Welding matching structure of halogen lamp and lamp holder

By setting opposing bent lamp holder welding feet and insulating sleeves on the halogen lamp holder, the problem of lamp foot misalignment during welding was solved, achieving stable welding and reducing the defect rate and production cost of halogen lamps.

CN224065374UActive Publication Date: 2026-03-31CHANGSHU LINZHI ELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-23
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

During the welding process of halogen lamps, the solder joints between the lamp base and the lamp holder are prone to misalignment, leading to incomplete soldering and increasing the defect rate.

Method used

A welding mating structure for a halogen lamp and its holder is designed. By setting a pair of opposing bent welding feet on the holder, the lamp feet are clamped for welding. Combined with an insulating sleeve and fixing clips, a stable connection is ensured.

Benefits of technology

This effectively prevents lamp base misalignment during welding, reduces the defect rate of halogen lamps, and saves production and labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

A welding matching structure of a halogen lamp and a lamp holder comprises a lamp body and the lamp holder, a lamp body socket is formed at one end of the lamp body, the lamp body is inserted into the lamp holder through the lamp body socket in a matched mode, and the front side face and the rear side face of one end of the lamp holder are each provided with a fixing window. The lamp body is provided with two fixed windows, the two side edges of the two fixed windows are respectively and oppositely bent to form a fixed clamping pin, the fixed clamping pins are clamped on the front side and the rear side of the lamp body socket, and the lower end of the lamp body is provided with a pair of lamp pins. The upper edge of each welding window is provided with a lamp holder welding pin, the two lamp holder welding pins are bent oppositely and then arranged in parallel to form a clamp shape, and one of the pair of lamp pins is inserted between the two lamp holder welding pins and is welded and fixed after being clamped. The method has the advantages that the defective rate of halogen lamp processing is reduced, and production cost and labor cost are saved.
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Description

Technical Field

[0001] This utility model belongs to the field of halogen lamp assembly technology, specifically relating to a welding fit structure between a halogen lamp and a lamp holder. Background Technology

[0002] Halogen lamps are a common type of lighting in daily life. There are many types of halogen lamps, and different lamp holders are needed to fix them according to different specifications. Some halogen lamps use a structure in which they are directly inserted into a rectangular lamp holder and electrically connected to the lamp holder and the pin. The lamp body has two lamp feet. One lamp foot is welded to one end of the pin located below the lamp holder, and the other lamp foot is welded to a solder joint formed on the lamp holder. However, during the welding process, it was found that because the thickness of the pin is much greater than the thickness of the lamp holder shell, and the wall of the lamp holder at the solder joint position is also relatively thin, when pressure is applied to the lamp foot and the pin for welding, the lamp foot is very stable and there will be no cold solder joint. However, when pressure is applied to the solder joint on the lamp holder for welding, the position of the solder joint often shifts away from the side where the pressure is applied, which may cause cold solder joint between the lamp foot and the solder joint formed on the lamp holder, resulting in an increased defect rate of the manufactured halogen lamps.

[0003] In view of the above, it is necessary to design a simple welding structure for halogen lamps and lamp holders that can stably weld the lamp holder and lamp base. To this end, the applicant has made a beneficial design, and the technical solution described below arose from this background. Utility Model Content

[0004] The objective of this invention is to provide a welding fit structure between a halogen lamp and a lamp holder, which helps to improve the lamp holder structure, making the welding between the lamp holder and the lamp base more stable and avoiding the occurrence of incomplete welds, thereby reducing the defect rate in halogen lamp processing.

[0005] The present invention achieves its objective as follows: a welding and fitting structure for a halogen lamp and a lamp holder, comprising a lamp body and a lamp holder, wherein one end of the lamp body forms a lamp body socket, and the lamp body is inserted into the lamp holder through the lamp body socket; a fixed window is respectively opened on the front and rear sides of one end of the lamp holder, and a fixed locking foot is respectively bent towards each other on the two sides of the two fixed windows, the fixed locking foot clamping the front and rear sides of the lamp body socket; a pair of lamp feet are provided at the lower end of the lamp body; the lamp holder is characterized by having a welding window respectively opened below the two fixed windows, and a lamp holder welding foot is respectively provided on the upper edge of the welding window; the two lamp holder welding feet are bent towards each other and arranged in parallel to form a clamp shape; one of the lamp feet is inserted between the two lamp holder welding feet and is clamped before being welded and fixed.

