Impurity removing device for yarn production
By designing a dust removal device for yarn production, a limiting rotation cleaning mechanism using felt guide rollers and transverse brushes, combined with a dust removal mechanism using a blower suction fan and filter bags, was adopted. This solved the problem of low efficiency in removing dust particles from the yarn surface, achieving automated and efficient cleaning and centralized dust collection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2026-03-31
AI Technical Summary
Existing technologies have low efficiency in removing dust particles from yarn surfaces, relying mainly on manual operation, which leads to low processing efficiency.
A decontamination device for yarn production was designed, including a frame, a limiting rotating cleaning mechanism, and a snap-fit dust removal mechanism. Through the cooperation of felt limiting guide rollers and transverse brushes, the yarn is automatically cleaned, and dust particles are collected by a blower suction fan and filter bag.
It achieves efficient and automatic cleaning of dust particles on the yarn surface, improves cleaning efficiency, avoids pollution caused by dust spreading everywhere, and extends the service life of filter bags.
Smart Images

Figure CN224062993U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of yarn production technology, specifically to a yarn production impurity removal device. Background Technology
[0002] Yarn is a type of textile product made by processing various textile fibers into products of a certain thickness. It is used for weaving cloth, making thread, making rope, etc., and is divided into short fiber yarn, continuous filament, etc. Yarn fineness is also divided into various types, such as count, metric count, English count, denier, etc. Wool yarn and woolen thread are generally used to weave woolen trousers, woolen vests, scarves, hats, gloves, and to weave various clothing items for spring and autumn. They are indispensable materials for making clothing and other decorative items. In the process of spinning and producing yarn, impurities and dust particles are inevitably generated. If these impurities and dust are not treated, they will cause many problems for subsequent production. Currently, the removal of dust and impurities from the surface of yarn is generally done manually, resulting in low processing efficiency. Utility Model Content
[0003] The purpose of this invention is to provide a decontamination device for yarn production, so as to solve the problem of low efficiency in removing dust particles from the yarn surface mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a decontamination device for yarn production, comprising a frame, the frame being generally I-shaped, with a lower storage box fixedly installed on the outer surface of the frame, a chamfered edge on one end of the outer surface of the frame, and an upper pressure plate slidably installed on the outer surface of the frame, lifting cylinders fixedly installed on the outer surfaces of both ends of the lower storage box, with the output end of the lifting cylinder connected to the outer surface of the upper pressure plate, a controller fixedly installed inside the lower storage box, a ventilated door rotatably installed on the outer surface of the lower storage box, and a limiting rotation cleaning mechanism provided between the upper pressure plate and the lower storage box, which can quickly process and remove dust particles from multiple yarns.
[0005] Preferably, the limiting rotation cleaning mechanism includes: a felt limiting guide roller, which is rotatably mounted on the outer surface of the lower storage box. A transverse brush is inserted and installed on one end of the upper pressure plate near the felt limiting guide roller, and the bristles on the outer surface of the transverse brush are designed to be inclined. The bristles on the outer surface of the transverse brush are in contact with the outer surface of the felt limiting guide roller, and the outer surface of the felt limiting guide roller is uniformly provided with grooves.
[0006] By adopting the above technical solution, the grooves on the outer surface of the felt limiting guide roller can conveniently limit the passing yarn, preventing the yarn from getting too close together and causing knots. At the same time, the yarn can drive the felt limiting guide roller to rotate, and the contraction of the lifting cylinder can drive the upper pressure plate to descend, allowing the inclined surface of the transverse brush to approach the felt limiting guide roller and clean the outer surface of the passing yarn. This allows the yarn to pass through and remove dust particles from its outer surface, enabling multiple yarns to be cleaned quickly and improving the yarn cleaning efficiency.
[0007] Preferably, a spring pin is slidably mounted on one side surface of the upper pressure plate, and the spring pin is engaged with the outer surface of the transverse brush. Buttons are respectively provided on the outer surface of the upper pressure plate.
