Capacitor welding auxiliary mechanism
By designing an auxiliary mechanism for capacitor welding, a sliding groove and clamping mechanism are used to achieve stable installation and positioning of capacitors on the circuit board, solving the problems of inconvenient operation and uneven glue application during capacitor welding, and ensuring effective support for the capacitor head.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-03-31
AI Technical Summary
In existing technologies, capacitor welding requires holding the capacitor head by hand to weld and apply glue, which is inconvenient for single-person operation, and the glue application is uneven or wasteful, and cannot effectively support the capacitor head.
A capacitor welding auxiliary mechanism was designed, including horizontal and vertical guide plates, clamping mechanism and positioning mechanism. The capacitor is stably clamped and positioned on the circuit board through the slide groove and sliding part, and the glue injection hole ensures that the shape of the glue is fixed.
This method enables stable installation and positioning of capacitors on the circuit board, avoids uneven glue application and waste, and ensures effective support for the capacitor heads.
Smart Images

Figure CN224058891U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electronic component welding technology, and in particular to a capacitor welding auxiliary mechanism. Background Technology
[0002] When soldering capacitors onto a circuit board, they are usually mounted vertically. However, the capacitor head is relatively heavy and is easily tipped over due to vibration, which can damage the solder pads. Therefore, it is necessary to apply glue between the bottom of the capacitor and the circuit board to reinforce it and provide support for the capacitor head.
[0003] The following problems exist with the installation of capacitors in the existing technology:
[0004] 1. The capacitor head needs to be held by hand for soldering and gluing. When operating alone, it is inconvenient to solder and glu with one hand.
[0005] 2. There is no fixed shape when applying glue, which can easily result in applying too little or too much glue, potentially leading to glue waste, or uneven glue application that fails to provide effective support for the capacitor head.
[0006] Therefore, it is necessary to develop a capacitor welding auxiliary mechanism to solve the above problems. Utility Model Content
[0007] The purpose of this invention is to design a capacitor welding auxiliary mechanism to solve the above problems.
[0008] This utility model achieves the above objectives through the following technical solutions:
[0009] The capacitor welding auxiliary mechanism includes:
[0010] A transverse guide plate; the transverse guide plate has transverse grooves that are not connected at both ends along its length.
[0011] Longitudinal guide plate; longitudinal grooves with non-through ends are provided in the longitudinal guide plate along its length; the vertical sectional views of both the transverse groove and the longitudinal groove are T-shaped, the transverse groove is open at the bottom and both sides in the transverse guide plate, and the longitudinal groove is open at the bottom and both sides in the longitudinal guide plate; one end of the longitudinal guide plate is slidably placed in the transverse groove.
[0012] First clamping mechanism;
[0013] The second clamping mechanism; the first clamping mechanism and the second clamping mechanism are respectively slidably installed at both ends in the transverse slide groove and are used to clamp the opposite sides of the circuit board;
[0014] Second positioning mechanism;
[0015] The third positioning mechanism; both the second and third positioning mechanisms have a sealing plate at their lower ends. The sealing plate is formed into a semi-circular annular columnar structure. An injection hole is opened on the side wall of one sealing plate. The inner diameter of the sealing plate is slightly larger than the outer diameter of the capacitor head. The upper inner wall of the sealing plate is connected to the side wall of the capacitor, and the lower end of the sealing plate is in contact with the surface of the circuit board.
[0016] Fourth positioning mechanism;
[0017] The fifth positioning mechanism; the second, fourth, fifth and third positioning mechanisms are slidably placed in the longitudinal groove in sequence; the lower ends of the fourth and fifth positioning mechanisms are provided with positioning plates, the two positioning plates are used to clamp the upper end of the capacitor head, and the two sealing plates are respectively placed directly below the two positioning plates.
[0018] The beneficial effects of this utility model are as follows:
[0019] In this application, the first clamping mechanism and the second clamping mechanism, which move within the transverse groove, can clamp the opposite sides of the circuit board, thereby enabling the installation of this application on the circuit board.
