Die cutting material supplementing module
The automated patching process using die-cutting and patching equipment solves the problems of low efficiency and contamination associated with manual operation, achieving a highly efficient and pollution-free patching process and improving the yield of finished strips.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-03-31
AI Technical Summary
In the existing technology, the process of die-cutting finished product patching is inefficient, and manual operation is prone to product contamination and waste, affecting the yield of finished material strips.
The die-cutting and patching equipment, including X-axis, Y-axis and Z-axis moving components as well as rotating and suction head components, realizes automated patching. It uses a vacuum device to pick up the die-cutting and patching products and move them precisely in the three-axis direction, replacing manual operation.
It improves patching efficiency, avoids product contamination and waste, and increases the yield of finished material strips.
Smart Images
Figure CN224059991U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of die-cut product patching equipment, and more particularly to a die-cutting patching equipment. Background Technology
[0002] Die-cut product patch refers to the process of attaching small sections of the cut product to the finished material strip.
[0003] In existing technical solutions, the patching process typically involves workers cutting PI tape into small segments, which are then patched onto the finished tape to fill the missing parts. However, manual patching is inefficient, and the cutting process easily leads to product contamination and waste, ultimately affecting the yield of the finished tape. Summary of the Invention
[0004] The purpose of this application is to propose a die-cutting patching device to solve the problems of low efficiency, product contamination, and reduced yield of finished product strips caused by manual patching in the prior art.
[0005] A die-cutting material replenishment module includes an x-axis moving component, a y-axis moving component, and a material replenishment component; the y-axis moving component is disposed on the x-axis moving component and is slidable on the x-axis moving component; the material replenishment component is disposed on the y-axis moving component and is slidable on the y-axis moving component.
[0006] The feeding components include
[0007] The z-axis moving component is located on the y-axis moving component;
[0008] A rotating component is mounted on the z-axis moving component and is capable of sliding on the z-axis moving component;
[0009] The suction head assembly is connected to the rotating assembly and is used to pick up die-cut and replenishment products. The rotating assembly can drive the suction head assembly to rotate circumferentially.
[0010] A vacuum device is installed on the z-axis moving assembly, and the vacuum device can be connected to the suction head assembly through a pipeline.
[0011] Its beneficial effects are: using automated equipment to replace manual patching improves patching efficiency, and avoids product contamination and waste, ultimately improving the yield of product strips.
[0012] In some implementations, the z-axis movement component includes
[0013] The z-axis fixed plate assembly is mounted on the y-axis moving assembly;
[0014] The z-axis drive unit is mounted on the z-axis fixed plate assembly.
[0015] In some embodiments, the rotating component includes
[0016] A rotary drive unit is slidably connected to the z-axis moving assembly.
[0017] The rotating shaft is connected to the drive end of the rotary drive device.
[0018] Its beneficial effect is that the rotary drive device can drive the rotating shaft to rotate in a circular motion, so the rotation angle of the suction head assembly can be freely adjusted.
[0019] In some embodiments, the suction head assembly includes
[0020] A fixed bracket is attached to the rotating assembly;
[0021] A lifting drive device is mounted on a fixed support.
[0022] Guide rail, which is mounted on a fixed bracket;
[0023] A slider, which is slidably connected to a guide rail;
[0024] Follower, the follower is mounted on the slider, and one end of the follower is connected to the drive end of the lifting drive device;
[0025] The suction head is connected to the follower.
[0026] Its beneficial effect is that the lifting drive device can drive the slider to slide on the guide rail, so the lifting of the suction head in the z-axis direction can be precisely adjusted.
[0027] In some embodiments, several lifting drive devices are mounted on a fixed support and are equipped with corresponding guide rails, sliders, follower components and suction heads.
[0028] In some implementations, at least eight suction heads are connected to their corresponding follower members.
[0029] Its beneficial effect is that at least eight suction heads can simultaneously adsorb at least eight sheets for use as material strips.
[0030] In some embodiments, the x-axis movement assembly includes at least one x-axis support and an x-axis drive device connected to the x-axis support.
[0031] In some embodiments, the y-axis movement assembly includes at least one y-axis support and a y-axis drive device connected to the y-axis support. Attached Figure Description
[0032] To more clearly illustrate the technical solutions in the specific embodiments of this application or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0033] Figure 1 This is a schematic diagram of the structure of an embodiment of this application.
