Tape coiling chip automatic burning machine

Abstract

The utility model discloses an automatic tape chip burning machine which comprises a machine table, a feeding assembly, a mechanical arm suction unit, an NG tray, a material supplementing tray, a burning jig, a heat sealing mechanism, a cover tape detaching mechanism, a material collecting assembly and a cover tape reel. The feeding assembly is arranged on one side of the machine table, and the receiving assembly and the cover tape reel are arranged on the other side of the machine table. The mechanical arm suction unit is arranged at the rear end of the machine table, and the NG tray, the material supplementing tray, the burning jig and the heat sealing mechanism are sequentially arranged at the front end of the machine table. The device integrates the functions of automatic roll material feeding and discharging, burning, tape sealing and NG complementing, manual intervention is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of automation technology, and in particular to an automatic tape and roll chip programming machine. Background Technology

[0002] In modern electronics manufacturing, chip programming is a crucial step in the chip production process. Chip programming equipment is primarily used to write program code or data into the chip to initialize its functions. However, existing chip programming equipment has several shortcomings in practical applications, mainly in the following aspects:

[0003] Low level of automation: Traditional chip programming equipment mostly relies on manual operation, such as manual loading and unloading of chips and manual placement of chips at the programming station. This manual intervention is not only inefficient, but also prone to chip damage or programming failure due to human error. In addition, manual operation cannot achieve continuous automated processing of roll materials, making it difficult to meet the needs of large-scale production.

[0004] Insufficient functional integration: Existing programming equipment typically only has a single programming function, while chips require subsequent processing such as encapsulation, testing, and data replenishment after programming. These subsequent processes usually require additional equipment, resulting in large equipment footprints, cumbersome production processes, and low production efficiency. For example, handling defective chips usually requires manual sorting and replenishment, increasing production costs and time. Utility Model Content

[0005] In view of the problems existing in the prior art, this utility model provides an automatic tape and roll chip programming machine.

[0006] To achieve the above objectives, the technical solution of this utility model is as follows:

[0007] This utility model provides an automatic tape and roll chip programming machine, including: a machine base, a feeding assembly, a robotic arm suction unit, an NG tray, a replenishment tray, a programming fixture, a heat sealing mechanism, a capping tape removal mechanism, a receiving assembly, and a capping tape reel;

[0008] The feeding assembly is located on one side of the machine, and the receiving assembly and cover tape reel are located on the other side of the machine; the robotic arm suction unit is located at the rear end of the machine, and the NG tray, replenishment tray, burning fixture, and heat sealing mechanism are sequentially located at the front end of the machine; the cover tape removal mechanism is located next to the NG tray.

[0009] Preferably, the robotic arm suction unit includes a drive motor, a traction belt disposed at the output end of the drive motor, a slide rail disposed next to the traction belt, and a suction mechanism disposed on the traction belt and slidably connected to the slide rail.

[0010] Preferably, the suction mechanism includes a mounting plate, a second drive motor and a vision camera mounted on the mounting plate, a rotating plate mounted at the output end of the second drive motor, a bearing mounted at the end of the rotating plate, a sliding rail and a tension spring mounted on the mounting plate, a mounting seat slidably connected to the sliding rail, a suction rod mounted on the mounting seat, and a suction nozzle mounted at the end of the suction rod; the tension spring is connected to the mounting seat, and the bearing abuts against the mounting seat.

[0011] Preferably, the cap removal mechanism includes a cap removal motor, a main cap removal gear disposed at the output end of the cap removal motor, and a secondary cap removal gear meshing with the main cap removal gear.

[0012] Preferably, a test track is provided below the heat sealing mechanism. The test track includes a base plate and a top plate set on the base plate. The base plate has a grooved track, and the top plate has a waist-shaped slot opposite to the grooved track.

[0013] Preferably, the heat sealing mechanism includes a heat sealing motor, a heat insulation block disposed at the output end of the heat sealing motor, a heating block mounted on the heat insulation block, and a pressure head disposed on the heating block; the pressure head is opposite to the waist-shaped slot opened on the top plate below.

[0014] Preferably, the machine tool is provided with a human-machine interface and a programmer interface, and the bottom of the machine tool is also equipped with feet.

[0015] Preferably, the feeding assembly is a feeding reel; the taking-up assembly includes a stepper motor, a tape ratchet and a tape flat wheel disposed at the output end of the stepper motor, a ratchet pressure bar, an optical shaft connected to the ratchet pressure bar, a plurality of bearings sleeved on the optical shaft, and a taking-up reel placed next to the tape ratchet and the tape flat wheel; the bearings abut against the tape ratchet and the tape flat wheel.