[0006] In a specific embodiment of this utility model, a filament is provided in the lamp body, and a pair of molybdenum plates are provided in the lamp body socket. The filament feet at both ends along the length of the filament are respectively connected to the upper end of a molybdenum plate on the corresponding side. The lamp feet are respectively connected to the lower ends of the two molybdenum plates, and the lamp feet extend out of the lamp body socket. A pin is provided at the lower end of the lamp holder, and an insulating sleeve is provided between the pin and the lamp holder. One end of the pin extends downward out of the lamp holder, and the other end passes upward through the insulating sleeve to form a pin welding foot. The other lamp foot of the pair is welded and fixed to the pin welding foot.

[0007] In another specific embodiment of this utility model, the lamp holder is a hollow cuboid structure that runs vertically through the body.

[0008] In another specific embodiment of this utility model, the insulating sleeve is made of ceramic material.

[0009] In another specific embodiment of this utility model, the lamp holder has a fixed groove punched at a position corresponding to the front and rear sides of the insulating sleeve.

[0010] In another specific embodiment of this utility model, a lamp body socket has a lamp body socket slide bar protruding from the edge of the front and rear sides, and the lamp body socket slide bar rubs against the inner wall of the lamp holder during the process of inserting the lamp body socket into the lamp holder.

[0011] The present invention has the following advantages due to the above-mentioned structure: by adopting a structure in which a pair of lamp holder welding feet are formed on the lamp holder for clamping and welding, it can avoid the lamp holder welding feet from shifting during the pressure welding process and causing incomplete welding, thus effectively reducing the defect rate of halogen lamp processing and saving production and labor costs. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the assembly structure of an embodiment of the present invention;

[0013] Figure 2 This is a side sectional view of the lamp holder described in this utility model.

[0014] In the diagram: 1. Lamp body, 11. Filament, 111. Filament foot, 12. Lamp body socket, 121. Lamp body socket slider, 13. Molybdenum sheet, 14. Lamp foot; 2. Lamp holder, 21. Fixing window, 211. Fixing clip, 22. Welding window, 221. Lamp holder welding foot, 23. Fixing groove; 3. Pin, 31. Pin welding foot; 4. Insulating sleeve. Detailed Implementation

[0015] The specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. However, the description of the embodiments is not a limitation on the technical solution. Any formal but not substantive changes made based on the concept of this utility model should be considered within the protection scope of this utility model.

[0016] In the following description, all directional (or orientational) concepts involving up, down, left, right, front, and back refer to the position of the figure being described, and are intended to facilitate public understanding. Therefore, they should not be construed as a special limitation on the technical solution provided by this utility model.

[0017] Please see Figure 1 and combined Figure 2 This utility model relates to a welding and mating structure of a halogen lamp and a lamp holder, including a lamp body 1 and a lamp holder 2. One end of the lamp body 1 forms a lamp body socket 12, and the lamp body 1 is inserted into the lamp holder 2 through the lamp body socket 12. A fixing window 21 is opened on the front and rear sides of one end of the lamp holder 2. The two sides of the fixing window 21 are bent into fixing feet 211 facing each other. The fixing feet 211 are clamped on the front and rear sides of the lamp body socket 12. A pair of lamp feet 14 are provided at the lower end of the lamp body 1. The aforementioned lamp holder 2 is a hollow cuboid structure that runs vertically through the body.

[0018] The technical innovation of this utility model is as follows: the lamp holder 2 is provided with a welding window 22 at the position below the two fixed windows 21. A lamp holder welding foot 221 is provided on the upper edge of the welding window 22. The two lamp holder welding feet 221 are bent towards each other and arranged in parallel to form a clamp shape. One of the lamp feet 14 is inserted between the two lamp holder welding feet 221 and is clamped before being welded and fixed.

[0019] Please see Figure 1 The lamp body 1 contains a filament 11, and the lamp body socket 12 contains a pair of molybdenum sheets 13. The filament feet 111 at both ends of the filament 11 are connected to the upper ends of the corresponding molybdenum sheets 13. Lamp feet 14 are connected to the lower ends of the two molybdenum sheets 13 and extend out of the lamp body socket 12. The lower end of the lamp holder 2 has a pin 3, and an insulating sleeve 4 is provided between the pin 3 and the lamp holder 2. One end of the pin 3 extends downward out of the lamp holder 2, and the other end extends upward through the insulating sleeve 4 to form a pin welding foot 31. The other lamp foot 14 of the pair is welded and fixed to the pin welding foot 31. The aforementioned insulating sleeve 4 is preferably made of ceramic material.

