Water pressure impact rock breaking device

Abstract

The utility model relates to a water pressure impact rock breaking device. Comprising a dragging moving type carrier, and a generator, a hydraulic pump station and a high-pressure water pump are installed on the dragging moving type carrier; an operation table is arranged on the front portion of the dragging moving type carrier, a hydraulic jacking assembly is arranged at the bottom of the operation table, a front base is installed on the front portion of the operation table in a hinged mode through a pin shaft, a swing hydraulic cylinder is installed between the operation table and the front base, and a first-stage supporting arm is installed on the front base in a hinged mode. The front base is provided with a first-stage support arm, the front end of the first-stage support arm is provided with a second-stage support arm in a hinged mode, the front end of the second-stage support arm is provided with a turnover type base in a hinged mode, a connecting rod mechanism is arranged between the second-stage support arm and the turnover type base, a pitching hydraulic cylinder is arranged between the front base and the first-stage support arm, and a first-stage hydraulic cylinder is arranged between the rear end of the first-stage support arm and the rear end of the second-stage support arm. A second-stage hydraulic cylinder is mounted between the second-stage support arm and the connecting rod mechanism; an adjustable spray pipe is installed on the turnover type base, and a high-pressure nozzle is installed on the front portion of the adjustable spray pipe. According to the water pressure impact rock breaking device, a high-pressure water source is adopted for rock breaking, noise and dust in the rock breaking construction process are reduced, and the water pressure impact rock breaking device is more environmentally friendly.

Description

Technical Field

[0001] This utility model belongs to the technical field of rock crushing equipment, and in particular relates to a water pressure impact rock crushing device. Background Technology

[0002] Rock breaking is a common feature in slope construction projects. Rock breaking refers to the process of breaking and removing the weathered and loose surface rock layers of a slope to expose the stable underlying rock layer. It is an important means of improving slope stability and preventing rockfalls (especially on roadside slopes). Current technology typically uses mechanical crushing methods for this purpose. Specifically, rock drills and other equipment are used to break up the surface rock layers, causing the loose rock to detach. However, this method suffers from drawbacks such as high noise and dust levels. With increasingly stringent environmental protection requirements for construction, there is a strong desire to develop more environmentally friendly rock breaking methods. Utility Model Content

[0003] The purpose of this invention is to provide a water pressure impact rock breaking device that uses high-pressure water to break rocks, reducing noise and dust during the rock breaking process and making it more environmentally friendly.

[0004] The technical solution adopted by this utility model is as follows: a hydraulic impact rock-breaking device, including a towable mobile vehicle, on which a generator, a hydraulic pump station, and a high-pressure water pump are installed, and a water supply pipe is installed at the inlet of the high-pressure water pump; an operating platform is provided at the front of the towable mobile vehicle, and a hydraulic support assembly is provided at the bottom of the operating platform; a front base is hinged to the front of the operating platform via a pin, and a swing hydraulic cylinder is installed between the operating platform and the front base; a primary support arm is hinged to the front base; and a primary support arm... A secondary support arm is hinged at the front end, and a tilting base is hinged at the front end of the secondary support arm. A linkage mechanism is provided between the secondary support arm and the tilting base. A pitching hydraulic cylinder is installed between the front base and the primary support arm. A primary hydraulic cylinder is installed between the rear ends of the primary and secondary support arms. A secondary hydraulic cylinder is installed between the secondary support arm and the linkage mechanism. An adjustable nozzle is installed on the tilting base. A high-pressure nozzle is installed at the front of the adjustable nozzle. The adjustable nozzle is connected to the outlet of a high-pressure water pump through a high-pressure water pipe.

[0005] Preferably, the adjustable nozzle includes a first housing with a mounting flange at one end and a second housing with a rear end inserted and fixed to the front end of the first housing. A connection port is provided on the side of the second housing. It also includes a bent pipe with a flange at the inner end and a threaded connection at the outer end. The flange of the bent pipe is connected to the port on the side of the second housing, and the high-pressure nozzle is threadedly connected to the threaded connection.

