A device for recovering die cutting waste of a color box production

Abstract

The utility model relates to a color box production technical field especially relates to a color box production die cutting waste recovery device. The utility model provides such a color box production die cutting waste recovery device, including support, it is the installation carrier of part, conveying mechanism, install in the support upper portion, fixed plate, connect in the support upper side, conveying mechanism is located between the support with fixed plate, electric sliding rail, front and back symmetry formula install on fixed plate, moving plate, connect between two electric sliding blocks on the electric sliding rail. The utility model drives the waste compaction through starting the cylinder drive compression plate shift, and the compression plate shift drives the baffle shift simultaneously, is used for blocking the waste on conveying mechanism and enters second mount, starts first electric push rod and second electric push rod in proper order, makes the waste fall to the push plate and second mount inner lower part in proper order, controls second electric push rod reverse operation and pushes out the waste from second mount.

Description

Technical Field

[0001] This utility model relates to the field of color box production technology, and in particular to a device for recycling die-cutting waste materials in color box production. Background Technology

[0002] Waste recycling refers to the systematic collection, classification, treatment, and reuse of waste generated during production or consumption. In color box production, the die-cutting process generates a large amount of scrap waste. Effective recycling of this waste can not only reduce resource waste but also improve production efficiency and the working environment.

[0003] Existing waste recycling equipment for color box production has certain limitations. For example, during the compaction process, the equipment cannot effectively prevent the conveyed waste from entering the compaction area. This problem may lead to waste accumulation, equipment jamming, and even affect the smooth operation of the entire production line.

[0004] In conclusion, there is an urgent need for a waste recycling device for color box production die-cutting to solve the above problems. Utility Model Content

[0005] In order to overcome the shortcomings of existing color box production die-cutting waste recycling equipment, which cannot effectively prevent the conveyed waste from entering the compaction area during the compaction process, this utility model mainly provides a color box production die-cutting waste recycling device.

[0006] A waste recycling device for die-cutting materials in color box production includes a support frame as a mounting carrier for parts; a conveying mechanism mounted on the upper part of the support frame; a fixed plate connected to the upper side of the support frame, with the conveying mechanism located between the support frame and the fixed plate; electric slide rails symmetrically mounted on the fixed plate; a movable plate connected between electric sliders on the two electric slide rails; a cutter mounted on the movable plate; a second mounting bracket connected to the right side of the support frame; a first mounting bracket connected to the upper side of the first mounting bracket; a mounting plate connected to the upper side of the first mounting bracket, with the fixed plate connected to the upper side of the mounting plate; a cylinder mounted on the mounting plate; and guide rods symmetrically slidably connected to the mounting plate. The cylinder is located between two guide rods; a pressure plate is connected to the lower end of the cylinder telescopic rod, and the pressure plate is connected to the lower ends of the two guide rods; a baffle is slidably connected to the left guide rod; a second elastic element is wound around the left guide rod and the baffle; a support plate is connected to the lower part of the bracket; a first electric push rod is installed on the upper part of the support plate; a second electric push rod is installed on the lower part of the support plate; a placement plate is slidably connected to the upper part of the second mounting bracket, and the right end of the push rod of the first electric push rod is connected to the placement plate; a push plate is slidably connected to the lower part of the second mounting bracket, and the right end of the push rod of the second electric push rod is connected to the push plate; a weighing sensor is installed on the placement plate.

[0007] Further explanation: It also includes a connecting plate connected to the upper part of the front and rear sides of the bracket; a guide plate slidably connected to the two connecting plates; and a first elastic element symmetrically wound around the two adjacent connecting plates and the guide plate.

[0008] Further explanation: It also includes mounting blocks, symmetrically connected to the lower left side of the first mounting frame, with both mounting blocks located above adjacent guide plates; a vision sensor mounted on the two mounting blocks; and an intelligent operation panel mounted on the first mounting frame, the intelligent operation panel being electrically connected to the conveying mechanism, the electric slide rail, the vision sensor, the cylinder, the first electric push rod, the second electric push rod, and the weighing sensor.

[0009] To further explain, the two guide plates are generally shaped like two slender rods, with the right side curving inward and the ends curving outward.

[0010] To further explain, a buffer plate is connected to the left side of the second mounting frame. The buffer plate is located between the second mounting frame and the first mounting frame, and the height of the buffer plate is lower than that of the conveying mechanism.

[0011] To further explain, two heightening blocks are symmetrically connected on the right side of the lower side of the second mounting bracket.

[0012] To further explain, the placement plate has an overall T-shaped structure, with the vertical part rising from below and the horizontal part extending horizontally to the right. The push plate has an overall L-shaped structure, with the horizontal part contacting the vertical part of the placement plate and the horizontal part extending downwards to the right in a vertical shape.

