Necking device for assembling copper bracket
By using automated equipment and precise positioning technology, the problems of low manual efficiency and unstable processing in the copper bracket shrinking process have been solved, achieving efficient and stable shrinking processing of copper brackets.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-31
AI Technical Summary
The existing copper bracket necking process relies on manual loading and unloading, which is inefficient and can easily lead to workpiece damage or dimensional deviation. Furthermore, a single mold or stamping head can easily cause end deformation and inconsistent wall thickness, affecting assembly compatibility and processing stability.
The system employs a vibrating feeder, a direct vibrating feeder, and a pushing cylinder to achieve automatic workpiece arrangement and conveying. It combines the negative pressure adsorption of the conveying mechanism for precise gripping and handling, and utilizes the cooperation of equally spaced narrowing sliders and arc-shaped drive grooves for synchronous extrusion. It also combines a fixed guide plate and a gripper cylinder for positioning and fixing to ensure uniform force on the narrowing.
The process enables automated necking of copper bracket workpieces, reducing manual intervention, avoiding positioning deviations and deformation, ensuring processing stability and accuracy, and improving processing efficiency.
Smart Images

Figure CN224058565U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic equipment technical field, concretely is a copper bracket assembly necking device. BACKGROUND
[0002] Necking refers to reducing the diameter of the port of a pipe or component through mechanical processing (such as stamping, die extrusion) to adapt to other parts or improve connection stability, copper bracket usually refers to a supporting or fixing device made of copper material, used for positioning, supporting or clamping workpieces (such as copper doors, copper medals, etc.) during assembly process to ensure machining precision, copper bracket needs to be made through necking process during machining, but the necking mode of the existing copper bracket still has the following deficiencies during use:
[0003] Traditional necking process relies on manual feeding and positioning, which is low in efficiency and prone to workpiece damage or size deviation due to operation errors, when necking with a single die or stamping head, uneven stress is easy to cause copper bracket port deformation and inconsistent wall thickness, affecting assembly adaptability, lacking precise positioning and fixing mechanism, workpieces are easy to shift or loosen during machining process, reducing the pass rate of finished products and affecting machining efficiency. SUMMARY
[0004] The utility model provides a copper bracket assembly necking device to solve the problems in the background art.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: a copper bracket assembly necking device, comprising a necking device main body, the necking device main body includes a vibrating tray, a straight vibrating feeder, a pushing cylinder, a carrying mechanism and a necking assembly, the straight vibrating feeder is located between the vibrating tray and the pushing cylinder, the carrying mechanism is used for carrying the workpiece to be machined on the pushing cylinder to the necking assembly.
[0006] The necking assembly comprises a necking compression handle, the inside of the necking compression handle is provided with a necking fixing piece, a plurality of necking sliders are movably arranged in the inside of the necking fixing piece, and a necking compression cutter is arranged at one end of the necking slider.
[0007] Further, the top of the straight vibrating feeder is provided with a material channel with one end communicating with the vibrating tray, the top of the material channel is provided with a cover plate, the output end of the pushing cylinder is provided with a feeding plate, one side of the feeding plate is opposite to the end of the material channel away from the straight vibrating feeder, and one end of the feeding plate is further provided with a feeding groove.
[0008] Further, the carrying mechanism comprises a profile one, a sliding plate is movably arranged on one side of the profile one, and a translation feeding cylinder for driving the sliding plate is fixedly arranged on one side of the profile one.
[0009] Furthermore, a lifting and feeding cylinder is provided on the top of the slide plate, and a suction rod is provided at the output end of the lifting and feeding cylinder.
[0010] Furthermore, the necking assembly also includes a second profile, the top of which is provided with a lifting necking cylinder, and the output end of the lifting necking cylinder is provided with a necking slide.
[0011] Furthermore, a fixed guide plate is fixedly installed on one side of the narrowing slide, the narrowing clamping handle is located below the fixed guide plate, and the narrowing fixing component is coaxially arranged with the fixed guide plate.
[0012] Furthermore, the number of the narrowing sliders is not less than three and the three narrowing sliders are arranged at equal intervals, and a spring top sleeve is also provided at the center position inside the narrowing fixing member.
[0013] Furthermore, at least three arc-shaped drive grooves are equally spaced around the inner wall of the necking clamping handle, and the three arc-shaped drive grooves are respectively slidably connected to the end of the three necking sliders away from the necking clamping knife.