[0006] Preferably, a plurality of threaded holes are provided on the side wall of the rear end of the second housing at equal angular intervals, and a connecting hole is provided on the side wall of the front end of the first housing. The rear end of the second housing is inserted into the front end of the first housing and fixedly connected by screws located in the threaded holes and the connecting hole. A sealing gasket is provided between the first housing and the second housing.

[0007] Preferably, the centerline of the first housing is perpendicular to the centerline of the connection port on the second housing.

[0008] Preferably, the linkage mechanism includes a set of rear links hinged to the front end of the secondary arm and a set of front links hinged to the front of the tilting base. The front end of the rear links and the rear end of the front links are connected by a hinge shaft, and the hinge shaft passes through the shaft hole located at the front end of the piston rod of the secondary hydraulic cylinder.

[0009] Preferably, the hydraulic jacking assembly includes a support arm hinged to the operating table and a support leg hinged to the outer end of the support arm, and a jacking hydraulic cylinder is installed between the operating table and the support arm.

[0010] Preferably, the high-pressure water pipe extends sequentially from front to back inside the secondary support arm, the primary support arm, and the operating platform.

[0011] Preferably, a seat and a field controller are installed on the control panel, and the operator sits in the seat and operates the field controller according to the visual situation in front of him.

[0012] The advantages and positive effects of this utility model are:

[0013] This invention provides a water pressure impact rock breaking device. Compared with existing mechanical crushing rock breaking facilities and methods, the water pressure impact rock breaking device of this invention uses high-pressure water, delivered by a high-pressure water pump and sprayed by a high-pressure nozzle, to impact the weathered and soft rock layer on the slope surface. The impact of the high-pressure water flow promotes the breaking and peeling of the surface rock layer. Compared with existing rock breaking equipment, this rock breaking device generates less noise and does not produce construction dust. Therefore, it is a more environmentally friendly construction facility that meets the increasingly stringent environmental protection requirements for rock breaking construction.

[0014] The adjustable nozzle and high-pressure nozzle of this hydraulic impact rock-breaking device are mounted on a tilting base at the front end of a two-stage support arm. By controlling each hydraulic cylinder, the attitude and relative position of the adjustable nozzle and high-pressure nozzle to the rock surface can be adjusted. Furthermore, by controlling each hydraulic cylinder, the adjustable nozzle and high-pressure nozzle can be moved along the rock surface, achieving continuous impact rock breaking and ensuring construction efficiency. This hydraulic impact rock-breaking device is constructed based on a towable mobile vehicle, allowing the entire device to be moved by engineering machinery, ensuring flexibility for transfer and use between different construction sites. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0016] Figure 2 yes Figure 1 A schematic diagram of the adjustable nozzle.

[0017] In the picture:

[0018] 1. High-pressure nozzle; 2. Adjustable nozzle; 2-1. Mounting flange; 2-2. First housing; 2-3. Second housing; 2-4. Bend; 2-5. Threaded connection; 3. Tilting base; 4. Linkage mechanism; 5. Secondary hydraulic cylinder; 6. Secondary outrigger; 7. High-pressure water pipe; 8. Primary outrigger; 9. Primary hydraulic cylinder; 10. Pitch hydraulic cylinder; 11. Field controller; 12. Pin; 13. Seat; 14. Front base; 15. Swing hydraulic cylinder; 16. Support legs; 17. Top support hydraulic cylinder; 18. High-pressure water pump; 19. Generator and hydraulic pump station; 20. Water supply pipe; 21. Towed mobile vehicle. Detailed Implementation

[0019] To further understand the invention content, features and effects of this utility model, the following embodiments are provided in detail.

[0020] Please see Figure 1 The hydraulic impact rock-breaking device of this utility model includes a towable mobile vehicle 21, on which a generator, a hydraulic pump station 19, and a high-pressure water pump 18 are installed. A water supply pipe 20 is installed at the inlet of the high-pressure water pump 18. The towable mobile vehicle 21 includes a towable chassis and wheels, and can be towed by engineering machinery such as loaders or excavators. The generator and hydraulic pump station 19 includes a generator and a hydraulic pump station 19. The generator is used to generate electricity on site to provide power supply, and the hydraulic pump station 19 provides hydraulic power control.