[0013] To further explain, the bracket adopts a frame structure for support and features a hollow design in multiple places.

[0014] The beneficial effects of this utility model are:

[0015] This invention uses a cylinder to drive a pressure plate to move and compact the waste material. The movement of the pressure plate simultaneously moves a baffle plate to prevent waste material from entering the second mounting frame from the conveying mechanism. The first and second electric push rods are activated in sequence to make the waste material fall into the lower part of the push plate and the second mounting frame. The second electric push rod is then controlled to reverse and push the waste material out of the second mounting frame. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a three-dimensional structural diagram of the conveying mechanism, fixing plate, and electric slide rail of this utility model.

[0018] Figure 3 This is a three-dimensional structural diagram of the connecting plate, guide plate, and first elastic element of this utility model.

[0019] Figure 4 This is a three-dimensional structural diagram of the electric push rod, the second electric push rod, and the baffle of this utility model.

[0020] Figure 5 This is a cross-sectional view of the two elastic elements, the placement plate, and the push plate of this utility model.

[0021] The markings in the attached diagram are as follows: 1: bracket, 2: conveying mechanism, 3: fixed plate, 4: electric slide rail, 5: moving plate, 6: cutter, 7: connecting plate, 8: guide plate, 9: first elastic element, 10: mounting block, 11: vision sensor, 12: first mounting bracket, 13: mounting plate, 14: second mounting bracket, 15: cylinder, 16: guide rod, 17: intelligent operation panel, 18: support plate, 19: first electric push rod, 20: second electric push rod, 21: baffle, 22: pressure plate, 23: second elastic element, 24: placement plate, 25: push plate, 26: weighing sensor. Detailed Implementation

[0022] The present invention will now be described more fully below with reference to the accompanying drawings, in which presently preferred embodiments of the invention are shown. However, the present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness and to fully convey the scope of the invention to those skilled in the art.

[0023] Example: A device for recycling die-cutting waste from color box production, such as... Figures 1-5As shown, the device includes a bracket 1, a conveying mechanism 2, a fixed plate 3, an electric slide rail 4, a moving plate 5, a cutter 6, a first mounting bracket 12, a mounting plate 13, a second mounting bracket 14, a cylinder 15, a guide rod 16, a support plate 18, a first electric push rod 19, a second electric push rod 20, a baffle 21, a pressure plate 22, a second elastic element 23, a placement plate 24, a push plate 25, and a weighing sensor 26. The bracket 1 serves as the mounting carrier for the parts. The bracket 1 adopts a frame structure for support and features multiple hollow designs to reduce the weight of the device. The conveying mechanism 2 is mounted on the upper part of the bracket 1. The conveying mechanism 2 consists of a motor, pulleys, and a flat belt. The motor is mounted on the upper rear side of the bracket 1. Pulleys are symmetrically rotated on the bracket 1, with the two pulleys connected in a loop. The system includes a flat belt, a fixed plate 3 welded to the upper side of the support 1, a conveying mechanism 2 located between the support 1 and the fixed plate 3, electric slide rails 4 symmetrically mounted on the fixed plate 3, a moving plate 5 connected between the electric sliders on the two electric slide rails 4, and a cutter 6 mounted on the moving plate 5. A second mounting bracket 14 is welded to the right side of the support 1, and two lifting blocks are symmetrically connected to the lower right side of the second mounting bracket 14 to raise it. A buffer plate is connected to the left side of the upper side of the second mounting bracket 14, located between the second mounting bracket 14 and the first mounting bracket 12, and its height is lower than the conveying mechanism 2, used to buffer waste. A first mounting bracket 12 is welded to the upper side of the first mounting bracket 12, and the upper side of the first mounting bracket 12 is connected to... There is a mounting plate 13, and a fixing plate 3 is connected to the upper side of the mounting plate 13. A cylinder 15 is mounted on the mounting plate 13. Guide rods 16 are symmetrically slidably connected to the mounting plate 13. The cylinder 15 is located between the two guide rods 16. A pressure plate 22 is connected to the lower end of the telescopic rod of the cylinder 15. The pressure plate 22 is connected to the lower end of the two guide rods 16. A baffle 21 is slidably connected to the left guide rod 16. A second elastic element 23 is wound between the left guide rod 16 and the baffle 21. A support plate 18 is connected to the lower part of the bracket 1. A first electric push rod 19 is mounted on the upper part of the support plate 18. A second electric push rod 20 is mounted on the lower part of the support plate 18. A placement plate 24 is slidably connected to the upper part of the second mounting bracket 14. The right end of the push rod of the first electric push rod 19 is connected to the placement plate 24. The second mounting bracket 14 has a sliding push plate 25 connected to its lower part. The right end of the push rod on the second electric push rod 20 is connected to the push plate 25. The placement plate 24 has an overall T-shaped structure, with the vertical part rising from below and the horizontal part extending horizontally to the right. The push plate 25 has an overall L-shaped structure, with its horizontal part contacting the vertical part of the placement plate 24 and its right side extending downwards in a vertical shape to facilitate pushing the compacted waste material out of the second mounting bracket 14. A weighing sensor 26 is installed on the placement plate 24. The starting cylinder 15 drives the pressure plate 22 to move and compact the waste material. At the same time, the pressure plate 22 moves and drives the baffle 21 to move, which is used to prevent waste material on the conveying mechanism 2 from entering the second mounting bracket 14. The first electric push rod 19 and the second electric push rod 20 are activated in sequence.The waste material falls sequentially into the lower part of the push plate 25 and the second mounting bracket 14. The second electric push rod 26 is then controlled to reverse, pushing the waste material out of the second mounting bracket 14.