[0034] Figure 2 This is a schematic diagram of the structure of an embodiment of this application.
[0035] Figure 3 This is a schematic diagram of the feeding assembly.
[0036] Figure 4 This is a schematic diagram of the rotating component.
[0037] Figure 5 This is a schematic diagram of the suction head assembly.
[0038] Explanation of the reference numerals in the attached diagram:
[0039] 1. X-axis moving assembly; 2. Y-axis moving assembly; 3. Feeding assembly; 11. X-axis support; 12. X-axis drive device; 21. Y-axis support; 22. Y-axis drive device; 31. Z-axis moving assembly; 32. Rotation assembly; 33. Suction head assembly; 34. Vacuum device; 311. Z-axis fixed plate assembly; 312. Z-axis drive device; 321. Rotation drive device; 322. Rotating shaft; 331. Fixed support; 332. Lifting drive device; 333. Guide rail; 334. Slider; 335. Follower; 336. Suction head; Detailed Implementation
[0040] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only some, not all, of the embodiments of this application, and are used merely to explain this application and are not intended to limit it. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0041] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "inner," "outer," "both ends," "both sides," "bottom," and "top," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the elements referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. In addition, the terms "first," "second," "upper-level," "lower-level," "main," and "secondary," etc., are used for descriptive purposes only and can be simply used to more clearly distinguish different components, and should not be construed as indicating or implying relative importance.
[0042] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, an integral connection, a mechanical connection, an electrical connection, a direct connection, or an indirect connection through an intermediate medium, or a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0043] A die-cutting material replenishment module includes an x-axis moving component 1, a y-axis moving component 2, and a material replenishment component 3; the y-axis moving component 2 is disposed on the x-axis moving component 1 and can slide on the x-axis moving component 1; the material replenishment component 3 is disposed on the y-axis moving component 2 and can slide on the y-axis moving component 2.
[0044] Feeding component 3 includes
[0045] z-axis moving component 31, which is mounted on y-axis moving component 2;
[0046] Rotation component 32 is disposed on z-axis movement component 31 and is capable of sliding on z-axis movement component 31;
[0047] The suction head assembly 33 is connected to the rotating assembly 32 and is used to adsorb die-cut replenishment products. The rotating assembly 32 can drive the suction head assembly 33 to rotate circumferentially.
[0048] A vacuum device 34 is provided on the z-axis moving assembly 31. The vacuum device 34 can be connected to the suction head assembly 33 through a pipeline. In this embodiment, the vacuum device 34 is preferably a vacuum generator.
[0049] The x-axis moving component 1 and y-axis moving component 2 enable the feeding component 3 to move freely in the x and y directions as needed; the z-axis moving component 31 enables the suction head component 33 to move freely in the z-axis direction.
[0050] Its beneficial effects are: using automated equipment to replace manual patching improves patching efficiency, and avoids product contamination and waste, ultimately improving the yield of product strips.
[0051] Preferably, the z-axis movement component 31 includes
[0052] z-axis fixed plate assembly 311, the z-axis fixed plate assembly is mounted on y-axis moving assembly 2;
[0053] The z-axis drive device 312 is mounted on the z-axis fixed plate assembly 311.
[0054] Preferably, the rotating component 32 includes
[0055] Rotary drive device 321 is slidably connected to z-axis moving assembly 31;
[0056] The rotating shaft 322 is connected to the drive end of the rotary drive device 321.
[0057] Its beneficial effect is that the rotary drive device 321 can drive the rotating shaft 322 to rotate in a circular motion, so the rotation angle of the suction head assembly 33 can be freely adjusted.
[0058] Preferably, the suction head assembly 33 includes
[0059] Fixed bracket 331 is connected to rotating component 32;
[0060] The lifting drive device 332 is mounted on the fixed bracket 331;
[0061] Guide rail 333 is mounted on fixed bracket 331;
[0062] Slider 334 is slidably connected to guide rail 333;
[0063] Follower 335 is mounted on slider 334, and one end of follower 335 is connected to the drive end of lifting drive device 332.
[0064] The suction head 336 is connected to the follower 335.
[0065] Its beneficial effect is that the lifting drive device 332 can drive the slider 334 to slide on the guide rail 333, so the lifting of the suction head 336 in the z-axis direction can be precisely adjusted.
[0066] It should be emphasized that the lifting drive device 332 has a higher adjustment accuracy than the z-axis drive device 312.