[0016] The technical solution of this utility model has the following beneficial effects:

[0017] Significantly improve the level of automation

[0018] This equipment automates the feeding and unloading of roll materials, automatic chip programming, tape packaging, and automatic detection and replacement of defective (NG) products. Through the precise coordination of the robotic arm's suction unit and the vision positioning system, it can efficiently complete the chip gripping, placement, and inspection work, greatly reducing manual intervention and improving production efficiency.

[0019] Highly integrated design

[0020] The equipment integrates multiple functional modules such as programming, sealing, defective product detection, and replacement into one unit, avoiding the problems of scattered functions, large equipment footprint, and cumbersome production processes found in traditional equipment. This highly integrated design not only saves production space but also optimizes the production process and improves overall production efficiency.

[0021] Convenient operation and monitoring:

[0022] The equipment is equipped with a 7-inch touchscreen human-machine interface, allowing operators to easily set up and monitor the equipment, keep track of its operating status in real time, and promptly identify and handle faults. This convenient operation method not only reduces the difficulty of operating the equipment but also reduces reliance on professional personnel and lowers maintenance costs.

[0023] Improve product quality and pass rate

[0024] The equipment uses a vision camera to detect chips in the programming fixture in real time, accurately identifying defective products and automatically triggering a robotic arm to move them to the defective tray. Simultaneously, a good chip is added from the replenishment tray for reprogramming. This process not only improves product quality stability but also ensures a high pass rate for finished tape and roll products, reducing production waste caused by defective items.

[0025] Reduce production costs

[0026] By reducing manual intervention, optimizing equipment integration, and simplifying maintenance, this equipment significantly reduces production costs for enterprises. Automated operation reduces labor intensity and costs, highly integrated design reduces equipment footprint and investment, and a user-friendly interface lowers maintenance costs. These combined advantages enable enterprises to achieve higher economic efficiency in large-scale production.

[0027] Improve production efficiency

[0028] The equipment enables continuous automated processing of rolled materials. The entire process, from feeding, coding, sealing, and collecting, requires no manual intervention, significantly shortening the production cycle. Simultaneously, the equipment's high integration and automated design reduce waiting time and equipment changeover time during production, further improving production efficiency and meeting the demands of large-scale production.

[0029] Optimizing the production process involves automated design and functional integration of equipment, resulting in a smoother and more efficient production process. From automatic feeding of roll materials and automatic chip programming and testing to automatic replacement of defective products and automatic roll material collection, the entire process is completed seamlessly, reducing interruptions and waiting time in the production process, optimizing the production flow, and improving production efficiency. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the structure of the present utility model. Figure 1 ;

[0031] Figure 2 This is a schematic diagram of the structure of the present utility model. Figure 2 ;

[0032] Figure 3 This is a schematic diagram of the suction mechanism of the robotic arm suction unit of this utility model. Figure 1 ;

[0033] Figure 4 This is a schematic diagram of the suction mechanism of the robotic arm suction unit of this utility model. Figure 2 ;

[0034] Figure 5 This is a schematic diagram of the heat sealing mechanism of this utility model;

[0035] Figure 6 This is a schematic diagram of the material receiving component of this utility model. Detailed Implementation

[0036] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0037] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0038] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0039] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0040] In this utility model, unless otherwise expressly specified and limited, the first feature is "on" or "on" the second feature.

[0041] The term "below" can include situations where the first and second features are in direct contact, or situations where the first and second features are in contact through another feature between them. Furthermore, "above," "over," and "on top" of the first feature above the second feature includes situations where the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" of the first feature below the second feature includes situations where the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0042] Reference Figures 1 to 6 This utility model provides an automatic tape and reel chip programming machine, including: a machine base 1, a feeding assembly 2, a robotic arm suction unit 10, an NG tray 4, a replenishing tray 5, a programming fixture 6, a heat sealing mechanism 7, a cap removal mechanism 3, a receiving assembly 8, and a cap reel 9.

[0043] The feeding assembly 2 is located on one side of the machine base 1, and the receiving assembly 8 and the cover tape reel 9 are located on the other side of the machine base 1; the robotic arm suction unit 10 is located at the rear end of the machine base 1, and the NG tray 4, the replenishing tray 5, the burning fixture 6, and the heat sealing mechanism 7 are sequentially located at the front end of the machine base 1; the cover tape removal mechanism 3 is located next to the NG tray 4.