[0024] like Figure 3 As shown, it also includes a connecting plate 7, a guide plate 8, and a first elastic element 9. The upper part of the front and rear sides of the bracket 1 is connected to the connecting plate 7, and the guide plate 8 is slidably connected to the two connecting plates 7. The two guide plates 8 are generally shaped like two slender rods, with the right side bending inward and the end bending outward to guide the waste. The first elastic element 9 is symmetrically connected between the two adjacent connecting plates 7 and guide plates 8.

[0025] like Figure 3 As shown, it also includes mounting blocks 10, vision sensors 11, and intelligent operation panels 17. Mounting blocks 10 are symmetrically connected to the lower left side of the first mounting frame 12. Both mounting blocks 10 are located above adjacent guide plates 8. Vision sensors 11 are mounted on the two mounting blocks. Intelligent operation panels 17 are mounted on the first mounting frame 12. Intelligent operation panels 17 are electrically connected to the conveying mechanism 2, electric slide rail 4, vision sensors 11, cylinder 15, first electric push rod 19, second electric push rod 20, and weighing sensor 26.

[0026] When this device is needed, the conveying mechanism 2 is started via the intelligent operation panel 17. The conveying mechanism 2 operates, and waste material is placed on it. Once the waste material is positioned below the cutter 6, the electric slide rail 4 is activated. The electric slider on the slide rail 4 moves, causing the cutter 6 to move and contact the waste material. Then, the electric slider on the slide rail 4 moves in the opposite direction, causing the cutter 6 to reset. This process is repeated, and the cutter 6 cuts the waste material into small or uniform pieces for easier subsequent processing and reuse. The conveying mechanism 2 continues to convey the waste material, which then contacts the guide plate 8. The guide plate 8 moves in opposite directions due to the pressure from the waste material. The guide plate 8 guides the waste material. Once the waste material is no longer in contact with the conveying mechanism 2, it moves onto the placement plate 24 under gravity. The weighing sensor 26 weighs the waste material on the placement plate 24 in real time. When the weight of the waste material on the placement plate 24 reaches a critical point, the intelligent operation panel 17 controls the start cylinder 15. The extension rod of the cylinder 15 extends, causing the pressure plate 22 to move downward. The pressure plate 22 causes the guide rod 16, the baffle 21, and the second elastic element 23 to move. The second elastic element 23 deforms accordingly. Once the baffle 21 contacts the second mounting bracket 14, the baffle 21 can block the waste material on the conveying mechanism 2, preventing too much waste material from entering the second mounting bracket 14. Mounting bracket 12, pressure plate 22 continues to move, compacting the waste material on placement plate 24. Controlling the first electric push rod 19 to shorten, causing placement plate 24 to move to the left. The compacted waste material, affected by placement plate 24 and second mounting bracket 14, falls onto push plate 25. Controlling the first electric push rod 19 to shorten, causing placement plate 24 to reset. Then, controlling the second electric push rod 20 to shorten, causing push plate 25 to move to the left. The waste material, affected by push plate 25 and second mounting bracket 14, shifts and falls into the lower part of second mounting bracket 14. Controlling the second electric push rod 20 to extend, causing push plate 25 to reset and push the waste material out of second mounting bracket 14. While the placement plate 24 is reset, the push rod on the second electric push rod 20 can be extended to drive the placement plate 24 to reset. The telescopic rod of the control cylinder 15 is shortened to drive the pressure plate 22 to move upward. The second elastic element 23 returns to its original state. The above components are reset under the elastic force of the second elastic element 23. The baffle 21 no longer blocks the waste on the conveying mechanism 2. The waste falls onto the placement plate 24. The above operation continues to compact the waste and push it out of the second mounting frame 14. During the unloading process, the image can be transmitted to the intelligent operation panel 17 through the vision sensor 11. When too much waste accumulates on the conveying mechanism 2, the intelligent operation panel 17 can issue an alarm to remind the staff in time.