[0021] During construction, this hydraulic impact rock breaking device requires a water tanker truck to provide water supply. The outlet of the water tanker truck is connected to the water supply pipe 20. During operation, the generator and hydraulic pump station 19 drive the high-pressure water pump 18 to operate, and the high-pressure water pump 18 boosts the water source.

[0022] An operating platform is provided at the front of the towable mobile vehicle 21, and a hydraulic jacking assembly is provided at the bottom of the operating platform. A seat 13 and a field controller 11 are installed on the operating platform. The operator sits on the seat 13 and operates the field controller 11 according to the visual situation in front to control the operation of this water pressure impact rock breaking device.

[0023] The hydraulic jacking assembly is used to hydraulically jack up the front of the device and provide jacking strength. In this embodiment, the hydraulic jacking assembly includes a support arm hinged to the operating table and a support leg 16 hinged to the outer end of the support arm. A jacking hydraulic cylinder 17 is installed between the operating table and the support arm. When the piston rod of the jacking hydraulic cylinder 17 extends, the support arm swings downward and the support leg 16 presses against the ground. Conversely, when the piston rod of the jacking hydraulic cylinder 17 retracts, the support arm swings upward and the support leg 16 leaves the ground.

[0024] A front base 14 is hinged to the front of the control panel via a pin 12, and a swing hydraulic cylinder 15 is installed between the control panel and the front base 14. By controlling the piston rod of the swing hydraulic cylinder 15 to extend and retract, the front base 14 can swing left or right around the pin 12.

[0025] A primary support arm 8 is hinged to the front base 14. A secondary support arm 6 is hinged to the front end of the primary support arm 8. A tilting base 3 is hinged to the front end of the secondary support arm 6, and a linkage mechanism 4 is provided between the secondary support arm 6 and the tilting base 3. A pitch hydraulic cylinder 10 is installed between the front base 14 and the primary support arm 8. A primary hydraulic cylinder 9 is installed between the rear ends of the primary support arm 8 and the secondary support arm 6. A secondary hydraulic cylinder 5 is installed between the secondary support arm 6 and the linkage mechanism 4. When the piston rod of the secondary hydraulic cylinder 5 is controlled to extend or retract, the tilting base 3 can be driven to tilt or retract via the linkage mechanism 4, i.e., swing up or down. When the piston rod of the primary hydraulic cylinder 9 is controlled to extend or retract, the secondary support arm 6 can be controlled to swing up or down. When the piston rod of the pitch hydraulic cylinder 10 is controlled to extend or retract, the primary support arm 8 can be controlled to swing forward or backward.

[0026] In this embodiment, the linkage mechanism 4 includes a set of rear connecting rods hinged to the front end of the secondary support arm 6 and a set of front connecting rods hinged to the front of the tilting base 3. The front end of the rear connecting rod and the rear end of the front connecting rod are connected by a hinge shaft, which passes through a shaft hole located at the front end of the piston rod of the secondary hydraulic cylinder 5. When the piston rod of the secondary hydraulic cylinder 5 extends, the linkage mechanism 4 is pushed forward, and the tilting base 3 swings downward. Conversely, when the piston rod of the secondary hydraulic cylinder 5 retracts, the linkage mechanism 4 is pulled backward, and the tilting base 3 swings upward. The tilting base 3 achieves a change in posture.

[0027] An adjustable nozzle 2 is installed on the flip-type base 3, and a high-pressure nozzle 1 is installed at the front of the adjustable nozzle 2. The adjustable nozzle 2 is connected to the outlet of the high-pressure water pump 18 through a high-pressure water pipe 7. In this embodiment, the high-pressure water pipe 7 extends from front to back into the interior of the secondary support arm 6, the primary support arm 8, and the operating platform, which reduces the exposure of the high-pressure water pipe 7 and provides a certain degree of protection for it.

