Error-proofing equipment for charging gun wire harness installation identification tube
By using a color recognition sensor and an interconnected label tube placement slot during the charging gun harness installation process, the problem of incorrect harness color recognition was solved, and automated label tube installation was achieved, improving installation accuracy and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2026-03-31
AI Technical Summary
During the installation of the charging gun wiring harness, it is easy to mistakenly install different numbered tubes on the same wire with different core wire colors, which can lead to incorrect identification by the client.
An error-proofing device is adopted, including a color recognition sensor, a control screen, a baking hood, and a label tube placement slot. The color recognition sensor automatically identifies the color of the wire harness and displays the corresponding label tube position on the control screen. The label tube placement slot is designed with an interconnected structure to ensure automatic feeding of label tubes and reduce human error.
It automatically identifies the color of the wire harness and indicates the correct location of the label tube, reducing human visual fatigue and errors, and improving the accuracy and efficiency of label tube installation.
Smart Images

Figure CN224059811U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of charging gun and wire harness product identification tube assembly technology, specifically to a mistake-proofing device for installing identification tubes on charging gun wire harnesses. Background Technology
[0002] A wire harness is a product formed by binding or bonding multiple conductors and / or cables together, also commonly known as a cable mesh or wire bundle. A cable has only two plugs. Common wire harness markings come in various shapes and installation methods, such as tubular markings, self-adhesive labels, and label plates. Tubular markings are generally called marking sleeves, including non-heat-shrinkable ordinary sleeves and heat-shrinkable sleeves. Tubular markings are usually packaged in rolls, or cut to a certain length and packaged on paper. Tubular markings can be printed using a dot matrix printer or thermal transfer printer, or with a dedicated printer, or manually. However, currently, different colored cores of the same wire are marked with different numbered tubes. To save costs, employees usually rely on visual identification of the color and then select the corresponding tube to thread onto the wire. Therefore, multiple colors and quantities of marking tubes for the same wire are easily threaded incorrectly, leading to customer misidentification. Therefore, this paper provides a mistake-proofing device for installing marking tubes on charging gun wire harnesses to solve the above problems. Utility Model Content
[0003] To solve the problems mentioned above, the technical solution adopted by this utility model is: a fault-proofing device for installing marking tubes on charging gun wiring harnesses, comprising: a base, a wiring harness detection platform provided on one side of the upper end of the base, a bracket fixedly connected to one side of the wiring harness detection platform, a color recognition sensor installed on the side of the bracket facing the wiring harness detection platform, a control panel installed on the upper end of the bracket near the color recognition sensor, a baking cover provided on the upper end of the base near the wiring harness detection platform, a placement seat provided on the other side of the upper end of the base near the wiring harness detection platform, a marking tube placement groove provided on the placement seat, and a cavity provided on the side of the placement seat near the marking tube placement groove.
[0004] As a preferred embodiment of this utility model, a connecting groove is provided between the marking tube placement groove and the bottom end of the cavity, a first piston plate is slidably connected inside the marking tube placement groove, and a second piston plate is slidably connected inside the cavity.
[0005] As a preferred embodiment of this utility model, rubber rings are fitted around the outer sides of both the first piston plate and the second piston plate, and the space between the marking tube placement groove, the cavity, and the connecting groove is filled with flowing liquid.
[0006] As a preferred technical solution of this utility model, the number of the marking tube placement slots is set to several, and an indicator light is set on the upper end of the placement seat corresponding to the marking tube placement slot.
[0007] As a preferred technical solution of this utility model, the upper end of the marking tube placement groove is symmetrically provided with locking strips on both sides, and the marking tube body is placed inside the marking tube placement groove above the first piston plate.
[0008] As a preferred embodiment of this utility model, a spring is provided between the cavity and the upper end of the second piston plate, the top of the cavity is a ventilated end, and the color recognition sensor is a 1LX-1LX-101 color mark sensor.