[0020] In this embodiment, the aforementioned lamp holder 2 has a fixed groove 23 punched at the position corresponding to the front and rear sides of the insulating sleeve 4.

[0021] Furthermore, the aforementioned lamp socket 12 has a lamp socket slide bar 121 protruding from the edge of the front and rear sides respectively. The aforementioned lamp socket slide bar 121 slides against the inner wall of the lamp holder 2 during the process of inserting the lamp socket 12 into the lamp holder 2.

[0022] Please continue reading. Figure 1 , Figure 2 When it is necessary to assemble the aforementioned lamp body 1 and lamp holder 2, the aforementioned lamp body 1 is inserted into the end of the lamp holder 2 with the fixed window 21 through the lamp body socket 12. The aforementioned lamp body socket slide 121 rubs against the inner wall of the lamp holder 2 and slides. The aforementioned fixing clips 211 are respectively clamped on the front and rear sides of the lamp body socket 12 to fix the lamp body 1 until the two aforementioned lamp feet 14 are respectively inserted between the two lamp holder welding feet 221 and in contact with the plug welding feet 31 before welding operations are performed to complete the entire assembly process.

[0023] In summary, the technical solution provided by this utility model makes up for the shortcomings of the prior art, successfully completes the invention task, and accurately realizes the technical effects described by the applicant in the above technical effect column.

Claims

1. A welding structure for a halogen lamp and a lamp holder, comprising a lamp body (1) and a lamp holder (2), wherein one end of the lamp body (1) forms a lamp body socket (12), the lamp body (1) is inserted into the lamp holder (2) through the lamp body socket (12), a fixed window (21) is respectively opened on the front and rear sides of one end of the lamp holder (2), and a fixed locking foot (211) is respectively bent towards each other on the two sides of the fixed window (21), the fixed locking foot (211) is clamped on the front and rear sides of the lamp body socket (12), and a pair of lamp feet (14) are provided at the lower end of the lamp body (1), characterized in that: The lamp holder (2) is provided with a welding window (22) below two fixed windows (21), and a lamp holder welding leg (221) is arranged on the upper edge of the welding window (22); the two lamp holder welding legs (221) are parallel after being bent towards each other and form a clip shape; one of the pair of lamp legs (14) is welded and fixed after being inserted between the two lamp holder welding legs (221) and being clamped.

2. A soldered fit of a halogen lamp to a lamp holder according to claim 1, characterized in that: The lamp body (1) is provided with a pair of molybdenum sheets (13) and a filament (11); the filament legs (111) at the lengthwise ends of the filament (11) are connected to the upper ends of the corresponding molybdenum sheets (13); the lamp legs (14) are connected to the lower ends of the molybdenum sheets (13); the lamp legs (14) extend out of the lamp body socket (12); the lower end of the lamp holder (2) is provided with a pin (3); an insulating sleeve (4) is arranged between the pin (3) and the lamp holder (2); one end of the pin (3) extends downward out of the lamp holder (2), and the other end extends upward through the insulating sleeve (4) to form a pin welding leg (31); the other of the pair of lamp legs (14) is welded and fixed to the pin welding leg (31).

3. A halogen lamp and socket welded fitting structure according to claim 1, characterized in that: The lamp holder (2) is a hollow cuboid structure extending through from top to bottom.

4. A halogen lamp and socket welded fitting structure according to claim 2, characterized in that: The insulating sleeve (4) is made of ceramic material.

5. A halogen lamp and socket welded fitting structure according to claim 1, wherein: The lamp holder (2) is punched with a fixed pressing groove (23) at the positions corresponding to the front and rear sides of the insulating sleeve (4).

6. A halogen lamp and socket welded fitting structure according to claim 1, wherein: The lamp body socket (12) is provided with a lamp body socket sliding strip (121) on the edge positions of the front and rear sides; the lamp body socket sliding strip (121) is arranged to rub and slide with the inner wall of the lamp holder (2) during the process of inserting the lamp body socket (12) into the lamp holder (2).