Spray tower for calcium hydroxide production

By designing a spray tower with an operating box, storage tank, circulating pump, and filter components, the problem of difficult maintenance of fixed-installation filter structures was solved, achieving efficient, stable, and safe material handling in calcium hydroxide production and reducing maintenance costs.

CN224062691UActive Publication Date: 2026-03-31NANYANG TAIHAO ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The existing spray towers used in calcium hydroxide production have a fixed filtration structure, which is difficult to disassemble quickly and maintain regularly. After long-term operation, impurities tend to accumulate, affecting production continuity and product quality, and maintenance costs are high.

Method used

A spray tower comprising an operation box, a storage box, a circulating pump, a processing component, and a filtration component was designed. It is controlled by an operation panel to realize the circulation and filtration of materials. The processing component and filtration component with a dual-box design enhance the stability and filtration efficiency of the equipment and reduce the difficulty of maintenance.

Benefits of technology

It improves ease of operation and equipment stability, enhances gas-liquid mixing treatment, ensures the efficiency and safety of calcium hydroxide production, and reduces maintenance costs.

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Abstract

The utility model provides a spray tower for calcium hydroxide production, and belongs to the technical field of spray towers. Comprising an operation box, an operation panel fixedly connected to the end of the operation box, a fixing frame fixedly installed at the bottom of the operation box, a storage box fixedly connected to the side surface of the fixing frame, a circulating pump adaptively installed on the side wall of the storage box, and a supporting frame fixedly connected to the surface of the fixing frame. The treatment assembly is fixedly installed at the end of the supporting frame, and the filtering assembly communicates with the side surface of the treatment assembly. According to the utility model, through the arrangement of the operation panel, the convenience and accuracy of operation are improved; the stability of the equipment is enhanced through the structures of the fixing frame and the supporting frame; a storage box and a circulating pump are arranged, so that the materials can be circularly treated in the using process; the gas-liquid mixing treatment effect is improved through the double-box design and nozzle configuration of the treatment assembly; the use of the protective cover and the glass plate enhances the operation safety.
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Description

Technical Field

[0001] This utility model belongs to the field of spray tower technology, specifically relating to a spray tower for calcium hydroxide production. Background Technology

[0002] A spray tower for calcium hydroxide production is a piece of equipment used in the calcium hydroxide production process. It is mainly used for the digestion of lime produced after the calcination of limestone. The working principle of the spray tower is to react with high-temperature calcium oxide by spraying water or other digestion media to produce calcium hydroxide.

[0003] In the prior art, document CN202023138476.1 discloses a spray tower. Exhaust gas enters the spray tower body through an inlet pipe. A circulation tank supplies reaction liquid to the spray pipes via a water pump and circulation pipe. The spray head atomizes and sprays the reaction liquid. The reaction liquid reacts with harmful gases in the exhaust gas to generate liquid or precipitate, which falls into the circulation tank. The purified exhaust gas is discharged through an exhaust pipe. Because the reaction liquid in the circulation tank is continuously reused, the precipitate flows to the spray head through the circulation pipe. To achieve good atomization, the spray head typically has a small outlet on the disc, resulting in a significant accumulation of precipitate on the disc over time. Operators can drive the disc downwards using a drive assembly, allowing the spray pipes to continue spraying reaction liquid downwards, thus washing away the precipitate and preventing clogging of the spray head and poor spraying effect.

[0004] Existing filtration structures are mostly fixed installations or use simple filter screens for filtration. This design has certain limitations in use. Fixed installations are not easy to disassemble quickly and maintain regularly. After long-term operation, impurities tend to accumulate, leading to a gradual decline in filtration efficiency. This not only affects the continuity of the production process and product quality, but may also increase energy consumption and maintenance costs. If the filtration system malfunctions, a fixed structure may require the entire system to be shut down for repairs, reducing production efficiency. Therefore, a spray tower for calcium hydroxide production is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a spray tower for calcium hydroxide production, which aims to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A spray tower for calcium hydroxide production includes an operation box, an operation panel fixedly connected to the end of the operation box, a fixed frame fixedly installed at the bottom of the operation box, a storage tank fixedly connected to the side surface of the fixed frame, a circulating pump adapted to be installed on the side wall of the storage tank, a support frame fixedly connected to the surface of the fixed frame, a processing component fixedly installed at the end of the support frame, and a filter component communicating with the side surface of the processing component.

[0008] As a preferred embodiment of the present invention, the processing component includes a processing box, an air pump connected to the side surface of the processing box, a nozzle fixedly connected to the output end of the air pump, and an air inlet connected to the bottom of the nozzle.