[0009] As a preferred technical solution of this utility model, a heating tube is provided inside the baking hood, and the number of heating tubes is set to several. A protective mesh tube is connected through the inside of the baking hood.
[0010] This utility model has the following advantages: This utility model uses a color recognition sensor to automatically identify the color of the wire harness placed on the wire harness detection table. After identification, the color is displayed on the control screen and the indicator light at the corresponding label tube placement slot is lit, which solves the problem of visual fatigue and identification error when manually installing label tubes and eliminates the problem of manual label tube removal error.
[0011] The interconnected design between the label tube placement slot and the cavity allows the label tube body inside the slot to automatically move upwards for feeding after it is removed from the top, making it convenient for personnel to retrieve. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of a preferred embodiment of the present invention;
[0013] Figure 2 This is a partial cross-sectional view of the placement seat according to a preferred embodiment of the present invention;
[0014] Figure 3 This is a cross-sectional structural schematic diagram of the baking cover according to a preferred embodiment of the present invention.
[0015] Explanation of reference numerals in the attached drawings: 1. Base; 2. Wire harness detection platform; 3. Bracket; 4. Color recognition sensor; 5. Control panel; 6. Baking cover; 601. Heating tube; 602. Protective mesh tube; 7. Placement seat; 701. Indicator light; 8. Marking tube placement slot; 801. Clip; 9. Cavity; 10. Connecting slot; 11. First piston plate; 12. Second piston plate; 13. Rubber ring; 14. Spring; 15. Marking tube body. Detailed Implementation
[0016] The technical solution of this utility model will now be clearly and completely described in conjunction with the accompanying drawings. In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0018] The present invention will be further described below with reference to the accompanying drawings.
[0019] Please refer to the following: Figures 1-3 This utility model discloses a fault-prevention device for installing marking tubes on charging gun wiring harnesses, comprising: a base 1, a wiring harness detection platform 2 is provided on one side of the upper end of the base 1, a bracket 3 is fixedly connected to one side of the wiring harness detection platform 2, a color recognition sensor 4 is installed on the side of the bracket 3 facing the wiring harness detection platform 2, a control panel 5 is installed on the upper end of the bracket 3 near the color recognition sensor 4, a baking cover 6 is provided on the upper end of the base 1 near the wiring harness detection platform 2, a placement seat 7 is provided on the other side of the upper end of the base 1 near the wiring harness detection platform 2, the placement seat 7 is provided with a marking tube placement groove 8, and a cavity 9 is provided on the side of the placement seat 7 near the marking tube placement groove 8.
[0020] Combination Figure 2As shown, a connecting groove 10 is provided between the bottom of the marking tube placement groove 8 and the cavity 9. A first piston plate 11 is slidably connected inside the marking tube placement groove 8, and a second piston plate 12 is slidably connected inside the cavity 9. Rubber rings 13 are fitted on the outer sides of both the first piston plate 11 and the second piston plate 12. The marking tube placement groove 8, the cavity 9 and the connecting groove 10 are filled with flowing liquid. The second piston plate 12 inside the cavity 9, in conjunction with the spring 14, can keep pushing the flowing liquid inside the cavity 9 downward, so that the flowing liquid enters the marking tube placement groove 8 through the connecting groove 10 and pushes the first piston plate 11 upward, thus ensuring that the marking tube body 15 placed on the first piston plate 11 can be fed upward in a timely manner. Several marking tube placement grooves 8 are provided. An indicator light 701 is provided on the upper end of the placement seat 7 corresponding to the marking tube placement groove 8. The indicator light 701 is connected to the control board inside the control panel 5 through wires. Similarly, the color recognition sensor 4 and the heating tube 601 are also connected to the control board inside the control panel 5 through wires.