[0014] Furthermore, a translational necking cylinder is fixedly installed on one side of the necking slide, and a thrust block is provided at the output end of the translational necking cylinder. A fixed shaft is provided inside the thrust block, and one end of the necking clamping handle extends into the interior of the thrust block and is movably connected to the fixed shaft.
[0015] Furthermore, it also includes a fixture, the number of which is not less than one, one of which is coaxially opposite to the necking fixing member, and the bottom of the necking slide is also provided with a gripper cylinder located below the necking clamping handle, and two compression spring clamps are symmetrically arranged at the output end of the gripper cylinder.
[0016] Compared with the prior art, the present invention provides a copper bracket assembly necking device, which has the following beneficial effects:
[0017] This copper bracket is equipped with a necking device. The vibrating tray, direct vibrating feeder, and pusher cylinder work together to achieve automatic workpiece arrangement and conveying, reducing manual intervention. The handling mechanism uses negative pressure adsorption to accurately grasp and transfer workpieces, avoiding positioning deviation. Three equally spaced necking sliders are used in conjunction with arc-shaped drive grooves to synchronously squeeze the copper bracket port under the drive of the translation necking cylinder, ensuring uniform force on the necking and avoiding deformation or dimensional errors. The gripper cylinder fixes the copper bracket workpiece, and combined with the fixed guide plate for coaxial positioning, it ensures processing stability. It is suitable for precision parts and guarantees processing efficiency. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2for Figure 1 Enlarged view of the structure at point A in the middle;
[0020] Figure 3 This is a side view of the structure of this utility model;
[0021] Figure 4 for Figure 3 Enlarged view of the structure at point A in the middle;
[0022] Figure 5 This is a schematic diagram of the constricted clamping handle structure of this utility model;
[0023] Figure 6 This is a schematic diagram of the constriction fastener structure of this utility model;
[0024] Figure 7 This is a schematic diagram of the gripper cylinder structure of this utility model.
[0025] In the diagram: 1. Main body of the necking device; 11. Vibrating feeder; 12. Direct vibrating feeder; 121. Material channel; 122. Cover plate; 13. Pushing cylinder; 131. Feeding plate; 132. Feeding trough; 14. Handling mechanism; 141. Profile 1; 142. Slide plate; 143. Horizontal feeding cylinder; 144. Lifting feeding cylinder; 145. Suction rod; 15. Necking assembly; 151. Profile 2; 152. Lifting and reducing cylinder; 153. Reducing slide; 154. Fixed guide plate; 155. Reducing clamping handle; 1551. Arc-shaped drive groove; 156. Thrust block; 157. Translational reducing cylinder; 158. Gripper cylinder; 1581. Spring clamp; 159. Reducing fixing part; 1591. Reducing slider; 1592. Reducing pressure knife; 1593. Spring top sleeve; 16. Fixture. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figures 1-7 This utility model discloses a copper bracket assembly necking device, including a necking device body 1. The necking device body 1 includes a vibrating material plate 11, a direct vibrating feeder 12, a pushing cylinder 13, a conveying mechanism 14, and a necking assembly 15. The direct vibrating feeder 12 is located between the vibrating material plate 11 and the pushing cylinder 13. The conveying mechanism 14 is used to convey the workpiece to be processed on the pushing cylinder 13 to the necking assembly 15.
[0028] The necking assembly 15 includes a necking clamping handle 155, and a necking fixing member 159 is provided inside the necking clamping handle 155. A plurality of necking sliders 1591 are movably arranged inside the necking fixing member 159, and a necking pressure knife 1592 is provided at one end of each necking slider 1591.
[0029] Specifically, the top of the direct vibrating feeder 12 is provided with a material channel 121 that is connected to the vibrating material plate 11 at one end. The top of the material channel 121 is provided with a cover plate 122. The output end of the pushing cylinder 13 is provided with a feeding plate 131. One side of the feeding plate 131 is opposite to the end of the material channel 121 that is away from the direct vibrating feeder 12. One end of the feeding plate 131 is also provided with a feeding groove 132.
[0030] In this embodiment, the copper bracket workpiece to be processed is poured into the vibrating feeder 11, which is circular. The direct vibrating feeder 12 is started, and the feed channel 121 at the top of the direct vibrating feeder 12 transports the workpiece to one side of the feed plate 131. The pusher cylinder 13 is started to drive the feed plate 131 to retract. After the feed plate 131 retracts, the feed trough 132 is opposite to the feed channel 121, so that the workpiece is sent into the feed trough 132 through the feed channel 121. The pusher cylinder 13 is started again to drive the feed plate 131 forward, and the feed trough 132 drives the workpiece to the feeding position of the conveying mechanism 14.
