Device for conveniently cleaning coal ash of exhaust valve
By setting a sealing structure of cleaning branch pipe and blind flange on the exhaust valve, the problems of complex structure and high cost in the existing technology are solved, and a low-cost and efficient coal ash cleaning effect is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2026-03-31
AI Technical Summary
Existing marine exhaust valve ash cleaning devices are complex in structure, costly, and take a long time to obtain classification society certificates, resulting in inconvenience in operation.
A convenient coal ash cleaning device for exhaust valves is designed. A cleaning branch pipe is installed on one side of the exhaust valve, and a combination structure of blind flange and sealing ring is adopted to achieve sealed installation and use air or water for cleaning.
It reduces the cost of cleaning equipment, improves operational efficiency, simplifies the cleaning process, and avoids the long wait for classification society certificates.
Smart Images

Figure CN224065053U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of marine exhaust valve coal ash cleaning technology, specifically to a convenient exhaust valve coal ash cleaning device. Background Technology
[0002] Marine exhaust valves are specially designed exhaust devices for ship piping systems. Their main function is to release air and gases from the piping system, ensuring its normal operation and safety. Marine exhaust valves are typically installed on the outer side of the upper deck of a ship to allow exhaust gases to be released into the atmosphere.
[0003] Classification societies require that the exhaust valve be equipped with a coal ash cleaning device. Self-cleaning valves have a relatively complex structure, large size, and high cost. The installation of self-cleaning valves requires a classification society certificate, which takes a long time to be issued.
[0004] Therefore, there is a need to provide a convenient exhaust valve coal ash cleaning device. Utility Model Content
[0005] To address the problems existing in the prior art, this utility model provides a convenient coal ash cleaning device for exhaust valves. The purpose is to reduce costs and improve efficiency by configuring the coal ash cleaning device on the exhaust valve, achieving the desired effect through an easy-to-operate method.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a convenient exhaust valve coal ash cleaning device, comprising an exhaust pipe, an exhaust valve, and a cleaning branch pipe. The exhaust pipe is equipped with an exhaust valve, and a cleaning branch pipe is connected to one side of the exhaust valve. A flange is provided at the end of the cleaning branch pipe, and a sealing groove is provided inside the end of the cleaning branch pipe. A sealing ring is provided inside the sealing groove. A sealing groove is provided on the end face of the flange, and a sealing ring is provided inside the sealing groove. A blind flange is fixedly connected to the flange. A sealing protrusion is provided on the end face of the blind flange near the flange. The sealing protrusion is inserted into the cleaning branch pipe, and the outer surface of the sealing protrusion is in sealing contact with the sealing ring. The surface at the connection between the sealing protrusion and the blind flange is in sealing contact with the sealing ring.
[0007] Preferably, the blind flange and flange one are fixedly connected by bolts.
[0008] Preferably, the end face of flange one is circumferentially distributed with snap-fit bases, and the side circumferential surface of the blind flange is provided with a plug-in hook plate corresponding to the snap-fit base. The plug-in hook plate is snapped and installed inside the snap-fit base, and the plug-in hook plate abuts against the inside of the snap-fit base by the elastic action of sealing ring two.
[0009] Preferably, the number of snap-fit bases is four, and the number of corresponding plug-in hook plates is four.
[0010] In summary, this utility model provides a convenient coal ash cleaning device for exhaust valves. The technical approach adopted by this utility model patent is as follows: a cleaning branch pipe is provided on one side of the exhaust valve, which is blinded by a blind flange. When ash cleaning is required, the blind flange is opened, and air or water is used for cleaning. The end face of the blind flange is provided with a sealing protrusion, which is in sealing contact with sealing ring one, and sealing ring two is in sealing contact with the end face of the blind flange. The blind flange and flange one are fixedly installed, achieving a sealed installation between the blind flange and the cleaning branch pipe. When ash cleaning is required, the blind flange is opened, and air or water is used for cleaning, thereby reducing costs, improving efficiency, and achieving the desired effect through an easy-to-operate method. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of the exhaust valve coal ash cleaning device of this utility model;
[0012] Figure 2 This is a schematic diagram of the installation method of the flange and the blind flange of this utility model;
[0013] Figure 3 This is a schematic diagram of the installation method 2 of flange 1 and blind flange of this utility model, and a schematic diagram of the sealing installation structure of flange 1 and blind flange.
[0014] In the diagram: 1. Exhaust pipe; 2. Exhaust valve; 3. Cleaning branch pipe; 4. Flange 1; 5. Sealing groove 1; 6. Sealing ring 1; 7. Sealing groove 2; 11. Sealing ring 2; 12. Blind flange; 13. Sealing protrusion; 14. Snap-on base; 15. Plug-in hook plate. Detailed Implementation
[0015] The present invention will be further described below with reference to the accompanying drawings.
