Rectification type welding machine module
By designing a mating structure on the welding machine module, including guide rails, slots, fixing slots, tension springs, tie rods, and fixing pins, the problem of low maintenance and replacement efficiency of existing welding machine modules is solved. This enables rapid installation and disassembly of functional modules, provides module protection, and improves maintenance efficiency and reliability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2026-03-31
AI Technical Summary
The existing welding machine modules require specialized tools and skills to replace or maintain functional modules, resulting in low maintenance and replacement efficiency.
The system employs a combination of mounting rails, slots, fixing slots, tension springs, tie rods, and fixing pins to enable quick installation and disassembly between the functional modules and the welding machine modules. Replacement or maintenance can be completed through simple operations. The mounting rail surface is equipped with a rotatable protective cover and fixing blocks to protect the modules.
It enables rapid installation and removal of functional modules, improves maintenance and replacement efficiency, and prevents dust and debris from entering and affecting performance.
Smart Images

Figure CN224058981U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding machine module technology, specifically a rectifier welding machine module. Background Technology
[0002] The welding module is an important component of the welding machine. It integrates various circuits, control components and interfaces required for welding, and is used to realize functions such as adjusting welding current and voltage, controlling the welding process, and communicating with other equipment or systems.
[0003] Existing welding modules typically use screws to fix the functional modules to designated positions on the welding machine module. This method is simple and reliable, and suitable for most welding machine modules. However, when it is necessary to replace or maintain the functional modules, this installation method requires specialized tools and skills to disassemble or install them, which is time-consuming and results in low maintenance and replacement efficiency. Therefore, a rectifier-type welding machine module is proposed to solve the above problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a rectifier welding machine module, which has the advantage of high maintenance and replacement efficiency. It solves the problem that existing welding modules require professional tools and skills to disassemble or install when functional modules need to be replaced or maintained, resulting in long time consumption and low maintenance and replacement efficiency.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a rectifier welding machine module, comprising a welding machine module and a functional module disposed on the welding machine module, wherein an installation structure is provided between the welding machine module and the functional module;
[0006] The mounting structure includes a mounting guide rail fixedly mounted on the surface of the welding machine module. The mounting guide rail has slots on opposite sides of its interior surface. Two guide grooves are formed inside the mounting guide rail, and a fixing groove is formed inside each guide groove. A rectangular mounting box is fixedly mounted on the opposite side surface of the functional module. A tension spring is fixedly mounted inside the rectangular mounting box. A connecting plate is fixedly mounted on the top of the tension spring. A fixing pin, penetrating the tension spring and extending to the outside of the rectangular mounting box, is fixedly mounted on the lower surface of the connecting plate. A locking block is fixedly mounted on the opposite side surface of the rectangular mounting box from the functional module.
[0007] Furthermore, the mounting guide rail has a plurality of conductive keyways inside, the conductive keyways being located between two guide slots, and an elastic conductive key is fixedly mounted on the lower surface of the functional module, the conductive keyways being adapted to the elastic conductive key.
[0008] Furthermore, the inner surface of the conductive keyway is an inclined plane, and the outer surface of the elastic conductive key is an inclined plane.
[0009] Furthermore, there are multiple fixing grooves evenly distributed inside the guide groove, and multiple conductive keyways evenly distributed inside the mounting rail. Each conductive keyway has a fixing groove corresponding to the conductive keyway on both sides.
[0010] Furthermore, the fixing groove is adapted to the fixing pin, and the bottom of the fixing pin is round-headed.
[0011] Furthermore, the external shape and size of the card block are adapted to the internal shape and size of the card slot.
[0012] Furthermore, a pull rod is fixedly installed on the upper surface of the connecting plate, extending through to the outside of the rectangular mounting box, and the pull rod is in sliding contact with the rectangular mounting box.
[0013] Furthermore, a protective cover is rotatably mounted on the surface of the mounting guide rail, and two fixing blocks are fixedly mounted on the surface of the protective cover. The surface of the mounting guide rail is provided with fixing slots that are compatible with the fixing blocks.