[0008] By adopting the above technical solution, the horizontal brush can be easily fixedly installed on the outer surface of the upper pressure plate through the engagement of the spring pin and the horizontal brush, which makes it easy to replace the horizontal brush. The button on the outer surface of the upper pressure plate can reduce the risk of hand injury.
[0009] Preferably, a storage box body is fixedly installed inside the lower storage box, and one end of the storage box body is connected to the outer surface of the lower storage box. A through hole is opened on the outer surface of the lower storage box near the felt limiting guide roller. A snap-fit dust removal mechanism is provided inside the storage box body, which facilitates the collection and concentration of dust particles from the brushed yarn.
[0010] By adopting the above technical solution, dust particles can be sucked into the storage box, so that dust will not be scattered around and cause pollution when cleaning yarn.
[0011] Preferably, the snap-fit dust removal mechanism includes: a cover, which is snap-fitted onto the outer surface of the lower storage box, the outer surface of the cover and the storage box are fixedly connected by screws, a blower suction fan is fixedly installed on the outer surface of the cover, and a drive motor is fixedly installed on the side surface of the blower suction fan, the air inlet of the blower suction fan is connected to the cover, and a filter bag is sandwiched between the cover and the storage box, and a support frame is placed between the cover and the storage box, with the outer surface of the support frame fitting against the filter bag.
[0012] By adopting the above technical solution, the cover can be easily removed from the storage box and the lower storage box. By starting the drive motor, the dust particles that fall during yarn cleaning can be sucked into the interior of the storage box. The dust particles can be collected and concentrated by the filter bag. The cover can be easily removed to replace or clean the filter bag.
[0013] Preferably, a first gear is provided between the drive motor and the shaft of the blower intake fan, a second gear eccentric block is rotatably mounted on the outer surface of the support frame, and the second gear eccentric block meshes with the first gear, and the diameter of the first gear is larger than the diameter of the second gear eccentric block, and a retrieval drawer is slidably inserted into one side of the outer surface of the storage box, and the outer surface of the retrieval drawer is in contact with the outer surface of the storage box.
[0014] Using the above technical solution, when the drive motor rotates, it can drive the first gear to rotate together, so that the eccentric block of the second gear meshing with the first gear can rotate together. The rotation of the eccentric block of the second gear generates vibration. Through the diameter difference between the first gear and the eccentric block of the second gear, the second gear eccentric block can generate greater vibration, so that the support frame can vibrate together, and the dust adsorbed on the outer surface of the filter bag can be shaken off, making it convenient to shake off some dust and take it out of the drawer for cleaning.
[0015] Preferably, the air outlet of the blower fan faces the controller, the outer surface of the drawer is in close contact with the outer surface of the ventilation box door, and the ventilation box door has louvers evenly distributed on the side surface near the controller.
[0016] By adopting the above technical solution, the air discharged from the blower intake fan filter can be blown toward the controller, enabling the controller to cool down, and allowing hot air to be discharged outward through the louvers on the outer surface of the vent box door.
[0017] Compared with the prior art, the beneficial effects of this utility model are: the impurity removal device for yarn production:
[0018] 1. When using, simply pass the yarn through the felt guide roller and ensure that the yarn is positioned in the groove of the felt guide roller. The groove of the felt guide roller limits the yarn and reduces yarn knotting caused by movement. Then, press the button to retract the lifting cylinder, which will drive the upper pressure plate to move down. This allows the transverse brush to adhere to the felt guide roller and clean the outer surface of the passing yarn, enabling a large number of yarns to be cleaned at the same time, thus improving the yarn cleaning efficiency.
[0019] 2. As the yarn passes through the transverse brush, dust particles on the outer surface of the yarn are swept off. At this time, the drive motor will rotate and drive the blower to operate, so that the swept dust particles can be sucked into the storage box. The dust particles are then filtered by the filter bag and collected in the storage box. This ensures that the dust particles that fall during cleaning can be collected in the storage box, preventing the dust particles generated during cleaning from spreading and causing pollution.