[0009] As a preferred embodiment of the present invention, the processing assembly further includes a connector fixedly installed in the inner cavity of the processing box, a protective cover hinged to the side wall of the processing box, and a glass plate fixedly installed in the inner wall of the protective cover.

[0010] In a preferred embodiment of this utility model, two processing boxes are provided, and each of the two processing boxes is equipped with a nozzle. One end of the circulating pump is connected to the storage tank, and the other end is connected to the processing box.

[0011] As a preferred embodiment of the present invention, the filter assembly includes a filter box, a limiting component fixedly connected to the inner cavity of the filter box, and a filter plate snapped onto the surface of the limiting component.

[0012] As a preferred embodiment of this utility model, the limiting component includes a clamp rod fixedly installed on the inner wall of the filter box, a limiting block fixedly connected to the end of the clamp rod, a connecting frame fixedly installed on the end of the filter plate, and a handle fixedly connected to the side surface of the connecting frame.

[0013] As a preferred embodiment of this utility model, two handles are provided, and two sets of limiting components are provided, all of which are fixedly installed on the inner wall of the filter box.

[0014] Compared with existing technologies, the beneficial effects of this utility model are as follows: the operation panel improves the convenience and accuracy of operation; the structure of the fixed frame and support frame enhances the stability of the equipment; the storage tank and circulating pump allow materials to be circulated during use; the dual-tank design and nozzle configuration of the processing components improve the gas-liquid mixing effect; the use of protective covers and glass plates enhances operational safety; the design of the filter components improves filtration efficiency and convenience while reducing maintenance costs; the design of this spray tower improves the efficiency, stability, and safety of calcium hydroxide production, and reduces the difficulty of operation and maintenance workload. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a three-dimensional side view of the present invention.

[0018] Figure 3 This is a schematic diagram of the limiting component structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the filter assembly structure of this utility model;

[0020] Figure 5 This is a partial structural diagram of the processing component of this utility model.

[0021] In the diagram: 101, Control box; 102, Control panel; 103, Fixing frame; 104, Storage box; 105, Circulation pump; 106, Support frame; 107, Processing assembly; 108, Filter assembly; 107a, Processing box; 107b, Air pump; 107c, Nozzle; 107d, Air inlet; 107e, Connector; 107f, Protective cover; 107g, Glass plate; 108a, Filter box; 108b, Limiting component; 108c, Filter plate; 108b-1, Clamping rod; 108b-2, Limiting block; 108b-3, Connecting frame; 108b-4, Handle. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0025] Example

[0026] Reference Figure 1-5 This is an embodiment of the present invention, which provides a spray tower for calcium hydroxide production, comprising:

[0027] The system includes an operation box 101, an operation panel 102 fixedly connected to the end of the operation box 101, a fixed frame 103 fixedly installed at the bottom of the operation box 101, a storage box 104 fixedly connected to the side surface of the fixed frame 103, a circulation pump 105 adapted to be installed on the side wall of the storage box 104, a support frame 106 fixedly connected to the surface of the fixed frame 103, a processing component 107 fixedly installed at the end of the support frame 106, and a filter component 108 connected to the side surface of the processing component 107.

[0028] The processing assembly 107 includes a processing box 107a, an air pump 107b connected to the side surface of the processing box 107a, a nozzle 107c fixedly connected to the output end of the air pump 107b, and an air port 107d connected to the bottom of the nozzle 107c.

[0029] The processing assembly 107 also includes a connector 107e fixedly installed in the inner cavity of the processing box 107a, a protective cover 107f hinged to the side wall of the processing box 107a, and a glass plate 107g fixedly installed in the inner wall of the protective cover 107f.

[0030] There are two processing boxes 107a. Each processing box 107a has a nozzle 107c inside. One end of the circulating pump 105 is connected to the storage box 104, and the other end is connected to the processing box 107a.

[0031] Specifically, the storage tank 104 inside the control box 101 stores water, and the material to be processed is placed in the processing tank 107a. The circulating pump 105 draws water from the storage tank 104 and delivers it to the two processing tanks 107a in the processing assembly 107. At the same time, the air pump 107b sprays the raw material into the processing tank 107a for processing through the nozzle 107c. The control panel 102 is used to control the operation of the entire system. The connector 107e, protective cover 107f, and glass plate 107g inside the processing tank 107a ensure the safety and visibility of the processing process. The filter assembly 108 is responsible for filtering the processed material to maintain the cleanliness of the system and the purity of the material.

[0032] The filter assembly 108 includes a filter box 108a, a limiting member 108b fixedly connected to the inner cavity of the filter box 108a, and a filter plate 108c snapped onto the surface of the limiting member 108b.