[0016] like Figures 1 to 3 As shown:
[0017] This utility model is a convenient exhaust valve coal ash cleaning device, including an exhaust pipe 1, an exhaust valve 2, and a cleaning branch pipe 3. The exhaust pipe 1 is equipped with the exhaust valve 2, and the cleaning branch pipe 3 is connected to one side of the exhaust valve 2. A flange 4 is provided at the end of the cleaning branch pipe 3. A sealing groove 5 is opened inside the end of the cleaning branch pipe 3, and a sealing ring 6 is installed inside the sealing groove 5. A sealing groove 7 is opened on the end face of the flange 4, and a sealing ring 11 is installed inside the sealing groove 7. A blind flange 12 is fixedly connected to the flange 4. A sealing protrusion 13 is provided on the end face of the blind flange 12 near the flange 4. The sealing protrusion 13 is inserted and installed inside the cleaning branch pipe 3, and the outer surface of the sealing protrusion 13 is in sealing contact with the sealing ring 6. The surface of the connection between the sealing protrusion 13 and the blind flange 12 is in sealing contact with the sealing ring 11.
[0018] To address the issues of complex structure, large size, high cost, and long processing time for obtaining classification society certificates in existing technologies, this utility model patent employs the following technical approach: a cleaning branch pipe 3 is installed on one side of the exhaust valve, which is blinded by a blind flange 12. When cleaning is required, the blind flange 12 is opened to clean with air or water.
[0019] To achieve a sealed connection between the blind flange 12 and the cleaning branch pipe 3, a sealing groove 5 is provided at the end of the cleaning branch pipe 3, and a sealing ring 6 is installed inside the sealing groove 5. A sealing groove 7 is provided on the end face of the flange 4, and a sealing ring 11 is installed inside the sealing groove 7. A sealing protrusion 13 is provided on the end face of the blind flange 12, and the sealing protrusion 13 is in sealing contact with the sealing ring 6. The sealing ring 11 is in sealing contact with the end face of the blind flange 12. The blind flange 12 and the flange 4 are fixedly installed, achieving a sealed connection between the blind flange 12 and the cleaning branch pipe 3. When dust removal is required, the blind flange 12 can be opened and cleaned with air or water.
[0020] In at least one embodiment, the blind flange 12 and flange 4 are installed in such a way that the blind flange 12 and flange 4 are fixedly connected by bolts.
[0021] In at least one embodiment, the second installation method of the blind flange 12 and the flange 4 is as follows: the end face of the flange 4 is circumferentially distributed with snap-fit bases 14, and the side circumferential surface of the blind flange 12 is provided with a plug hook plate 15 corresponding to the snap-fit base 14. The blind flange 12 is pressed and installed on the sealing ring 11. The blind flange 12 is rotated and installed so that the plug hook plate 15 is snapped and installed inside the snap-fit base 14, and the plug hook plate 15 abuts against the inside of the snap-fit base 14 by the elastic action of the sealing ring 11.
[0022] In at least one embodiment, the number of snap-fit bases 14 is evenly distributed as four, and the number of corresponding plug-in hook plates 15 is evenly distributed as four.
[0023] The embodiments described in this utility model are for illustrative purposes only and do not constitute a limitation on the scope of the claims. Other substantially equivalent substitutions that can be conceived by those skilled in the art are all within the protection scope of this utility model.
Claims
1. A convenient exhaust valve soot cleaning device, characterized by, The utility model relates to an exhaust pipeline (1), exhaust valve (2), cleaning branch (3), exhaust pipeline (1) is provided with exhaust valve (2), one side of exhaust valve (2) is communicated and is provided with cleaning branch (3), the end of cleaning branch (3) is provided with flange one (4), the inside of the end of cleaning branch (3) is opened and has sealing groove one (5), the inside of sealing groove one (5) is provided with sealing ring one (6), the end face of flange one (4) is opened and has sealing groove two (7), the inside of sealing groove two (7) is provided with sealing ring two (11), flange one (4) fixedly connected with blind plate flange (12), the end face of blind plate flange (12) near flange one (4) is provided with and blocks out bulge (13), blocks out bulge (13) plug -in installation in the inside of cleaning branch (3), and the outer surface of blocks out bulge (13) and sealing ring one (6) sealed contact, the connecting place surface of blocks out bulge (13) and blind plate flange (12) and sealing ring two (11) sealed contact.
2. A convenient exhaust valve ash cleaning device according to claim 1, characterized in that, Blind plate flange (12) and flange one (4) are fixedly connected through bolt.
3. A convenient exhaust valve ash cleaning device according to claim 1, characterized in that, The end face of flange one (4) is peripherally distributed with buckle base (14), and the side surface of blind plate flange (12) is peripherally provided with plug -in hook plate (15) corresponding buckle base (14), plug -in hook plate (15) is installed in the inside of buckle base (14) and is made of sealing ring two (11) elasticity and makes plug -in hook plate (15) abut in the inside of buckle base (14).
4. A convenient exhaust valve ash cleaning device according to claim 3, characterized in that, The number of evenly distributed buckle base (14) is four, and the number of corresponding plug -in hook plate (15) is evenly distributed four.