Sensor mounting structure capable of being quickly disassembled and inspection robot

Abstract

The utility model relates to the field of rail transit, and particularly discloses a sensor mounting structure capable of being quickly disassembled and an inspection robot. The sensor mounting structure comprises a mounting base, a middle support and a sensor support, the sensor support and the middle support are connected through a first inserting mechanism, and the first inserting mechanism comprises a first guide rail, a first guide groove and a first locking unit. One of the first guide rail and the first guide groove is arranged on the sensor bracket, and the other one is arranged on the middle bracket; the middle support is connected with the mounting seat through a second inserting mechanism, the second inserting mechanism comprises a second guide rail, a second guide groove and a second locking unit, one of the second guide rail and the second guide groove is arranged on the middle support, and the other one of the second guide rail and the second guide groove is arranged on the mounting seat. The sensor mounting structure not only can realize reliable mounting of the sensor, but also has the advantages of convenience in mounting and adjustability.

Description

Technical Field

[0001] This utility model relates to the field of rail transit, specifically to a quick-release sensor mounting structure and an inspection robot. Background Technology

[0002] In rail transit systems, the track structure, as the main structure directly supporting the trains above, is crucial for ensuring line safety due to its stable and reliable service condition, requiring regular inspections. Because track inspection work involves short maintenance windows and complex tasks, resulting in high workloads for staff, there are significant constraints on the portability and overall weight of track inspection equipment.

[0003] Currently, track inspection is developing towards intelligence and automation, and automated inspection equipment such as track inspection trolleys and track inspection robots have emerged, which can improve the level of inspection to a certain extent. In the daily maintenance and inspection of track structures, sensors, as the core components of the perception layer, need to be deployed quickly to detect and collect various data.

[0004] Currently, common sensor mounting methods on the market include bolt mounting, adhesive mounting, or magnetic mounting. Among these, bolt mounting offers good stability and reliability, but it requires additional tools for installation and disassembly, making the operation cumbersome and inconvenient. Furthermore, because measurement is involved, there are specific requirements for the sensor's mounting height, angle, reliability, and installation accuracy. Summary of the Invention

[0005] The technical problem to be solved by this utility model is to provide a quick-release sensor mounting structure and inspection robot, which not only enables reliable sensor installation, but also has the advantages of convenient installation and adjustability.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a quick-release sensor mounting structure, including a mounting base, an intermediate bracket and a sensor bracket, wherein the sensor bracket is provided with a sensor mounting position;

[0007] The sensor bracket and the intermediate bracket are connected by a first insertion mechanism. The first insertion mechanism includes a first guide rail, a first guide groove, and a first locking unit. One of the first guide rail and the first guide groove is disposed on the sensor bracket, and the other is disposed on the intermediate bracket. The first locking unit is used to lock the relative position of the first guide rail and the second guide groove.

[0008] The intermediate bracket and the mounting base are connected by a second plug-in mechanism. The second plug-in mechanism includes a second guide rail, a second guide groove, and a second locking unit. One of the second guide rail and the second guide groove is disposed on the intermediate bracket, and the other is disposed on the mounting base. The second locking unit is used to lock the relative position of the second guide rail and the second guide groove.

[0009] The installation direction of the first plug-in mechanism is perpendicular or inclined to the installation direction of the second plug-in mechanism.

[0010] The sensor is installed in the sensor mounting position and connected to the matching inspection robot via an intermediate bracket and mounting base. The first and second insertion mechanisms, in addition to ensuring a reliable connection, also serve to adjust and lock the installation position, offering advantages such as convenient, reliable, and adjustable installation.

[0011] Preferably, the first locking unit includes a locking screw disposed on the side of the first guide groove, and the second locking unit includes a locking screw disposed on the side of the second guide groove.

[0012] Preferably, the intermediate support includes a support rod, one side of which is connected to a first mounting rod. The first mounting rod is perpendicular to the support rod, and the first insertion mechanism is connected to the first mounting rod, with the installation direction of the first insertion mechanism parallel to the length direction of the first mounting rod.

[0013] The support rod is connected to two second mounting rods at both ends. The second mounting rods are perpendicular to the support rod and are arranged parallel to each other. The second insertion mechanism is connected to the second mounting rods and the installation direction of the second insertion mechanism is parallel to the length direction of the second mounting rods.

[0014] Preferably, there are two first mounting rods, which are arranged parallel to each other, and the sensor bracket is disposed between the two first mounting rods.

[0015] An inspection robot includes a body, on which are provided walking wheels and sensors. The sensors are connected to the body via a sensor mounting structure as described above, wherein the mounting base is fixedly mounted on the body, and the sensors are mounted on a sensor bracket. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the inspection robot in this embodiment;

[0017] Figure 2 This is a schematic diagram of the sensor mounting structure in the inspection robot of this embodiment;

[0018] Figure 3This is an exploded view of the sensor mounting structure in the inspection robot of this embodiment. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model. Example

[0020] like Figure 1 As shown, an inspection robot includes a body 3, on which walking wheels 4 and sensors are provided. The sensors 2 are connected to the body 3 through a sensor mounting structure 1.