[0044] Feeding component 2: Located on one side of the machine, it is used to automatically supply the chip tape to be programmed;

[0045] The cover strip removal mechanism 3 is used to remove the cover strip of the chip reel supplied by the feeding assembly 2 in order to perform chip programming and packaging.

[0046] NG tray 4 is used to place defective chips detected during testing;

[0047] The replenishment tray 5 is used to place spare chips for automatic replacement of defective products;

[0048] The robotic arm suction unit 10 is used to accurately pick up the spare chips from the replenishment tray 5 and place them into the programming fixture; and to place the defective chips on the chip reel into the NG tray 4.

[0049] The programming fixture 6 is used to fix the chip and perform the programming operation;

[0050] The heat sealing mechanism 7 is used to heat seal the programmed chip tape.

[0051] Receiving component 8: Used to collect the chip tapes that have been programmed;

[0052] Cover tape reel 9: Used to hold the cover tape disassembled by the cover tape rewinding and unwinding mechanism 3. The cover tape is used to cover and protect the chip during the programming process.

[0053] Furthermore, the robotic arm suction unit 10 includes a drive motor 101, a traction belt disposed at the output end of the drive motor, a slide rail disposed next to the traction belt, and a suction mechanism 102 disposed on the traction belt and slidably connected to the slide rail.

[0054] Furthermore, the suction mechanism 102 includes a mounting plate, a second drive motor 1021 and a vision camera mounted on the mounting plate, a rotating plate mounted at the output end of the second drive motor 1021, a bearing 1022 mounted at the end of the rotating plate 1024, a sliding rail and a tension spring 1023 mounted on the mounting plate, a mounting base 1024 slidably connected to the sliding rail, a suction rod 1025 mounted on the mounting base 1024, and a suction nozzle mounted at the end of the suction rod 1025. The tension spring 1023 is connected to the mounting base 1024, and the bearing 1022 abuts against the mounting base 1024. When the second drive motor 102 rotates to the left, it drives the bearing 1022 shaft to press down on the mounting base 1024, and the mounting base 1024 slides along the sliding rail. When the second drive motor 102 rotates to the right, the tension spring 1023 pulls the mounting base back to its original position. The vision camera is used to detect whether the chip is OK or NG.

[0055] The working principle of the robotic arm's suction unit in this embodiment is as follows:

[0056] The drive motor 101 operates, driving the traction belt to move, which in turn drives the suction mechanism 102 to move along the traction belt. This allows the suction mechanism 102 to move along the burning fixture 6. Furthermore, the burning fixture 6 is equipped with two test burning stations. Simultaneously, the vision camera detects the chips at the test burning stations. If an NG product is detected, the suction mechanism 102 operates, driven by the drive motor 1021, which drives the suction nozzle to move to the NG product, picks up the NG product, and places it in the NG tray. Then, the spare chip in the replenishment tray 5 is picked up and placed at the NG product for re-burning.

[0057] Furthermore, the cap removal mechanism 3 includes a cap removal motor, a main cap removal gear located at the output end of the cap removal motor, and a driven cap removal gear meshing with the main cap removal gear. In this embodiment, the working principle of the cap removal mechanism 3 is as follows: the cap removal motor drives the main cap removal gear to rotate, thereby driving the driven cap removal gear to rotate, thus removing the cap.

[0058] Furthermore, a test track is provided below the heat sealing mechanism. The test track includes a base plate and a top plate set on the base plate. The base plate has a grooved track, and the top plate has an oblong slot 71 opposite to the grooved track. A chip tape is placed on the test track.

[0059] Furthermore, the heat sealing mechanism 7 includes a heat sealing motor 701, a heat insulation block 702 disposed at the output end of the drive motor 701, a heating block 703 mounted on the heat insulation block 702, and a pressure head 704 disposed on the heating block 703; the pressure head is opposite to the waist-shaped slot 71 opened on the lower top plate. When the heat sealing mechanism is working, the heat sealing motor 701 drives the heating block 703 to move, thereby heat sealing the chip tape.

[0060] The machine tool 1 has a human-machine interface 11 and a programmer interface 12, and the bottom of the machine tool 1 is also equipped with feet.