[0027] Although the present invention has been described with reference to exemplary embodiments, it should be understood that the present invention is not limited to the disclosed exemplary embodiments. The scope of the following claims should be given the broadest interpretation in order to cover all variations and equivalent structures and functions.

Claims

1. A device for recycling die-cutting waste from color box production. Its characteristics include: The bracket (1) serves as the mounting carrier for the parts; A conveying mechanism (2) is installed on the upper part of the bracket (1), and the conveying mechanism (2) is used to convey waste materials; A fixing plate (3) is connected to the upper side of the bracket (1), and the conveying mechanism (2) is located between the bracket (1) and the fixing plate (3); Electric slide rails (4) are symmetrically installed on the fixed plate (3); The movable plate (5) is connected between the electric sliders on the two electric slide rails (4); A cutter (6) is mounted on the movable plate (5) and is used to cut waste into small pieces; The second mounting bracket (14) is connected to the right side of the bracket (1); The first mounting bracket (12) is connected to the upper side of the first mounting bracket (12); Mounting plate (13) is connected to the upper side of the first mounting bracket (12), and fixing plate (3) is connected to the upper side of mounting plate (13); Cylinder (15) is mounted on the mounting plate (13); The guide rods (16) are symmetrically and slidably connected to the mounting plate (13), and the cylinder (15) is located between the two guide rods (16); A pressure plate (22) is connected to the lower end of the telescopic rod of the cylinder (15). The pressure plate (22) is connected to the lower ends of the two guide rods (16). The pressure plate (22) is used to compact waste material. A baffle (21) is slidably connected to the guide rod (16) on the left side. The baffle (21) is used to block waste material on the conveying mechanism (2). The second elastic element (23) is wound around the guide rod (16) on the left side and the baffle (21); A support plate (18) is connected to the lower part of the bracket (1); The first electric push rod (19) is installed on the upper part of the support plate (18); The second electric push rod (20) is installed on the lower part of the support plate (18); The placement plate (24) is slidably connected to the upper part of the second mounting bracket (14). The right end of the push rod on the first electric push rod (19) is connected to the placement plate (24). The placement plate (24) is used to place waste materials. The push plate (25) is slidably connected to the lower part of the second mounting bracket (14), and the right end of the push rod on the second electric push rod (20) is connected to the push plate (25); A weighing sensor (26) is mounted on the placement plate (24).

2. A waste recycling device for die-cutting materials in color box production according to claim 1, characterized in that, It also includes: Connecting plate (7) is connected to the upper part of the front and rear sides of the bracket (1); A guide plate (8) is slidably connected to the two connecting plates (7), and the guide plate (8) is used to guide the waste material; The first elastic element (9) is symmetrically wound between the two adjacent connecting plates (7) and the guide plate (8).

3. A waste recycling device for die-cutting materials in color box production according to claim 2, characterized in that, It also includes: Mounting blocks (10) are symmetrically connected to the lower left side of the first mounting frame (12), and both mounting blocks (10) are located above the adjacent guide plates (8); A vision sensor (11) is mounted on the two mounting blocks and is used to observe the waste on the conveying mechanism (2). The intelligent operation panel (17) is installed on the first mounting bracket (12). The intelligent operation panel (17) is electrically connected to the conveying mechanism (2), the electric slide rail (4), the vision sensor (11), the cylinder (15), the first electric push rod (19), the second electric push rod (20) and the weighing sensor (26).

4. A waste recycling device for color box production die-cutting as described in claim 3, characterized in that: The two guide plates (8) are generally shaped as two slender rod-like structures, with the right side bending inward and the end bending outward.

5. A waste recycling device for color box production die-cutting as described in claim 4, characterized in that: A buffer plate is connected to the left side of the upper side of the second mounting frame (14). The buffer plate is located between the second mounting frame (14) and the first mounting frame (12), and the height of the buffer plate is lower than that of the conveying mechanism (2).

6. A waste recycling device for color box production die-cutting as described in claim 5, characterized in that: The second mounting bracket (14) has two heightening blocks symmetrically connected on the lower right side.

7. A waste recycling device for color box production die-cutting according to claim 6, characterized in that: The placement plate (24) has an overall T-shaped structure, with the vertical part rising from below and the horizontal part extending horizontally to the right. The push plate (25) has an overall L-shaped structure, with the horizontal part contacting the vertical part of the placement plate (24) and the horizontal part extending downwards to the right in a vertical shape.

8. A waste recycling device for color box production die-cutting according to claim 7, characterized in that: The bracket (1) is supported by a frame structure and has a hollow design in many places.

Images