[0021] like Figure 2 and Figure 3 As shown, the sensor mounting structure 1 includes a mounting base 13, an intermediate support 12, and a sensor bracket 11, with a sensor mounting position provided on the sensor bracket 11. The mounting base 13 is fixedly mounted on the body 3, or the body 3 can be used as the mounting base 13, and the sensor is mounted on the sensor bracket 11.

[0022] like Figure 2 and Figure 3 As shown, the sensor bracket 11 and the intermediate bracket 12 are connected by a first insertion mechanism 5. The first insertion mechanism 5 includes a first guide rail 51, a first guide groove 52, and a first locking unit 53. One of the first guide rail 51 and the first guide groove 52 is disposed on the sensor bracket 11, and the other is disposed on the intermediate bracket 12. The first locking unit 53 is used to lock the relative position of the first guide rail 51 and the second guide groove 62. Specifically, the first locking unit 53 includes a locking screw disposed on the side of the first guide groove 52.

[0023] like Figure 2 and Figure 3 As shown, the intermediate bracket 12 and the mounting base 13 are connected by a second insertion mechanism 6. The second insertion mechanism 6 includes a second guide rail 61, a second guide groove 62, and a second locking unit 63. One of the second guide rail 61 and the second guide groove 62 is disposed on the intermediate bracket 12, and the other is disposed on the mounting base 13. The second locking unit 63 is used to lock the relative position of the second guide rail 61 and the second guide groove 62. Specifically, the second locking unit 63 includes a locking screw disposed on the side of the second guide groove 62.

[0024] like Figure 2 and Figure 3 As shown, the installation direction of the first plug-in mechanism 5 is perpendicular or inclined to the installation direction of the second plug-in mechanism 6.

[0025] like Figure 2 and Figure 3 As shown, in one specific embodiment, the intermediate support 12 includes a support rod 121. A first mounting rod 122 is connected to one side of the support rod 121. The first mounting rod 122 is perpendicular to the support rod 121. A first insertion mechanism 5 is connected to the first mounting rod 122, and the installation direction of the first insertion mechanism 5 is parallel to the length direction of the first mounting rod 122. Specifically, there are two first mounting rods 122, which are arranged parallel to each other. The sensor bracket 11 is disposed between the two first mounting rods 122.

[0026] like Figure 2 and Figure 3 As shown, in one specific embodiment, the two ends of the support rod 121 are respectively connected to the second mounting rod 123. The second mounting rod 123 is set perpendicular to the support rod 121, and the two mounting rods are set relatively parallel to each other. The second insertion mechanism 6 is connected to the second mounting rod 123, and the installation direction of the second insertion mechanism 6 is set parallel to the length direction of the second mounting rod 123.

[0027] In summary, the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A quick-release sensor mounting structure, characterized by: The sensor mounting structure comprises a mounting base, an intermediate support and a sensor support, wherein the sensor support is provided with a sensor mounting position; The intermediate support and the mounting base are connected through a second plug-in mechanism, wherein the second plug-in mechanism comprises a second guide rail, a second guide groove and a second locking unit, one of the second guide rail and the second guide groove is arranged on the intermediate support, and the other is arranged on the mounting base, and the second locking unit is used for locking the relative position of the second guide rail and the second guide groove. The first plug-in mechanism and the second plug-in mechanism are arranged in opposite directions or are arranged in an inclined manner. The first locking unit comprises locking screws arranged on the side of the first guide groove, and the second locking unit comprises locking screws arranged on the side of the second guide groove.

2. The sensor mounting structure according to claim 1, characterized by: The intermediate support comprises a support rod, one side of the support rod is connected with a first mounting rod, the first mounting rod is arranged perpendicularly to the support rod, the first plug-in mechanism is connected with the first mounting rod, and the mounting direction of the first plug-in mechanism is arranged in parallel to the length direction of the first mounting rod.

3. The sensor mounting structure according to claim 1 or 2, characterized by: The two ends of the support rod are respectively connected with second mounting rods, the second mounting rods are arranged perpendicularly to the support rod, and the two mounting rods are arranged in parallel to each other; the second plug-in mechanism is connected with the second mounting rods, and the mounting direction of the second plug-in mechanism is arranged in parallel to the length direction of the second mounting rods. The number of the first mounting rods is two, and the two first mounting rods are arranged in parallel to each other; the sensor support is arranged between the two first mounting rods.

4. The sensor mounting structure according to claim 3, characterized by: The sensor is connected with the machine body through the sensor mounting structure according to any one of claims 1-4, the mounting base is fixedly arranged on the machine body, and the sensor is arranged on the sensor support.

5. A patrol robot comprising a body, a walking wheel and a sensor being arranged on the body, characterized in that: ​

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