[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0015] 1. This rectifier welding machine module, through the cooperation of mounting guide rails, slots, fixing slots, tension springs, pull rods, and fixing pins, allows operators to easily control the extension and retraction of the fixing pins by pulling the pull rods. This enables quick installation and disassembly between the functional module and the welding machine module without the need for professional tools and skills. The replacement or maintenance of the functional module can be completed through simple operations, greatly improving maintenance and replacement efficiency.
[0016] 2. This rectifier welding machine module, by having a rotatable protective cover on the surface of the mounting guide rail, as well as fixing blocks on the surface of the protective cover and fixing slots on the surface of the mounting guide rail, can protect the installation structure and functional modules, preventing dust, debris and other contaminants from entering and affecting its performance. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the mounting guide rail structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the rectangular mounting box of this utility model.
[0020] In the diagram: 1. Welding machine module; 2. Functional module; 3. Mounting guide rail; 4. Slot; 5. Guide groove; 6. Fixing groove; 7. Rectangular mounting box; 8. Tension spring; 9. Connecting plate; 10. Fixing pin; 11. Block; 12. Conductive keyway; 13. Elastic conductive key; 14. Pull rod; 15. Protective cover; 16. Fixing block; 17. Fixing slot. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1 to 3 This embodiment of a rectifier welding machine module includes a welding machine module 1 and a functional module 2 disposed on the welding machine module 1. An installation structure is provided between the welding machine module 1 and the functional module 2. The installation structure includes a mounting guide rail 3 fixedly mounted on the surface of the welding machine module 1. A slot 4 is provided on each opposite side surface inside the mounting guide rail 3. Two guide grooves 5 are provided inside the mounting guide rail 3. A fixing groove 6 is provided inside the guide groove 5. A rectangular mounting box 7 is fixedly mounted on each opposite side surface of the functional module 2. A tension spring 8 is fixedly mounted inside the rectangular mounting box 7. A connecting plate 9 is fixedly mounted on the top of the tension spring 8. A fixing pin 10 is fixedly mounted on the lower surface of the connecting plate 9, penetrating the tension spring 8 and extending to the outside of the rectangular mounting box 7. A locking block 11 is fixedly mounted on the opposite side surface of the rectangular mounting box 7 from the functional module 2.
[0023] It should be noted that the mounting guide rail 3 has a number of conductive keyways 12 inside. The conductive keyways 12 are located between two guide grooves 5. An elastic conductive key 13 is fixedly installed on the lower surface of the functional module 2. The conductive keyways 12 and the elastic conductive key 13 are adapted to each other. By setting the conductive keyways 12 and the elastic conductive key 13, it is easy to realize the electrical connection between the welding machine module 1 and the functional module 2.
[0024] The inclined surface design facilitates the removal of the elastic conductive key 13 from the conductive keyway 12. There are multiple fixing slots 6 evenly distributed inside the guide slot 5. There are multiple conductive keyways 12 evenly distributed inside the mounting rail 3. Each conductive keyway 12 has a fixing slot 6 corresponding to it on both sides.
[0025] It should be noted that the fixing groove 6 is compatible with the fixing pin 10. The bottom of the fixing pin 10 is rounded, which makes it easy for the fixing pin 10 to be inserted into the fixing groove 6. The external shape and size of the locking block 11 are compatible with the internal shape and size of the locking groove 4, which makes it easy for the locking block 11 to be inserted into the locking groove 4. A pull rod 14 that extends through to the outside of the rectangular mounting box 7 is fixedly installed on the upper surface of the connecting plate 9. The pull rod 14 is in sliding contact with the rectangular mounting box 7. The pull rod 14 is set to facilitate the simultaneous pulling of the two fixing pins 10.
[0026] It should be noted that a protective cover 15 is rotatably mounted on the surface of the mounting guide rail 3, and two fixing blocks 16 are fixedly mounted on the surface of the protective cover 15. The surface of the mounting guide rail 3 is provided with fixing slots 17 that are compatible with the fixing blocks 16. The protective cover 15 is provided to protect the functional module 2 after the functional module 2 is installed.