[0020] In this application, by moving the longitudinal guide plate along the transverse slide and the fourth and fifth positioning mechanisms along the longitudinal slide, the capacitor can be clamped onto any position on the circuit board for soldering; by moving the second and third positioning mechanisms along the longitudinal slide, the space between the capacitor and the circuit board can be sealed and covered, and then glue can be injected through the injection hole to fix the shape and size of the glue, avoiding glue waste and uneven glue position, so that the glue injection forms an effective support for the capacitor head. Attached Figure Description
[0021] Figure 1 This is a top view of this application;
[0022] Figure 2 for Figure 1 A schematic diagram of the structure of part A in the diagram;
[0023] Figure 3 for Figure 2 A schematic diagram of part B in the diagram;
[0024] Figure 4 This is a front view of the transverse guide plate in this application;
[0025] Figure 5 This is a transverse sectional view of the upper part of the clamping plate in this application;
[0026] Figure 6 This is a schematic diagram of the structure of the first rotating cavity in this application;
[0027] Figure 7This is a schematic diagram of the structure of the first positioning mechanism in this application;
[0028] Figure 8 This is a schematic diagram of the side structure of the longitudinal guide plate in this application;
[0029] Figure 9 This is a schematic diagram of the structure of the third and fourth positioning mechanisms in this application;
[0030] Figure 10 This is a schematic diagram of the second and fifth positioning mechanisms in this application.
[0031] Legend: 1-Transverse guide plate, 2-Transverse slide groove, 3-First clamping mechanism, 4-Second clamping mechanism, 5-First positioning mechanism, 6-Longitudinal guide plate, 7-Longitudinal slide groove, 8-Second positioning mechanism, 9-Third positioning mechanism, 10-Fourth positioning mechanism, 11-Fifth positioning mechanism, 12-First horn part, 13-First screw, 14-First screw hole, 15-Clamping plate, 16-First rotating cavity, 17-Rotating part, 18-Soft pad 19-Second ram's horn, 20-Second screw, 21-First limiting plate, 22-Second screw hole, 23-First sliding member, 24-Third screw hole, 25-Third screw, 26-Third ram's horn, 27-Second limiting plate, 28-Capacitor, 29-Second sliding member, 30-Fourth screw hole, 31-Fourth screw, 32-Fourth ram's horn, 33-Third limiting plate, 34-Sloping plate, 35-Sealing plate, 36-Glue injection hole, 37-Positioning plate. Detailed Implementation
[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0034] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0035] In the description of this utility model, it should be understood that the terms "upper", "lower", "inner", "outer", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the utility model product is usually placed in during use, or the orientation or positional relationship that is commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0036] Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.
[0037] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, terms such as "set" and "connection" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0038] The specific embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0039] like Figure 1 and 4 As shown in Figure 8, the capacitor welding auxiliary mechanism includes:
[0040] A transverse guide plate 1; a transverse groove 2 with both ends not connected is provided inside the transverse guide plate 1 along its length direction;
[0041] Longitudinal guide plate 6; Longitudinal guide plate 6 is provided with longitudinal grooves 7 that are not connected at both ends along its length; The vertical sectional view of both transverse groove 2 and longitudinal groove 7 is T-shaped. Transverse groove 2 is provided with open bottom and both sides in transverse guide plate 1, and longitudinal groove 7 is provided with open bottom and both sides in longitudinal guide plate 6; One end of longitudinal guide plate 6 is slidably placed in transverse groove 2;
[0042] First clamping mechanism 3;
[0043] The second clamping mechanism 4; the first clamping mechanism 3 and the second clamping mechanism 4 are respectively slidably installed at both ends of the transverse slide groove 2 and are used to clamp the opposite sides of the circuit board.
[0044] Second positioning mechanism 8;
[0045] The third positioning mechanism 9; the lower ends of the second positioning mechanism 8 and the third positioning mechanism 9 are provided with sealing plates 35. The sealing plates 35 are formed into a semi-circular annular column structure. An injection hole 36 is opened on the side wall of one sealing plate 35. The inner diameter of the sealing plate 35 is slightly larger than the outer diameter of the capacitor 28 head. The upper inner wall of the sealing plate 35 is connected to the side wall of the capacitor 28, and the lower end of the sealing plate 35 is in contact with the surface of the circuit board.