[0020] 3. As the drive motor rotates, the first gear rotates along with it, causing the eccentric block of the second gear, which meshes with the first gear, to rotate as well. Due to the diameter difference between the eccentric block of the second gear and the first gear, the eccentric block of the second gear can generate greater vibration when rotating. This allows the support frame to vibrate while adsorbing and filtering dust particles, shaking off the dust from the outer surface of the filter bag. This keeps the filter bag clear and facilitates the collection of dust particles into the drawer, making it easy to remove and empty the dust particles, clean the filter bag, and extend its service life. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural diagram of the frame and upper pressure plate of this utility model;
[0022] Figure 2 This is a three-dimensional cross-sectional view of the upper pressure plate and the transverse brush of this utility model;
[0023] Figure 3 This is a three-dimensional cross-sectional view of the frame and lower storage box of this utility model;
[0024] Figure 4 This is a three-dimensional cross-sectional view of the lower storage box and the storage box body of this utility model;
[0025] Figure 5 This is a three-dimensional cross-sectional view of the upper pressure plate and spring pin of this utility model;
[0026] Figure 6 This is a schematic diagram of the exploded three-dimensional structure of the support frame and filter bag of this utility model.
[0027] In the diagram: 1. Frame; 2. Lower storage box; 3. Upper pressure plate; 4. Lifting cylinder; 5. Ventilation box door; 6. Spring pin; 7. Horizontal brush; 8. Felt limiting guide roller; 9. Cover; 10. Controller; 11. Storage box; 12. Blower intake fan; 13. Drive motor; 14. First gear; 15. Second gear eccentric block; 16. Support frame; 17. Filter bag; 18. Retrieval drawer. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figure 1-6This utility model provides a technical solution: a decontamination device for yarn production, including a frame 1, the frame 1 being generally I-shaped, and a lower storage box 2 fixedly installed on the outer surface of the frame 1. One end of the outer surface of the frame 1 is chamfered, and an upper pressure plate 3 is slidably installed on the outer surface of the frame 1. Lifting cylinders 4 are fixedly installed on the outer surfaces of both ends of the lower storage box 2, and the output end of the lifting cylinder 4 is connected to the outer surface of the upper pressure plate 3. A controller 10 is fixedly installed inside the lower storage box 2, and a ventilated door 5 is rotatably installed on the outer surface of the lower storage box 2. A limiting rotation cleaning mechanism is provided between the upper pressure plate 3 and the lower storage box 2. The limiting rotation cleaning mechanism can quickly process and remove dust particles from multiple yarns.
[0030] The chamfer on the outer surface of the frame 1 makes it easier to insert the upper pressure plate 3 into the outer surface of the frame 1 during installation. The upper pressure plate 3 can be moved up and down by the lifting cylinder 4. At the same time, the impurity removal device can be controlled by the controller 10.
[0031] The limiting rotation cleaning mechanism includes: a felt limiting guide roller 8, which is rotatably mounted on the outer surface of the lower storage box 2. A transverse brush 7 is inserted and installed on one end of the upper pressure plate 3 near the felt limiting guide roller 8. The bristles on the outer surface of the transverse brush 7 are designed to be inclined. The bristles on the outer surface of the transverse brush 7 are in contact with the outer surface of the felt limiting guide roller 8. The outer surface of the felt limiting guide roller 8 is uniformly provided with grooves.
[0032] When in use, simply pass the yarn through the felt limiting guide roller 8 and the upper pressure plate 3, and let the yarn pass through the groove of the felt limiting guide roller 8. The yarn is limited by the groove of the felt limiting guide roller 8 as it passes through, so that the yarn does not get tangled together. At the same time, the lifting cylinder 4 drives the upper pressure plate 3 to descend, so that the transverse brush 7 can remove dust particles from the outer surface of the yarn. Multiple yarns can be cleaned and impurities removed at the same time, saving the time spent on cleaning and increasing the speed of cleaning yarn.