[0067] Preferably, several lifting drive devices 332 are mounted on a fixed bracket 331, and are provided with corresponding guide rails 333, sliders 334, follower parts 335 and suction heads 336.
[0068] Preferably, at least eight suction heads 336 are connected to their corresponding follower members 335.
[0069] Its beneficial effect is that at least eight suction heads 336 can simultaneously adsorb at least eight sheets for strip patching.
[0070] Preferably, the x-axis moving assembly 1 includes at least one x-axis support 11 and an x-axis drive device 12 connected to the x-axis support 11.
[0071] Preferably, the y-axis moving assembly 2 includes at least one y-axis support 21 and a y-axis drive device 22 connected to the y-axis support 21.
[0072] In this embodiment, the x-axis drive device 12, y-axis drive device 22 and z-axis drive device 312 mentioned above are all preferably linear motors.
[0073] The following is a detailed explanation of the specific operation of this die-cutting and material replenishment module:
[0074] After the feeding assembly 3 moves in both the x and y axes, it picks up eight patch products from the platform and then moves them above the strip to be patched. The movement of the suction head assembly 33 in the z axis direction is mainly adjusted by the z axis drive device 312. When the suction head assembly 33 needs to be precisely adjusted in the z axis direction, the lifting drive device 332 is used for adjustment until the adsorbed patch products are patched to the corresponding positions on the strip to be patched.
[0075] The above descriptions are merely some embodiments of this application, used only to illustrate the technical solutions of this application, and not to limit it. It should be understood that those skilled in the art can make improvements or substitutions based on the above descriptions without departing from the inventive concept of this application, and all such improvements and substitutions should fall within the protection scope of the appended claims. In this case, all details can be replaced with equivalent elements, and the materials, shapes, and sizes can also be arbitrary.
Claims
1. A die-cutting refill module, characterized in that, The device comprises an x-axis moving assembly (1), a y-axis moving assembly (2), and a material supplement assembly (3); the y-axis moving assembly (2) is arranged on the x-axis moving assembly (1) and can slide on the x-axis moving assembly (1); the material supplement assembly (3) is arranged on the y-axis moving assembly (2) and can slide on the y-axis moving assembly (2); The material supplement assembly (3) comprises a z-axis moving assembly (31) arranged on the y-axis moving assembly (2); a rotating assembly (32) arranged on the z-axis moving assembly (31) and capable of sliding on the z-axis moving assembly (31); a suction head assembly (33) connected to the rotating assembly (32) and used for adsorbing die-cut material supplement products, wherein the rotating assembly (32) can drive the suction head assembly (33) to rotate circumferentially; a vacuum device (34) arranged on the z-axis moving assembly (31) and capable of being connected to the suction head assembly (33) through a pipeline.
2. The die refill module of claim 1, wherein, The z-axis moving assembly (31) comprises a z-axis fixed plate group (311) arranged on the y-axis moving assembly (2); a z-axis driving device (312) arranged on the z-axis fixed plate group (311).
3. The die refill module of claim 1, wherein, The rotating assembly (32) comprises a rotating driving device (321) slidably connected to the z-axis moving assembly (31); a rotating shaft (322) connected to a driving end of the rotating driving device (321).
4. The die refill module of claim 1, wherein, The suction head assembly (33) comprises a fixed support (331) connected to the rotating assembly (32); a lifting driving device (332) arranged on the fixed support (331); a guide rail (333) arranged on the fixed support (331); a sliding block (334) slidably connected to the guide rail (333); a follower (335) arranged on the sliding block (334), one end of the follower (335) being connected to a driving end of the lifting driving device (332); a suction head (336) connected to the follower (335).
5. The die refill module of claim 4, wherein, A plurality of the lifting driving devices (332) are arranged on the fixed support (331) and correspondingly provided with the guide rails (333), the sliding blocks (334), the followers (335), and the suction heads (336).
6. The die refill module of claim 5, wherein, At least eight of the suction heads (336) are connected to the corresponding followers (335).
7. The die refill module of claim 1, wherein, The x-axis moving assembly (1) comprises at least one x-axis support (11) and an x-axis driving device (12) connected to the x-axis support (11).
8. The die refill module of claim 1, wherein, The y-axis moving assembly (2) comprises at least one y-axis support (21) and a y-axis driving device (22) connected to the y-axis support (21).