[0046] Fourth positioning mechanism 10;
[0047] The fifth positioning mechanism 11; the second positioning mechanism 8, the fourth positioning mechanism 10, the fifth positioning mechanism 11, and the third positioning mechanism 9 are slidably placed in the longitudinal groove 7 in sequence; the lower ends of the fourth positioning mechanism 10 and the fifth positioning mechanism 11 are each provided with a positioning plate 37, the two positioning plates 37 are used to clamp the upper end of the capacitor 28 head, and the two sealing plates 35 are respectively placed directly below the two positioning plates 37.
[0048] like Figure 2-6 As shown, both the first clamping mechanism 3 and the second clamping mechanism 4 include two first horn portions 12, a first screw 13, a rotating part 17, and a clamping plate 15. Both ends of the transverse guide plate 1 are provided with first screw holes 14 along its length direction. The upper end of the rotating part 17 is provided with a first rotating cavity 16. The two first horn portions 12 are mounted on the first end sidewall of the first screw 13, which is arranged opposite to each other. The first screw 13 is threadedly engaged with the first screw hole 14. The second end of the first screw 13 is connected to the rotating part 17. The second end of the first screw 13 passes through the opening of the first rotating cavity 16 and is inserted into the first rotating cavity 16. The rotating part 17 is rotatably placed in the first rotating cavity 16. The diameter of the rotating part 17 is larger than the diameter of the opening of the first rotating cavity 16.
[0049] like Figure 5 As shown, the rotating part 17 is formed into a cylindrical structure, and the axis of the rotating part 17 is the length direction of the transverse guide plate 1.
[0050] like Figure 4 As shown, both the first clamping mechanism 3 and the second clamping mechanism 4 also include a soft pad 18, which is installed on the first side of the clamping plate 15, and the first sides of the two clamping plates 15 are arranged opposite to each other.
[0051] like Figure 2 and 4As shown in Figure 7, the capacitor welding auxiliary mechanism also includes a first positioning mechanism 5. The first positioning mechanism 5 includes two second horn portions 19, a second screw 20, and a first limiting plate 21. A slider is formed below the first end of the longitudinal guide plate 6. The slider is slidably placed in the lower part of the transverse slide groove 2. The first end of the longitudinal guide plate 6 is slidably placed in the upper part of the transverse slide groove 2. A second screw hole 22 is opened on the end face of the first end of the longitudinal guide plate 6. The two second horn portions 19 are mounted on the side wall of the first end of the second screw 20, which is opposite to each other. The second screw 20 is threadedly engaged with the second screw hole 22. A first limiting plate 21 is provided on the second screw 20 near the second horn portions 19. The first limiting plate 21 is placed outside the transverse guide plate 1.
[0052] like Figure 3 and 8 As shown in Figure 9, both the fourth positioning mechanism 10 and the fifth positioning mechanism 11 include a first sliding member 23, a third screw 25, two third horn portions 26, and a second limiting plate 27. The first sliding member 23 has a T-shaped vertical cross-section and is slidably placed in the longitudinal groove 7. A third screw hole 24 is provided on the first end face of the first sliding member 23. The two third horn portions 26 are installed opposite to each other on the first end side wall of the third screw 25. The third screw 25 is threadedly engaged with the third screw hole 24. A second limiting plate 27 is provided on the third screw 25 near the third horn portion 26. The second limiting plate 27 is placed outside the longitudinal guide plate 6. The positioning plate 37 is connected to the lower end of the first sliding member 23.
[0053] In some embodiments, the positioning plate 37 is formed as a semi-circular annular columnar structure, the inner diameter of the positioning plate 37 is slightly larger than the outer diameter of the head of the capacitor 28, and the lower inner wall of the positioning plate 37 is connected to the side wall of the capacitor 28.
[0054] like Figure 3 and 8 As shown in Figure 10, both the second positioning mechanism 8 and the third positioning mechanism 9 include a second sliding member 29, a fourth screw 31, two fourth horn portions 32, a third limiting plate 33, and an inclined plate 34. The second sliding member 29 has a T-shaped vertical cross-section and is slidably placed in the longitudinal groove 7. A fourth screw hole 30 is provided on the first end face of the second sliding member 29. The two fourth horn portions 32 are installed opposite to each other on the first end side wall of the fourth screw 31. The fourth screw 31 is threadedly engaged with the fourth screw hole 30. A third limiting plate 33 is provided on the fourth screw 31 near the fourth horn portion 32. The third limiting plate 33 is placed outside the longitudinal guide plate 6. The upper end of the inclined plate 34 is connected to the lower end of the second sliding member 29, and the lower end of the inclined plate 34 is connected to the upper end of the sealing plate 35. The second sliding member 29 is parallel to the sealing plate 35.