[0028] Please see Figure 2 It can be seen that:

[0029] The adjustable nozzle 2 includes a first housing 2-2 with a mounting flange 2-1 at one end and a second housing 2-3 inserted and fixed to the front end of the first housing 2-2 at the rear end. A connection port is provided on the side of the second housing 2-3. It also includes a bent pipe 2-4 with a flange at the inner end and a threaded connection part 2-5 at the outer end. The flange of the bent pipe 2-4 is connected to the port on the side of the second housing 2-3. The high-pressure nozzle 1 is threadedly connected to the threaded connection part 2-5, so that the high-pressure nozzle 1 can be selected and replaced.

[0030] In this embodiment, the centerline of the first housing 2-2 is perpendicular to the centerline of the connection port on the second housing 2-3. The second housing 2-3 can be rotated and adjusted with the centerline of the first housing 2-2 as the center, and the bend 2-4 can be rotated and adjusted with the centerline of the connection port on the second housing 2-3 as the center. This allows the adjustable nozzle 2 to be adjusted according to the on-site construction requirements, thereby adjusting the initial posture of the high-pressure nozzle 1.

[0031] In this embodiment, a plurality of threaded holes are provided on the side wall of the rear end of the second housing 2-3 at equal angular intervals in the circumferential direction, and a connecting hole is provided on the side wall of the front end of the first housing 2-2. The rear end of the second housing 2-3 is inserted into the front end of the first housing 2-2 and fixedly connected by screws located in the threaded holes and the connecting holes. A sealing gasket is provided between the first housing 2-2 and the second housing 2-3 to ensure sealing. Similarly, a sealing gasket is also provided between the inner end flange of the bend 2-4 and the outer surface of the second housing 2-3 to ensure sealing.

[0032] When it is necessary to rotate and adjust the second housing 2-3, first remove the screws on the side to release the fixing relationship between the two housings. Then rotate the second housing 2-3 to the appropriate angle, and then use the aforementioned radial screws to fix the two housings again. When it is necessary to rotate and adjust the bend 2-4, it is necessary to remove the screws between its inner flange and the second housing 2-3. Then rotate the bend 2-4 to the appropriate angle, and then use screws to fix the inner flange to the second housing 2-3 again.

[0033] As shown in the figure, an interface pipe is provided on the back of the flip-type base 3. When the adjustable nozzle 2 is fixed to the flip-type base 3 through its mounting flange 2-1, the aforementioned interface pipe is connected to the interior of the adjustable nozzle. In order to ensure sealing, a sealing gasket is provided between the mounting flange 2-1 and the flip-type base 3. The front end of the high-pressure water pipe 7 is connected to the interface pipe on the back of the flip-type base 3.

[0034] Construction method:

[0035] This hydraulic impact rock breaking device is towed to the construction site by engineering machinery and parked in front of the slope where rock breaking is required. A supporting water tanker is parked near the device, and a water supply channel is established through the water supply pipe 20. The on-site operator operates the two left and right top support hydraulic cylinders 17 through the on-site controller 11, so that the two left and right support legs 16 are stably pressed on the ground. Then, the on-site operator operates the two-stage support arm to extend forward through the on-site controller 11 and adjusts the attitude of the adjustable nozzle 2 and its high-pressure nozzle 1 so that the high-pressure nozzle 1 is pointed at the rock surface that needs to be impacted and broken.

[0036] The high-pressure water pump 18 is started, and the water source is pressurized and transported to the adjustable nozzle 2 and its high-pressure nozzle 1 through the high-pressure water pipe 7. The water flow sprayed from the high-pressure nozzle 1 impacts the rock surface, causing it to break and promote the peeling. After the rock breaking at the current position is completed, the two-stage support arm is adjusted by the on-site controller to move the adjustable nozzle 2 and its high-pressure nozzle 1 to swing up and down and / or swing left and right, and to continuously carry out rock breaking construction at other rock surface positions.

