the top of the base (1) is provided with support assembly (10) for supporting the bottom of aluminum single board, the top of the base (1) and two groups of lower roller (4) are provided with drive mechanism (12) for driving two groups of lower roller (4) to rotate simultaneously.

2. The upper press roller adjustment device of an aluminum veneer roll forming machine according to claim 1, characterized in that, The adjusting mechanism (6) includes a movable groove (601), the inner wall of the fixed seat (3) is provided with a movable groove (601), the top of the fixed seat (3) is fixedly provided with a first motor (602), the inner wall of the movable groove (601) is rotatably provided with a threaded rod (603), and the top end of the threaded rod (603) penetrates the surface of the fixed seat (3) and is fixedly connected with the output end of the first motor (602), the surface of the threaded rod (603) is threadedly connected with a movable block (604), and the movable block (604) is slidably mounted with the inner wall of the movable groove (601), the extension rod (8) is fixedly arranged on the surface of the movable block (604), the drive motor (11) is fixedly arranged on the back side of the movable block (604), and the upper roller (5) is rotatably arranged on the surface of the movable block (604), and one end of the upper roller (5) is fixedly connected with the output end of the drive motor (11).

3. The upper press roller adjustment device of an aluminum veneer roll forming machine according to claim 1, wherein The support assembly (10) includes a support frame (1001), the top of the base (1) is fixedly provided with a support frame (1001), the top of the support frame (1001) is provided with a notch (1002), the inner wall of the notch (1002) is rotatably provided with a rotating roller (1003), and the rotating roller (1003) is provided with a plurality of groups.

4. The upper press roller adjustment device of an aluminum veneer roll forming machine according to claim 1, wherein The drive mechanism (12) includes a second motor (1201), the top of the base (1) is fixedly provided with a second motor (1201), and one end of one group of lower roller (4) is fixedly connected with the output end of the second motor (1201), and one end of two groups of lower roller (4) is fixedly sleeved with a synchronous wheel (1202), and the surface of two groups of second motor (1201) is engaged with a synchronous belt (1203).

5. The upper press roller adjustment device of an aluminum veneer roll forming machine according to claim 3, wherein The top height of the plurality of groups of rotating rollers (1003) is higher than the top height of the support frame (1001), and the top of the plurality of groups of rotating rollers (1003) is flush with the top of the two groups of lower rollers (4).

6. The upper press roller adjustment device of an aluminum veneer roll forming machine according to claim 1, wherein The extension rod (8) is arranged in L shape, and the bottom of the photoelectric trigger switch (9) is at the same level with the bottom of the upper press roller (5).