[0031] Specifically, the conveying mechanism 14 includes a profile 141, a slide plate 142 is movably disposed on one side of the profile 141, a translational feeding cylinder 143 for driving the slide plate 142 is fixedly disposed on one side of the profile 141, a lifting feeding cylinder 144 is disposed on the top of the slide plate 142, and a suction rod 145 is disposed at the output end of the lifting feeding cylinder 144.
[0032] In this embodiment, the top end of the suction rod 145 is connected to a negative pressure device, which adsorbs the workpiece through negative pressure. When the workpiece moves to the loading position of the conveying mechanism 14, the lifting loading cylinder 144 is activated to drive the suction rod 145 to descend to pick up the workpiece and then rise to reset. Then, the translation loading cylinder 143 is activated to drive the suction rod 145 to move above the fixed guide plate 154 in the necking assembly 15, in preparation for the necking operation.
[0033] Specifically, the necking assembly 15 further includes a second profile 151. A lifting necking cylinder 152 is provided on the top of the second profile 151. A necking slide 153 is provided at the output end of the lifting necking cylinder 152. A fixed guide plate 154 is fixedly provided on one side of the necking slide 153. The necking clamping handle 155 is located below the fixed guide plate 154. The necking fixing member 159 is coaxially arranged with the fixed guide plate 154. The number of necking sliders 1591 is not less than three, and the three necking sliders 1591 are equally spaced. A spring top sleeve 1593 is also provided at the center of the necking fixing member 159. At least three arc-shaped drive grooves 1551 are equally spaced around the inner wall of the necking clamping handle 155. The three arc-shaped drive grooves 1551 respectively interact with the three necking sliders. One end of 1591 away from the necking pressure knife 1592 is slidably connected. A translation necking cylinder 157 is fixedly installed on one side of the necking slide 153. A thrust block 156 is provided at the output end of the translation necking cylinder 157. A fixed shaft is provided inside the thrust block 156. One end of the necking clamping handle 155 extends into the interior of the thrust block 156 and is movably sleeved with the fixed shaft. An oblong hole is provided inside one end of the necking clamping handle 155 and is movably sleeved with the fixed shaft. It also includes a fixture 16. The number of fixtures 16 is not less than one. One of the fixtures 16 is coaxially opposite to the necking fixing member 159. A gripper cylinder 158 is also provided at the bottom of the necking slide 153, located below the necking clamping handle 155. Two spring clamps 1581 are symmetrically arranged at the output end of the gripper cylinder 158.
[0034] In this embodiment, during use, the fixture 16 is mounted on a rotatable turntable, and the number of fixtures 16 is not less than one. Each rotation of the turntable drives a set of fixtures 16 to coaxially face with the necking fixing member 159. The top of the fixture 16 is used to support the copper bracket workpiece. Activating the translation loading cylinder 143 drives the suction rod 145 to move above the fixed guide plate 154 in the necking assembly 15. Activating the lifting loading cylinder 144 drives the suction rod 145 to descend, passing through the fixed guide plate 154 and the necking fixing member 159 to place the workpiece on top of the fixture 16. Activating the lifting necking cylinder 152 drives the necking slide 153 to descend. The necking slide 153 drives the fixed guide plate 154, the necking clamping handle 155, and the gripper cylinder 158 to descend. Activating the gripper cylinder 158 drives... Two spring clamps 1581 move relative to each other to clamp the copper bracket workpiece, so that the top of the copper bracket workpiece enters between the three necking pressure knives 1592. Then, the translation necking cylinder 157 is activated to push the push block 156. The push block 156 rotates the necking clamping handle 155 through the fixed shaft. When the necking clamping handle 155 rotates, it abuts against the necking slider 1591 through the arc-shaped drive groove 1551. The necking slider 1591 drives the necking pressure knives 1592 to perform necking processing on the copper bracket workpiece. After processing is completed, the translation necking cylinder 157, the gripper cylinder 158 and the lifting necking cylinder 152 are reset. The turntable rotates to move the workpiece processed on the current fixture 16 to the next process. At the same time, another set of fixtures 16 is switched and moved to the bottom of the necking assembly 15 to prepare to receive the workpiece for processing.