[0033] A spring pin 6 is slidably installed on one side surface of the upper pressure plate 3, and the spring pin 6 is engaged with the outer surface of the transverse brush 7. Buttons are provided on the outer surface of the upper pressure plate 3.
[0034] When the horizontal brush 7 is damaged after prolonged use, the spring pin 6 can be pulled to separate the spring pin 6 from the horizontal brush 7, making it easy to remove the horizontal brush 7 from the upper pressure plate 3 for replacement. When replacing the horizontal brush 7, simply push the horizontal brush 7 into the upper pressure plate 3 to complete the locking and fixing.
[0035] The storage box 11 is fixedly installed inside the lower storage box 2, and one end of the storage box 11 is connected to the outer surface of the lower storage box 2. A through hole is opened on the outer surface of the lower storage box 2 near the felt limiting guide roller 8. The storage box 11 is equipped with a snap-on dust removal mechanism, which facilitates the collection and concentration of dust particles from the brushed yarn.
[0036] Through the through holes on the outer surface of the lower storage box 2, dust particles falling from the yarn during cleaning can be collected and sucked into the interior of the storage box 11, so that the dust particles will not scatter and cause pollution when cleaning the yarn.
[0037] The snap-fit dust removal mechanism includes: a cover 9, which is snap-fitted onto the outer surface of the lower storage box 2. The outer surface of the cover 9 is fixedly connected to the storage box 11 with screws. A blower suction fan 12 is fixedly installed on the outer surface of the cover 9, and a drive motor 13 is fixedly installed on the side surface of the blower suction fan 12. The air inlet of the blower suction fan 12 is connected to the cover 9. A filter bag 17 is sandwiched between the cover 9 and the storage box 11. A support frame 16 is placed between the cover 9 and the storage box 11, and the outer surface of the support frame 16 is in contact with the filter bag 17.
[0038] During cleaning, dust particles on the outer surface of the yarn will be brushed off by the horizontal brush 7, and the rotation of the drive motor 13 will drive the blower 12 to rotate, so that air and dust particles can be sucked into the storage box 11. The dust particles are collected and concentrated by the filter bag 17. After long-term use, the cover 9 can be removed from the storage box 11, so that the support frame 16 and the filter bag 17 can be taken out, and the filter bag 17 can be removed for replacement or cleaning.
[0039] A first gear 14 is provided between the drive motor 13 and the shaft of the blower intake fan 12. A second gear eccentric block 15 is rotatably mounted on the outer surface of the support frame 16, and the second gear eccentric block 15 meshes with the first gear 14. The diameter of the first gear 14 is larger than the diameter of the second gear eccentric block 15. A retrieval drawer 18 is slidably inserted into one side of the outer surface of the storage box 11, and the outer surface of the retrieval drawer 18 is in contact with the outer surface of the storage box 11.
[0040] As the drive motor 13 rotates, the first gear 14 will rotate along with it, causing the second gear eccentric block 15, which meshes with the first gear 14, to rotate as well. Due to the diameter difference between the second gear eccentric block 15 and the first gear 14, the second gear eccentric block 15 can generate greater vibration, causing the support frame 16 to vibrate as well. This allows dust particles on the outer surface of the filter bag 17, which is in contact with the support frame 16, to be shaken off. This not only filters dust particles but also shakes off excess dust particles, ensuring the ventilation of the filter bag 17 and extending its service life. At the same time, the shaken-off dust particles can be easily removed by using the drawer 18, facilitating centralized cleaning of dust particles.
[0041] The air outlet of the blower intake fan 12 faces the controller 10. The outer surface of the drawer 18 is in close contact with the outer surface of the ventilation box door 5, and the ventilation box door 5 has louvers evenly distributed on the side surface near the controller 10.