[0027] It should be noted that in this embodiment, the conductive keyway 12 is electrically connected to the welding machine module 1 via a connecting wire.
[0028] The working principle of the above embodiments is as follows:
[0029] During installation, insert the functional module 2 into the mounting guide rail 3, align the locking block 11 with the slot 4, align the fixing pin 10 with the guide groove 5, and slide the functional module 2. At this time, the fixing pin 10 is pressed into the rectangular mounting box 7, and the locking block 11 is inserted into the slot 4. When the fixing pin 10 is inserted into the fixing groove 6, the elastic conductive key 13 is simultaneously inserted into the conductive key groove 12, thereby realizing the connection between the functional module 2 and the mounting guide rail 3. Then, the functional module 2 can be fixed on the surface of the welding machine module 1. The protective cover 15 is then fixed on the mounting guide rail 3 by the fixing locking block 16 and the fixing slot 17, thus protecting the functional module 2 and the mounting guide rail 3. During disassembly, simply pull the fixing pin 10 out of the fixing groove 6 using the pull rod 14 to slide the functional module 2.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rectifier welding machine module comprising a welding machine module (1) and a functional module (2) arranged on the welding machine module (1), characterized in that: The welding machine module (1) and the function module (2) are provided with a mounting structure; The mounting structure includes a mounting guide rail (3) fixedly installed on the surface of the welding machine module (1), the inside of the mounting guide rail (3) is provided with a clamping groove (4) on the opposite side surface, the inside of the mounting guide rail (3) is provided with two guide grooves (5), the inside of the guide groove (5) is provided with a fixed groove (6), the opposite side surface of the function module (2) is fixedly installed with a rectangular mounting box (7), the inside of the rectangular mounting box (7) is fixedly installed with a tension spring (8), the top of the tension spring (8) is fixedly installed with a connecting plate (9), the lower surface of the connecting plate (9) is fixedly installed with a fixed pin (10) penetrating through the tension spring (8) and extending to the outside of the rectangular mounting box (7), and the opposite side surface of the rectangular mounting box (7) and the function module (2) is fixedly installed with a clamping block (11).
2. A rectifier welding machine module according to claim 1, characterized in that: The inside of the mounting guide rail (3) is provided with a plurality of conductive key grooves (12), the conductive key grooves (12) are located between the two guide grooves (5), and the lower surface of the function module (2) is fixedly installed with an elastic conductive key (13).
3. A rectifier welding machine module according to claim 2, characterised in that: The inside surface of the conductive key groove (12) is a slope, and the outer surface of the elastic conductive key (13) is a slope.
4. A rectifier welding machine module according to claim 2, wherein: The number of the fixed grooves (6) is multiple and uniformly distributed in the guide groove (5), and the number of the conductive key grooves (12) is multiple and uniformly distributed in the mounting guide rail (3), and each conductive key groove (12) is provided with a fixed groove (6) corresponding to the conductive key groove (12) on both sides.
5. A rectifier welding machine module according to claim 1 wherein: The fixed groove (6) is matched with the fixed pin (10), and the bottom of the fixed pin (10) is a round head.
6. A rectifier welding machine module according to claim 1 wherein: The shape and size of the clamping block (11) outside are matched with the shape and size of the clamping groove (4) inside.
7. A rectifier welding machine module according to claim 1 wherein: The upper surface of the connecting plate (9) is fixedly installed with a pull rod (14) penetrating to the outside of the rectangular mounting box (7), and the pull rod (14) and the rectangular mounting box (7) are in sliding contact.
8. A rectifier welding machine module according to claim 1 wherein: The surface of the mounting guide rail (3) is rotatably installed with a protective cover (15), the surface of the protective cover (15) is fixedly installed with two fixed clamping blocks (16), and the surface of the mounting guide rail (3) is provided with a fixed clamping groove (17) matched with the fixed clamping block (16).