[0035] In summary, this copper bracket is equipped with a necking device. The vibrating feeder 11, the direct vibrating feeder 12, and the pushing cylinder 13 work together to achieve automatic workpiece arrangement and conveying, reducing manual intervention. The handling mechanism 14 accurately grasps and transfers the workpiece through negative pressure adsorption, avoiding positioning deviation. Three equally spaced necking sliders 1591, in conjunction with the arc-shaped drive groove 1551, synchronously squeeze the copper bracket port under the drive of the translation necking cylinder 157, ensuring uniform force on the necking and avoiding deformation or dimensional errors. The gripper cylinder 158 fixes the copper bracket workpiece and, together with the fixed guide plate 154, provides coaxial positioning, ensuring processing stability. It is suitable for precision parts requirements and guarantees processing efficiency.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A copper carrier assembly necking device comprising a necking device body (1) characterised in that: The necking device body (1) comprises a vibrating tray (11), a straight vibrating feeder (12), a pushing cylinder (13), a carrying mechanism (14) and a necking assembly (15), the straight vibrating feeder (12) is located between the vibrating tray (11) and the pushing cylinder (13), and the carrying mechanism (14) is used for carrying the workpiece to be processed on the pushing cylinder (13) to the necking assembly (15); The necking assembly (15) comprises a necking pressing handle (155), the inside of the necking pressing handle (155) is provided with a necking fixing part (159), a plurality of necking sliding blocks (1591) are movably arranged in the necking fixing part (159), and one end of the necking sliding block (1591) is provided with a necking pressing knife (1592).
2. A copper carrier assembly necking apparatus as defined in claim 1, wherein: The top of the straight vibrating feeder (12) is provided with a material channel (121) in communication with the vibrating tray (11), the top of the material channel (121) is provided with a cover plate (122), the output end of the pushing cylinder (13) is provided with a feeding plate (131), one side of the feeding plate (131) is opposite to one end of the material channel (121) away from the straight vibrating feeder (12), and one end of the feeding plate (131) is also provided with a feeding groove (132).
3. A copper carrier assembly necking device as defined in claim 1, wherein: The carrying mechanism (14) comprises a profile one (141), one side of the profile one (141) is movably provided with a sliding plate (142), and one side of the profile one (141) is fixedly provided with a translation feeding cylinder (143) for driving the sliding plate (142).
4. A copper carrier assembly necking apparatus as defined in claim 3, wherein: The top of the sliding plate (142) is provided with a lifting feeding cylinder (144), and the output end of the lifting feeding cylinder (144) is provided with a suction rod (145).
5. A copper carrier assembly necking apparatus as defined in claim 1, wherein: The necking assembly (15) further comprises a profile two (151), the top of the profile two (151) is provided with a lifting necking cylinder (152), and the output end of the lifting necking cylinder (152) is provided with a necking sliding table (153).
6. A copper carrier assembly necking apparatus as defined in claim 5, wherein: One side of the necking sliding table (153) is fixedly provided with a fixed guide plate (154), the necking pressing handle (155) is located below the fixed guide plate (154), and the necking fixing part (159) is coaxially arranged with the fixed guide plate (154).
7. A copper carrier assembly necking apparatus as defined in claim 1, wherein: The number of necking sliding blocks (1591) is not less than three, and the three necking sliding blocks (1591) are arranged at equal intervals, and a spring top sleeve (1593) is further arranged at the center position in the necking fixing part (159).
8. A copper carrier assembly necking apparatus as defined in claim 1, wherein: At least three arc-shaped driving grooves (1551) are arranged at equal intervals on one circle of the inner wall of the necking pressing handle (155), and the three arc-shaped driving grooves (1551) are respectively in sliding connection with one end of the three necking sliding blocks (1591) away from the necking pressing knife (1592).
9. A copper carrier assembly necking apparatus as defined in claim 5, wherein: One side of the necking sliding table (153) is fixedly provided with a translation necking air cylinder (157), an output end of the translation necking air cylinder (157) is provided with a thrust block (156), the inside of the thrust block (156) is provided with a fixed shaft, and one end of the necking pressing handle (155) extends into the inside of the thrust block (156) and is movably sleeved with the fixed shaft.
10. A copper carrier assembly necking apparatus as defined in claim 5, wherein: Also included are jigs (16), the number of the jigs (16) is not less than one, wherein one of the jigs (16) is coaxially opposite to the necking fixing part (159), and the bottom of the necking sliding table (153) is further provided with a jaw air cylinder (158) located below the necking pressing handle (155), and the output end of the jaw air cylinder (158) is symmetrically provided with two spring pressing clamps (1581).