[0021] The label tube placement slot 8 has symmetrically arranged retaining strips 801 on both sides of the upper end of the slot. The label tube body 15 is placed inside the slot 8 above the first piston plate 11. A spring 14 is arranged between the cavity 9 and the upper end of the second piston plate 12. The top of the cavity 9 is a ventilated end, which ensures that the second piston plate 12 can move normally. The color recognition sensor 4 is a 1LX-101 color mark sensor. The baking cover 6 is equipped with heating tubes 601. There are several heating tubes 601. A protective mesh tube 602 is connected through the inside of the baking cover 6. The protective mesh tube 602 makes it easy for the wire to pass through without being burned by the heating tubes 601.
[0022] Specifically, when using this utility model, the main body 15 of the identification tube is first placed into the corresponding identification tube placement slot 8. The system sets rules and stores the corresponding data. During operation, the wire is inserted into the wire harness detection table 2 of the color recognition machine, and the color of the corresponding wire is read by the color recognition sensor 4. The read wire color is then displayed on the control screen 5, and the indicator light 701 at the corresponding identification tube placement slot 8 lights up. Then, the identification tube main body 15 inside the identification tube placement slot 8 with the indicator light 701 lit up can be manually removed. The removed identification tube main body 15 is then inserted into the wire and baked inside the protective mesh tube 602 inside the baking cover 6 to fix the number tube. Then, it is compared with the process charge to prevent manual misinsertion.
[0023] The above are merely preferred embodiments of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model.
[0024] All other parts of this utility model that are not described in detail belong to the prior art, and therefore will not be described in detail here.
[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A mistake-proofing apparatus for a charging gun harness installation identification tube, comprising: The base (1) is characterized in that the base (1) is provided with a wire harness detection table (2) on one side of the upper end, one side of the wire harness detection table (2) is fixedly connected with a support (3), a color recognition sensor (4) is installed on the side of the support (3) opposite to the wire harness detection table (2), a control screen (5) is installed on the upper end of the support (3) close to the color recognition sensor (4), an oven cover (6) is arranged on the upper end of the base (1) close to the wire harness detection table (2), a placing seat (7) is arranged on the other side of the upper end of the base (1) close to the wire harness detection table (2), and the placing seat (7) is provided with an identification tube placing groove (8).
2. A mistake proofing device for installing a tag tube on a charging gun harness according to claim 1, wherein, The identification tube placing groove (8) and the cavity (9) are provided with a communication groove (10) between the bottom ends, the first piston plate (11) is slidably connected inside the identification tube placing groove (8), and the second piston plate (12) is slidably connected inside the cavity (9).
3. A mistake proofing device for installing a tag tube on a charging gun harness according to claim 2, wherein, The first piston plate (11) and the second piston plate (12) are both sleeved with rubber rings (13) outside, and the identification tube placing groove (8), the cavity (9) and the communication groove (10) are filled with flowing liquid.
4. A mistake proofing device for installing a tag tube on a charging gun harness according to claim 1, wherein, A plurality of identification tube placing grooves (8) are arranged, and the placing seat (7) is provided with an indicator light (701) corresponding to the identification tube placing groove (8) on the upper end.
5. A mistake proofing device for installing a tag tube on a charging gun harness as recited in claim 1, wherein, The identification tube placing groove (8) is provided with a clamping strip (801) inside the upper end and symmetrically on both sides, and an identification tube body (15) is placed above the first piston plate (11) inside the identification tube placing groove (8).
6. A mistake proofing device for installing a tag tube on a charging gun harness according to claim 1, wherein, The cavity (9) and the second piston plate (12) are provided with a spring (14) between the upper ends, the top of the cavity (9) is a breathable end, and the color recognition sensor (4) is a 1LX-101 color sensor.
7. A mistake proofing device for installing a tag tube on a charging gun harness according to claim 1, wherein, The oven cover (6) is provided with a heating pipe (601) inside, a plurality of heating pipes (601) are arranged, and the oven cover (6) is provided with a protective net pipe (602) penetratingly connected inside.