Claims

1. A water pressure impact rock breaking device, characterized by: The utility model provides a kind of movable carrier (21) comprising dragging, generator and hydraulic pump station (19) and high-pressure water pump (18) are installed on movable carrier (21), water supply pipe (20) is installed on the inlet of high-pressure water pump (18);Operating platform is equipped in the front of movable carrier (21), and hydraulic jacking assembly is equipped in the bottom of operating platform, front pedestal (14) is hingedly installed in the front of operating platform by pin shaft (12), and swing hydraulic cylinder (15) is installed between operating platform and front pedestal (14), primary support arm (8) is hingedly installed on front pedestal (14), secondary support arm (6) is hingedly installed in the front end of primary support arm (8), and turnover pedestal (3) is hingedly installed in the front end of secondary support arm (6), and connecting rod mechanism (4) is equipped between secondary support arm (6) and turnover pedestal (3), luffing hydraulic cylinder (10) is installed between front pedestal (14) and primary support arm (8), primary hydraulic cylinder (9) is installed between primary support arm (8) and the rear end of secondary support arm (6), and secondary hydraulic cylinder (5) is installed between secondary support arm (6) and connecting rod mechanism (4);Adjustable spray pipe (2) is installed on turnover pedestal (3), high-pressure nozzle (1) is installed in the front of adjustable spray pipe (2), and adjustable spray pipe (2) is connected with the outlet of high-pressure water pump (18) by high-pressure water pipe (7).

2. The hydraulic impact rock breaking device according to claim 1, characterized in that: The adjustable spray pipe (2) comprises a first shell (2-2) with a mounting flange (2-1) at an end thereof, and a second shell (2-3) fixedly inserted at a front end of the first shell (2-2), a connecting port is arranged on a side of the second shell (2-3), and the adjustable spray pipe (2) further comprises an elbow pipe (2-4) with a flange at an inner end thereof and a threaded connection portion (2-5) at an outer end thereof, the flange of the elbow pipe (2-4) is connected with the connecting port on the side of the second shell (2-3), and the high-pressure nozzle (1) is in threaded connection with the threaded connection portion (2-5).

3. The hydraulic impact rock breaking device as claimed in claim 2, characterized in that: A plurality of threaded holes are arranged on a side wall of a rear end of the second shell (2-3) at equal angles in a circumferential direction, a connecting hole is arranged on a side wall of a front end of the first shell (2-2), the rear end of the second shell (2-3) is fixedly connected with the front end of the first shell (2-2) by means of screws arranged in the threaded holes and the connecting hole, and a sealing gasket is arranged between the first shell (2-2) and the second shell (2-3).

4. The hydraulic impact rock breaking device as claimed in claim 3, characterized in that: A center line of the first shell (2-2) is perpendicular to a center line of the connecting port on the second shell (2-3).

5. The hydraulic impact rock breaking device as claimed in claim 4, characterized in that: The connecting rod mechanism (4) comprises a plurality of rear connecting rods hingedly connected with the front end of the secondary support arm (6), and a plurality of front connecting rods hingedly connected with the front of the turnover pedestal (3), the front end of the rear connecting rods and the rear end of the front connecting rods are connected by means of a hinge shaft, and the hinge shaft passes through an axle hole arranged at a front end of a piston rod of the secondary hydraulic cylinder (5).

6. The hydraulic impact rock breaking device as claimed in claim 5, characterized in that: The hydraulic jacking assembly comprises a support arm hingedly connected with the operating platform, and a supporting leg (16) hingedly connected with an outer end of the support arm, and a jacking hydraulic cylinder (17) is arranged between the operating platform and the support arm.

7. The hydraulic impact rock breaking device as claimed in claim 6, characterized in that: The high-pressure water pipe (7) extends inside the secondary support arm (6), the primary support arm (8) and the operating platform in sequence from front to back.

8. The hydraulic impact rock breaking device as claimed in claim 7, wherein the A seat (13) and a field controller (11) are installed on the operation platform, and an operator sits on the seat (13) to operate the field controller (11) according to the visual condition of the front. A seat (13) and a field controller (11) are installed on the operation platform, and an operator sits on the seat (13) to operate the field controller (11) according to the

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