[0055] Working principle: During operation, the clamping plates 15 of the first clamping mechanism 3 and the second clamping mechanism 4 are moved separately. The first horn part 12 is twisted by hand, which drives the first screw 13 to rotate. The first screw 13 drives the rotating part 17 to rotate. The rotating part 17 pushes the clamping plate 15 forward or backward in the first rotating cavity 16 until the soft pads 18 of the first clamping mechanism 3 and the second clamping mechanism 4 press against the opposite sides of the circuit board. At this time, the position where the capacitor 28 needs to be installed is determined (multiple capacitors 28 are generally installed). First, the lateral position where the capacitor 28 needs to be installed is determined. Then, after the longitudinal guide plate 6 is slid into place, it is twisted by hand. When the second horn portion 19 is moved, it drives the second screw 20 to rotate. The second screw 20 then drives the first limiting plate 21 to move forward and press against the side wall of the transverse guide plate 1, thus fixing the relative position of the transverse guide plate 1 and the longitudinal guide plate 6. Then, the capacitor 28 is placed at a specific position in the longitudinal direction. The fourth positioning mechanism 10 and the fifth positioning mechanism 11 slide along the longitudinal groove 7 to clamp the capacitor 28. After the fourth positioning mechanism 10 and the fifth positioning mechanism 11 move to the specific position, the third horn portion 26 is twisted by hand, which drives the third screw 25 to rotate. The third screw 25 is screwed into the third screw hole 24. After rod 25 moves the second limiting plate 27 forward and it comes into contact with the side wall of the longitudinal guide plate 6, the position of the positioning plate 37 is fixed, and the head of the capacitor 28 is stably clamped. Similarly, the second positioning mechanism 8 and the third positioning mechanism 9 slide along the longitudinal groove 7. After the second positioning mechanism 8 and the third positioning mechanism 9 move to the designated position, the fourth horn part 32 is twisted by hand. The fourth horn part 32 drives the fourth screw 31 to rotate. The fourth screw 31 is screwed into the fourth screw hole 30. The fourth screw 31 drives the third limiting plate 33 forward and it comes into contact with the side wall of the longitudinal guide plate 6, thus fixing the position of the second sliding member 29. The inclined plate 34 and sealing plate 35 below 29 are fixed, and a sealed space is finally formed between the lower end of the capacitor 28 head and the circuit board. Glue can be injected through the glue injection hole 36. After the glue sets, all locks can be removed and the next capacitor 28 can be installed. When the height of the already installed capacitor 28 affects the height of the next capacitor to be installed, the first clamping mechanism 3 and the second clamping mechanism 4 can be loosened and the positions of the second positioning mechanism 8, the fourth positioning mechanism 10, the fifth positioning mechanism 11 and the third positioning mechanism 9 can be adjusted to avoid the already installed capacitor 28. Then the first clamping mechanism 3 and the second clamping mechanism 4 can be fixed.
[0056] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A capacitive welding assist mechanism, characterized by, The utility model relates to a capacitor welding auxiliary mechanism, including: A transverse guide plate is provided with a transverse sliding groove with both ends not through along the length direction in the transverse guide plate; A longitudinal guide plate is provided with a longitudinal sliding groove with both ends not through along the length direction in the longitudinal guide plate; The vertical section view of transverse sliding groove and longitudinal sliding groove all forms T type, and the bottom and both sides of transverse sliding groove are open in the transverse guide plate, and the bottom and both sides of longitudinal sliding groove are open in the longitudinal guide plate; One end of longitudinal guide plate is slidably placed in transverse sliding groove; First clamping mechanism; Second clamping mechanism; First clamping mechanism and second clamping mechanism are slidably installed in both ends in transverse sliding groove respectively, and are used to clamp the opposite sides of circuit board; Second positioning mechanism; Third positioning mechanism; The lower end of second positioning mechanism and third positioning mechanism is provided with sealing plate, and sealing plate forms semicircular ring columnar structure, and the sidewall of one sealing plate is provided with glue injection hole, and the inner diameter of sealing plate is slightly larger than the outer diameter of capacitor head, and the inner wall of the upper end of sealing plate is connected with capacitor sidewall, and the lower end of sealing plate contacts with the surface of circuit board; Fourth positioning mechanism; Fifth positioning mechanism; Second positioning mechanism, fourth positioning mechanism, fifth positioning mechanism and third positioning mechanism are slidably placed in longitudinal sliding groove in turn; The lower end of fourth positioning mechanism and fifth positioning mechanism is provided with positioning plate, and the upper end of capacitor head is clamped by two positioning plates, and two sealing plates are placed below two positioning plates respectively.