[0033] The limiting component 108b includes a locking rod 108b-1 fixedly installed on the inner wall of the filter box 108a, a limiting block 108b-2 fixedly connected to the end of the locking rod 108b-1, a connecting frame 108b-3 fixedly installed on the end of the filter plate 108c, and a handle 108b-4 fixedly connected to the side surface of the connecting frame 108b-3.

[0034] There are two handles 108b-4 and two sets of limit components 108b, both of which are fixedly installed on the inner wall of the filter box 108a.

[0035] It should be noted that during operation, after the raw material is processed by the processing component 107, it flows into the filter box 108a. The limiting component 108b in the filter box 108a includes a locking rod 108b-1, a limiting block 108b-2, a connecting frame 108b-3, and a handle 108b-4, which ensures the correct installation and stable fixation of the filter plate 108c. The two handles 108b-4 are located on the two sets of limiting components 108b respectively, so that the filter plate 108c can be easily snapped onto the surface of the limiting component 108b. The filter plate 108c filters the material flowing into the filter box 108a, separating impurities, while the clean material flows into the filter box 108a through the filter plate 108c.

[0036] During use, the storage tank 104 in the control box 101 stores water, and the circulation pump 105 draws water from the storage tank 104 and delivers it to the two processing tanks 107a. The air pump 107b sprays the raw material into the processing tank 107a through the nozzle 107c for processing. At the same time, the control panel 102 controls the operation of the entire system. The processed material flows into the filter box 108a of the filter assembly 108 and is filtered by the filter plate 108c fixedly installed by the limiting component 108b, separating impurities. The clean material flows out through the filter plate 108c, ensuring the purity of the material.

[0037] In summary, the integrated control via the operation panel 102 improves the ease of operation and the automation level of the system; the circulation pump 105 enables continuous recycling of raw materials, improving material processing efficiency; the dual processing box 107a design of the processing component 107 enhances the system's processing capacity while ensuring the safety and visibility of the processing process; the effective filtration of the filter component 108 maintains the purity of the material, reduces impurities, and ensures the quality of the final product; the structural design of the limiting component 108b and the handle 108b-4 makes the installation and replacement of the filter plate 108c easier, reducing maintenance costs.

[0038] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0039] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0040] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0041] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A spray tower for calcium hydroxide production, characterized by: The utility model relates to a kind of processing device, including operation box (101), operation panel (102) fixedly connected in the end of the operation box (101), fixed mounting in the bottom of the operation box (101) fixed frame (103), fixedly connected in the side surface of the fixed frame (103) storage box (104), circulation pump (105) is adaptly installed in the side wall of the storage box (104), fixedly connected in the surface of the fixed frame (103) support frame (106), processing assembly (107) is fixedly installed in the end of the support frame (106), and filter assembly (108) is communicated in the side surface of the processing assembly (107). The processing assembly (107) includes a processing box (107a), a gas pump (107b) communicated with the side surface of the processing box (107a), a spray head (107c) fixedly connected with the output end of the gas pump (107b), and a gas port (107d) communicated with the bottom of the spray head (107c).

2. The spray tower for producing calcium hydroxide according to claim 1, characterized in that: The processing assembly (107) further includes a connecting piece (107e) fixedly installed in the inner cavity of the processing box (107a), a protective cover (107f) hinged to the side wall of the processing box (107a), and a glass plate (107g) fixedly installed in the inner wall of the protective cover (107f).

3. The spray tower for producing calcium hydroxide according to claim 2, characterized in that: The processing box (107a) is provided with two, and the inner cavities of the two processing boxes (107a) are each provided with a spray head (107c). One end of the circulation pump (105) is communicated with the storage box (104), and the other end is communicated with the processing box (107a).

4. The spray tower for producing calcium hydroxide according to claim 3, characterized in that: The filter assembly (108) includes a filter box (108a), a limiting component (108b) fixedly connected in the inner cavity of the filter box (108a), and a filter plate (108c) clamped on the surface of the limiting component (108b).

5. The spray tower for producing calcium hydroxide according to claim 4, characterized in that: The limiting component (108b) includes a clamping rod (108b-1) fixedly installed in the inner wall of the filter box (108a), a limiting block (108b-2) fixedly connected at the end of the clamping rod (108b-1), a connecting frame (108b-3) fixedly installed at the end of the filter plate (108c), and a handle (108b-4) fixedly connected to the side surface of the connecting frame (108b-3).

6. The spray tower for producing calcium hydroxide according to claim 5, characterized in that: The handle (108b-4) is provided with two, the limiting component (108b) is provided with two groups, and is fixedly installed in the inner wall of the filter box (108a).

7. The spray tower for producing calcium hydroxide according to claim 6, characterized in that: ​

Citation Information

Patent Citations

  • Spray tower

    CN214233504U