[0042] As the blower intake fan 12 operates, the dust particles and air cleaned from the yarn will enter the storage box 11 for filtration, and the filtered air can be sprayed out to cool the controller 10. After cooling is completed, the air can be discharged through the louvers on the outer surface of the ventilation box door 5, so that the filtered air can cool the controller 10 again when it is sprayed out.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A yarn production impurity removal device, comprising a frame body (1), the frame body (1) is overall I-shaped, and a lower storage box (2) is fixedly installed on the outer surface of the frame body (1); a chamfer is arranged on the outer surface of one end of the frame body (1); an upper pressing plate (3) is slidably installed on the outer surface of the frame body (1); lifting cylinders (4) are fixedly installed on the outer surfaces of both ends of the lower storage box (2); the output ends of the lifting cylinders (4) are connected with the outer surface of the upper pressing plate (3); a controller (10) is fixedly installed in the lower storage box (2); and a breathable box door (5) is rotatably installed on the outer surface of the lower storage box (2). The upper pressing plate (3) and the lower storage box (2) are provided with a limiting rotating and cleaning mechanism, which can quickly process and remove dust particles from multiple yarns.
2. A foreign matter removing device for yarn production according to claim 1, characterized in that: The limiting rotating and cleaning mechanism comprises a felt limiting guide roller (8) which is rotatably installed on the outer surface of the lower storage box (2), one end of the upper pressing plate (3) near the felt limiting guide roller (8) is insertedly installed with a transverse brush (7), the bristles on the outer surface of the transverse brush (7) are designed to be inclined, the bristles on the outer surface of the transverse brush (7) are in close contact with the outer surface of the felt limiting guide roller (8), and the outer surface of the felt limiting guide roller (8) is uniformly provided with grooves.
3. A foreign matter removing device for yarn production according to claim 1, characterized in that: One side surface of the upper pressing plate (3) is slidably installed with a spring latch (6), the outer surface of the spring latch (6) is insertedly combined with the transverse brush (7), and the outer surface of the upper pressing plate (3) is respectively provided with a button.
4. The foreign matter removing device for yarn production according to claim 1, characterized by: The inside of the lower storage box (2) is fixedly installed with a storage box body (11), one end of the storage box body (11) is in communication with the outer surface of the lower storage box (2), and the outer surface of the lower storage box (2) near the felt limiting guide roller (8) is provided with a through hole, and the inside of the storage box body (11) is provided with a clamping dust removal mechanism, which can conveniently collect and concentrate dust particles on the yarn.
5. A foreign matter removing device for yarn production according to claim 4, characterized in that: The clamping dust removal mechanism comprises a cover (9) which is clampedly installed on the outer surface of the lower storage box (2), the outer surface of the cover (9) is fixedly connected with the storage box body (11) by screws, the outer surface of the cover (9) is fixedly installed with a blast suction fan (12), the side surface of the blast suction fan (12) is fixedly installed with a driving motor (13), the air inlet of the blast suction fan (12) is connected with the cover (9), a filter cloth bag (17) is clamped between the cover (9) and the storage box body (11), and a support frame (16) is placed between the cover (9) and the storage box body (11), and the outer surface of the support frame (16) is in close contact with the filter cloth bag (17).
6. A foreign matter removing device for yarn production according to claim 5, characterized in that: The driving motor (13) and the shaft of the blast suction fan (12) are provided with a first gear (14), the outer surface of the support frame (16) is rotatably installed with a second gear eccentric block (15), the second gear eccentric block (15) is engaged with the first gear (14), the diameter of the first gear (14) is greater than that of the second gear eccentric block (15), and the outer surface of one side of the storage box body (11) is slidably inserted with a taking and placing drawer (18), and the outer surface of the taking and placing drawer (18) is in close contact with the outer surface of the storage box body (11).
7. A foreign matter removing device for yarn production according to claim 6, characterized in that: The air outlet of the blast suction fan (12) faces the controller (10), the outer surface of the taking and placing drawer (18) is in close contact with the outer surface of the air-permeable box door (5), and the side surface of one end of the air-permeable box door (5) near the controller (10) is uniformly provided with a louver.