2. The capacitive welding assist mechanism of claim 1, wherein, First clamping mechanism and second clamping mechanism all include two first horn parts, first screw rod, rotating part, clamping plate, and the both ends of transverse guide plate are provided with first screw hole along the length direction, the inner portion of the upper end of rotating part is provided with first rotating cavity, two first horn parts are oppositely installed on the first end sidewall of first screw rod, first screw rod is screwed with first screw hole, the second end of first screw rod is connected with rotating part, the second end of first screw rod is inserted into first rotating cavity through the opening of first rotating cavity, and rotating part is rotatably placed in first rotating cavity, and the diameter of rotating part is greater than the diameter of the opening of first rotating cavity.
3. The capacitive welding assist mechanism of claim 2, wherein, Rotating part forms cylindrical structure, and the length direction of transverse guide plate is the axial line of rotating part.
4. The capacitive welding assist mechanism of claim 2, wherein, First clamping mechanism and second clamping mechanism all further include soft pad, and the first side of clamping plate is installed with soft pad, and the first side of two clamping plates is oppositely arranged.
5. The capacitive welding assist mechanism of claim 1, wherein, The capacitor welding auxiliary mechanism further includes a first positioning mechanism, which includes two second horn parts, a second screw rod, and a first limiting plate. A sliding block is formed below the first end of the longitudinal guide plate and is slidably placed in the lower part of the transverse sliding groove. The first end of the longitudinal guide plate is slidably placed in the upper part of the transverse sliding groove. A second screw hole is formed on the end face of the first end of the longitudinal guide plate. Two second horn parts are oppositely arranged on the first end sidewall of the second screw rod. The second screw rod is screwed with the second screw hole. A first limiting plate is arranged on the second screw rod near the second horn part. The first limiting plate is placed outside the transverse guide plate.
6. The capacitive welding assist mechanism of claim 1, wherein, The fourth positioning mechanism and the fifth positioning mechanism each comprise a first sliding piece, a third screw rod, two third goat horn portions, and a second limiting plate. The first sliding piece has a T-shaped vertical cross section. The first sliding piece is slidably arranged in a longitudinal sliding groove. A third screw hole is formed in an end face of a first end of the first sliding piece. The two third goat horn portions are oppositely arranged on a first end side wall of the third screw rod. The third screw rod is threadedly connected with the third screw hole. A second limiting plate is arranged on the third screw rod close to the third goat horn portions. The second limiting plate is arranged outside the longitudinal guide plate. The limiting plate is connected with a lower end of the first sliding piece.
7. The capacitive welding assist mechanism of claim 1, wherein, The positioning plate has a semi-circular ring columnar structure. An inner diameter of the positioning plate is slightly larger than an outer diameter of the capacitor head. A lower end inner wall of the positioning plate is connected with a side wall of the capacitor.
8. The capacitive welding assist mechanism of claim 1, wherein, The second positioning mechanism and the third positioning mechanism each comprise a second sliding piece, a fourth screw rod, two fourth goat horn portions, a third limiting plate, and an inclined plate. The second sliding piece has a T-shaped vertical cross section. The second sliding piece is slidably arranged in a longitudinal sliding groove. A fourth screw hole is formed in an end face of a first end of the second sliding piece. The two fourth goat horn portions are oppositely arranged on a first end side wall of the fourth screw rod. The fourth screw rod is threadedly connected with the fourth screw hole. A third limiting plate is arranged on the fourth screw rod close to the fourth goat horn portions. The third limiting plate is arranged outside the longitudinal guide plate. An upper end of the inclined plate is connected with a lower end of the second sliding piece. A lower end of the inclined plate is connected with an upper end of the sealing plate. The second sliding piece is parallel to the sealing plate.