Efficient pretreatment device for polyester fabric

By designing the brush assembly and pressure roller scraper structure of the high-efficiency pretreatment device for polyester fabrics, the problem of printing and dyeing quality caused by lint residue was solved, and efficient cleaning of the fabric surface was achieved.

CN224063130UActive Publication Date: 2026-03-31SHAOXING JINSEN PRINTING & DYEING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing vacuum cleaners cannot completely remove the lint from the surface of polyester fabrics, leading to quality problems during the printing and dyeing process.

Method used

A high-efficiency pretreatment device for polyester fabrics was designed, comprising a brush assembly and a pressure roller scraper structure. The brush assembly removes lint and dust, the pressure roller scraper further removes residual particles, and impurities are removed by air duct suction.

Benefits of technology

This improved the cleanliness of the fabric, avoiding irregular small white spots and waxy white streaks that occur during the printing and dyeing process, thus ensuring the quality of printing and dyeing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient polyester fabric pretreatment device and belongs to the technical field of printing and dyeing equipment. By arranging the bristle assembly, a brushing plate in the bristle assembly preliminarily brushes the two surfaces of the cloth, dust and batting which are brushed off are sucked away through an air pipe, the two surfaces of the cloth are rapidly brushed through a pressing roller, the surfaces of the cloth can be deeply scraped through a scraping plate arranged on the surface of the pressing roller, and therefore the cloth can be conveniently cleaned. Sintering particles tightly attached to the surface of cloth after hair removal are scraped off and sucked away through an air pipe, the scraping plate arranged on the surface of the pressing roller can efficiently remove the residual sintering particles on the surface of the cloth, the brush plate can remove dust and batting on the surface of the cloth, the cleanliness of the cloth cover can be further improved, and the printing and dyeing quality of the cloth is prevented from being affected.
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Description

Technical Field

[0001] This utility model belongs to the field of printing and dyeing equipment technology, specifically relating to a high-efficiency pretreatment device for polyester fabrics. Background Technology

[0002] During the production of polyester fabrics, a lot of fuzz is generated on the surface of the fabric. In order to obtain a smoother fabric, it is necessary to remove the fuzz through singeing. After the singeing is completed, a dust collection device is needed to remove the fuzz and debris remaining on the surface of the fabric. However, the existing dust collection device cannot completely remove the fuzz from the fabric when vacuuming both sides of the fabric. As a result, the fabric with fuzz remaining is prone to causing numerous irregular small white spots on the fabric surface or irregular waxy white streaks on the warp yarns during the subsequent printing and dyeing process, which reduces the printing and dyeing quality of the fabric. Summary of the Invention

[0003] The present invention aims to solve the technical problems existing in the prior art and provide a high-efficiency pretreatment device for polyester fabrics.

[0004] The above-mentioned technical problems of this utility model are mainly solved by the following technical solution: a high-efficiency pretreatment device for polyester fabric, including a tube shell, the tube shell being a hollow structure, with inlet and outlet holes for fabric at both the top and bottom of the tube shell, and rubber flaps on both the front and rear sides of the inlet and outlet holes on the upper side, the rubber flaps being rotatably connected to the front and rear ends of the inlet and outlet holes, a support spring for supporting the rubber flaps being provided inside the tube shell, the bottoms of the two rubber flaps abutting against each other, and a symmetrical insert plate being provided at the lower middle position of the tube shell, the insert plate being slidably connected to the tube shell, the inner of the two insert plates... Each end is provided with a sealing rubber plate, and the inner ends of the two sealing rubber plates abut against each other. Two sets of brush assemblies are symmetrically arranged on the shell of the two sealing rubber plates. The brush assembly includes two rotating handles located at the left and right ends of the shell, and the two rotating handles extend into the shell. A brush plate is connected between the two rotating handles. The inner ends of the two rotating handles are rotatably connected to the brush plate. Two pressure rollers are symmetrically arranged inside the shell on the lower side of the two insert plates. The two pressure rollers are rotatably connected inside the shell. Multiple scrapers are arranged in a ring array along the axis on the surface of the pressure rollers. A duct is connected to the shell on both the upper and lower sides of the insert plate.

[0005] Preferably, the brush plate has several bristles at the end away from the rotating handle.

[0006] Preferably, the surface of the pressure roller between two adjacent scrapers is covered with felt.

[0007] Preferably, the height of the scraper is greater than the thickness of the felt.

[0008] The beneficial effects of this invention are as follows: By setting up a brush assembly, the brush plate in the brush assembly performs preliminary brushing on both surfaces of the fabric, and the dust and lint brushed off are sucked away through the air duct. Then, the two surfaces of the fabric are quickly brushed by the pressure roller. The scraper set on the surface of the pressure roller can deeply scrape the surface of the fabric, scraping off the sintered particles that are tightly attached to the surface of the fabric after lint removal, and sucking them away through the air duct. The scraper set on the surface of the pressure roller can efficiently remove the sintered particles remaining on the surface of the fabric, and the brush plate can remove dust and lint from the surface of the fabric, which can further improve the cleanliness of the fabric surface and avoid affecting the printing and dyeing quality of the fabric. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the structure of this utility model;

[0010] Figure 2 This is a schematic diagram of the structure of the pressure roller of this utility model.