[0061] Furthermore, the feeding assembly 2 is configured as a feeding reel and a feeding reel motor that drives the feeding reel to rotate, for feeding chip tape; the take-up assembly 8 includes a stepper motor 802, a tape-tapping ratchet 803 and a tape-tapping flat wheel 804 disposed at the output end of the stepper motor 802, a ratchet pressure bar 805, an optical shaft 806 connected to the ratchet pressure bar 805, multiple bearings 807 sleeved on the optical shaft 806, and a take-up reel placed next to the tape-tapping ratchet 803 and the tape-tapping flat wheel 804. 801, and a reel motor for driving the take-up reel 801 to rotate; the bearing 807 abuts against the tape ratchet 803 and the tape flat wheel 804, and the take-up assembly 8 is used to take up the chip tape; in this embodiment, the working principle of the take-up assembly is as follows: the chip tape passes through the tape ratchet 803 and the tape flat wheel 804, is wound on the take-up reel, and is driven by the stepper motor 802 to drive the tape ratchet 803 and the tape flat wheel 804 to rotate, thereby winding the chip tape on the take-up reel.

[0062] The working principle of this utility model:

[0063] The feeding component 2 is used to automatically supply the chip tape to be burned. The chip tape passes through the burning fixture 6 and the heat sealing mechanism 7 in sequence and is placed on the receiving component 8. At the same time, the cover tape removal mechanism 3 removes the cover tape from the chip tape, and the removed cover tape is collected by the cover tape reel 9. The vision camera of the robotic arm suction unit 10 detects the chips in the chip tape at the station of the burning fixture 6. If an NG product is found, it is picked up and placed in the NG tray 4, and the spare chip in the replenishment tray 5 is placed in the NG product position. The burning fixture 6 is burned again. At the same time, the heat sealing mechanism 7 heat seals the burned chip tape. The receiving component 8 works to rewind the heat-sealed chip tape.

[0064] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A tape automated burning machine, characterized by, Include: Machine, feeding assembly, mechanical arm suction unit, NG tray, feeding tray, burning tool, heat sealing mechanism, cover tape dismounting mechanism, material receiving assembly and cover tape reel; The feeding assembly is arranged on one side of the machine, and the material receiving assembly and the cover tape reel are arranged on the other side of the machine; the mechanical arm suction unit is arranged at the rear end of the machine, and the NG tray, the feeding tray, the burning tool and the heat sealing mechanism are arranged in sequence at the front end of the machine; the cover tape dismounting mechanism is arranged beside the NG tray.

2. The film chip automatic burner according to claim 1, characterized in that, The mechanical arm suction unit comprises a driving motor, a traction belt arranged at the output end of the driving motor, a sliding rail arranged beside the traction belt, and a suction mechanism arranged on the traction belt and in sliding connection with the sliding rail.

3. The film chip automatic burner according to claim 2, characterized in that, The suction mechanism comprises a mounting plate, a driving motor two and a visual camera arranged on the mounting plate, a rotating plate arranged at the output end of the driving motor two, a bearing arranged at the end of the rotating plate, a sliding rail and a tension spring arranged on the mounting plate, a mounting seat in sliding connection with the sliding rail, a suction rod arranged on the mounting seat, and a suction nozzle arranged at the end of the suction rod; the tension spring is connected with the mounting seat, and the bearing is in abutment with the mounting seat.

4. The film chip automatic burner according to claim 1, characterized in that, The cover tape dismounting mechanism comprises a dismounting motor, a main dismounting gear arranged at the output end of the dismounting motor, and a slave dismounting gear in meshing connection with the main dismounting gear.

5. The film chip automatic burner according to claim 1, characterized in that, A test track is further arranged below the heat sealing mechanism, which comprises a bottom plate and a top plate arranged on the bottom plate; the bottom plate is provided with a groove track, and the top plate is provided with a waist-shaped notch opposite to the groove track.

6. The film chip automatic burner according to claim 5, characterized in that, The heat sealing mechanism comprises a heat sealing motor, a heat insulation block arranged at the output end of the heat sealing motor, a heating block mounted on the heat insulation block, and a pressure head arranged on the heating block; the pressure head is opposite to the waist-shaped notch arranged on the top plate below.

7. The film chip automatic burner according to claim 1, characterized in that, A human-machine interface and a burning tool interface are arranged on the machine, and a foot pad is further mounted on the bottom of the machine.

8. The film chip automatic burner according to claim 1, characterized in that, The feeding assembly is provided as a feeding reel; the material receiving assembly comprises a stepping motor, a coding belt ratchet and a coding belt flat wheel arranged at the output end of the stepping motor, a ratchet pressing rod, a light shaft connected with the ratchet pressing rod, a plurality of second bearings sleeved on the light shaft, and a material receiving reel arranged beside the coding belt ratchet and the coding belt flat wheel; the second bearings are in abutment with the coding belt ratchet and the coding belt flat wheel.

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