[0011] In the diagram: 1. Tube shell; 2. Inlet and outlet holes; 3. Rubber flap; 4. Support spring; 5. Insert plate; 6. Sealing rubber plate; 7. Rotating handle; 8. Brush plate; 9. Pressure roller; 10. Scraper; 11. Air duct; 12. Brush bristles; 13. Felt. Detailed Implementation

[0012] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.

[0013] Example: A high-efficiency pretreatment device for polyester fabrics, such as Figures 1-2 As shown, the device includes a hollow tube shell 1. Both the top and bottom of the tube shell 1 have inlet / outlet holes 2. Rubber flaps 3 are provided on both the front and rear sides of the upper inlet / outlet holes 2, and the rubber flaps 3 are rotatably connected to the front and rear ends of the inlet / outlet holes 2. A support spring 4 is provided inside the tube shell 1 to support the rubber flaps 3. The bottoms of the two rubber flaps 3 abut against each other. A symmetrical insert plate 5 is provided at the lower center of the tube shell 1, and the insert plate 5 is slidably connected to the tube shell 1. A sealing rubber plate 6 is provided at the inner end of each of the two insert plates 5. The inner ends abut against each other. Two sets of brush assemblies are symmetrically arranged on the shell of the two sealing rubber plates 6. The brush assembly includes two rotating handles 7 located at the left and right ends of the tube shell 1. The two rotating handles 7 extend into the inside of the shell. A brush plate 8 is connected between the two rotating handles 7. The inner ends of the two rotating handles are rotatably connected to the brush plate 8. Two pressure rollers 9 are symmetrically arranged inside the tube shell 1 on the lower side of the two insert plates 5. The two pressure rollers 9 are rotatably connected inside the tube shell 1. Multiple scrapers 10 are arranged in a ring array along the axis on the surface of the pressure rollers 9. A duct 11 is connected to the tube shell 1 on both the upper and lower sides of the insert plate 5.

[0014] The brush plate 8 is provided with a number of bristles 12 at the end away from the rotating handle 7; the surface of the pressure roller 9 between two adjacent scrapers 10 is covered with felt 13; the height of the scraper 10 is higher than the thickness of the felt 13.

[0015] The principle of this utility model: Two air ducts 11 need to be connected to a dust collection device, and two pressure rollers 9 are connected to a motor for driving. When in use, the cloth enters from the inlet and outlet of the top of the tube shell 1 and exits from the inlet and outlet of the bottom. The cloth passes between two rubber flaps 3, brush plates 8, two sealing rubber plates 6 and two brush rollers. The rubber flaps 3 can prevent the internal dust from leaking out, and the sealing rubber plates 6 can prevent the dust and impurities in the two parts from communicating with each other. The cloth passes between the brush plates 8 and the brush bristles 12 clean the surface of the cloth. The brushed impurities and dust are discharged through the air ducts 11. The two pressure rollers 9 are attached to the surface of the cloth and rotate quickly. The scraper touches the surface of the cloth to achieve a scraping effect. The scraped sintered particles are also discharged by the air ducts 11.

[0016] There is a gap between the inner ends of the two sealing plates 6 for the fabric to pass through, and they will not directly contact the fabric.

[0017] Finally, it should be noted that the above embodiments are merely representative examples of this utility model. Obviously, this utility model is not limited to the above embodiments and can have many variations. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of this utility model should be considered to fall within the protection scope of this utility model.

Claims

1. A high efficiency pretreatment device for polyester fabric comprising a tubular casing (1) characterized in that: The pipe shell (1) is a hollow structure, the top and bottom of the pipe shell (1) are provided with access cloth holes (2), the front and back of the upper access cloth hole (2) are provided with rubber flaps (3), the rubber flaps (3) are rotatably connected with the front and back ends of the access cloth hole (2), the inside of the pipe shell (1) is provided with supporting springs (4) for supporting the rubber flaps (3), the bottoms of the two rubber flaps (3) abut against each other, a plug-in plate (5) is symmetrically arranged in the middle of the pipe shell (1) and below, the plug-in plate (5) is slidably connected with the pipe shell (1), the inner ends of the two plug-in plates (5) are provided with sealing rubber plates (6), the inner ends of the two sealing rubber plates (6) abut against each other, two groups of brush hair assemblies are symmetrically arranged on the inner ends of the two sealing rubber plates (6), the brush hair assembly comprises two rotating handles (7) arranged at the left and right ends of the pipe shell (1), the two rotating handles (7) extend into the shell, a brush plate (8) is connected between the two rotating handles (7), the inner ends of the two rotating handles are rotatably connected with the brush plate (8), two compression rollers (9) are symmetrically arranged in the pipe shell (1) below the plug-in plate (5), the two compression rollers (9) are rotatably connected in the pipe shell (1), a plurality of scraping plates (10) are annularly arranged on the surface of the compression roller (9) along the axis, and a wind pipe (11) is connected to the pipe shell (1) on the upper and lower sides of the plug-in plate (5).

2. The polyester fabric high-efficiency pretreatment device according to claim 1, characterized in that: The end of the brush plate (8) away from the rotating handle (7) is provided with a plurality of brush hairs (12).

3. The polyester fabric high-efficiency pretreatment device according to claim 1, characterized in that: The surface of the compression roller (9) between the adjacent two scraping plates (10) is coated with a felt (13).

4. The polyester fabric high-efficiency pretreatment device according to claim 1, characterized in that: The height of the scraping plate (10) is higher than the thickness of the felt (13).