Heat exchange mechanism for ganoderma lucidum extraction production line
By using heat exchange between low-temperature solvent and high-temperature extract in the Ganoderma lucidum extraction production line, the problem of high energy consumption for heating and cooling of solvent and extract is solved, achieving efficient energy utilization and reduced production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2026-03-31
AI Technical Summary
In the current technology for extracting Ganoderma lucidum, the heating and cooling operations of the solvent and extract solution require a large amount of energy, resulting in high energy consumption.
Design a heat exchange mechanism for a Ganoderma lucidum extraction production line. By exchanging heat between the low-temperature solvent and the high-temperature extract, the energy required for heating the low-temperature solvent is reduced, while the high-temperature extract is cooled. A spiral conveyor and a heat exchanger are used for material transfer and heat exchange.
It effectively reduces energy consumption during solvent heating and extract cooling processes, improves energy utilization efficiency, and lowers production costs.
Smart Images
Figure CN224065994U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to heat exchange mechanism field, concretely is a kind of heat exchange mechanism for ganoderma lucidum extraction production line. BACKGROUND
[0002] Ganoderma, a kind of precious Chinese medicinal materials, has a long history and extensive application in China. Ganoderma has a variety of powerful functions, such as enhancing human immunity, regulating blood sugar, improving sleep, and antioxidant. The reason why ganoderma has these magical effects is mainly because it contains rich bioactive components, such as polysaccharides, triterpenoids, and polypeptides. However, these precious components cannot be fully absorbed and utilized by the human body directly, and need to be separated from ganoderma through extraction to be made into various dosage forms to better exert its medicinal value.
[0003] Currently, the method for extracting the essence inside ganoderma usually uses countercurrent extraction method. In countercurrent extraction method, solvent liquid is continuously filled into the device and heated, and then ganoderma is transported from one end of the device to the other end. During this period, the solvent in the device extracts the medicinal components of ganoderma. When the solvent extracts the medicinal components of ganoderma to form essence, the device cools down the essence to avoid the rapid loss of bioactive components in the essence under high temperature environment.
[0004] Although this device can accelerate the fusion extraction process between solvent and ganoderma, the temperature of the solvent needs to be heated before it is added to the device, and the extracted essence also needs to be cooled due to its high temperature. Ultimately, this solvent and ganoderma fusion extraction device consumes a large amount of energy during operation. UTILITY MODEL CONTENTS
[0005] Therefore, the utility model aims to provide a heat exchange mechanism for ganoderma extraction production line to solve the technical problem of consuming a large amount of energy when heating and cooling solvent and extraction liquid during the process of extracting essence from ganoderma.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a heat exchange mechanism for ganoderma extraction production line, comprising a conveying pipeline, a feeding pipeline, a liquid outlet pipeline, a discharging pipeline and a water inlet are arranged on one side of the conveying pipeline, a heat exchange mechanism assembly is installed on the outer wall of the liquid outlet pipeline, the heat exchange mechanism assembly contains a heat exchanger, a connecting pipe is connected to one side of the heat exchanger, a second connecting pipe is arranged at one end of the connecting pipe, a water conveying pipeline is fixed to the outer wall of the second connecting pipe, a first connecting pipe is arranged at one end of the heat exchanger, a conveying pipe is connected to the outer wall of the first connecting pipe, and the end of the conveying pipe is connected to the water inlet.
[0007] By adopting the technical scheme, when the extract flows to the outlet pipeline, the low-temperature solvent enters the second connecting pipeline from the water conveying pipeline, and then enters the heat exchanger through the connecting pipeline, and the low-temperature solvent flows to the first connecting pipeline through the spiral liquid conveying hole in the heat exchanger, in the process, the low-temperature solvent cools the high-temperature extract in the outlet pipeline, and at the same time, the high-temperature extract conducts heat to the low-temperature solvent, so that the temperature of the solvent rises, and the solvent with the raised temperature flows to the inside of the conveying pipeline through the conveying pipe, and the heat exchange between the low-temperature solvent and the high-temperature extract reduces the energy required for heating and raising the temperature of the low-temperature solvent in the conveying pipeline, and facilitates the subsequent cooling operation of the high-temperature extract.
[0008] The utility model further sets up, the inside of conveying pipeline installs first screw conveyor, second screw conveyor and third screw conveyor, and the first screw conveyor, second screw conveyor and third screw conveyor's end part is connected with first motor, second motor and third motor respectively.
[0009] By adopting the technical scheme, the first motor, the second motor and the third motor drive the first screw conveyor, the second screw conveyor and the third screw conveyor to rotate respectively, so that the ganoderma lucidum can move in the conveying pipeline in the opposite direction of the extract.
[0010] The utility model further sets up, and the second screw conveyor's one end is connected with the transmitter, and the inside of transmitter is installed with the rotating rod.
[0011] By adopting the technical scheme, the end of the rotating rod is connected with the end of the second screw conveyor, so that the second screw conveyor can drive the transmitter to rotate in the rotating process, and the installation of the transmitter can increase the conveying distance of the ganoderma lucidum in the conveying pipeline.
[0012] The utility model further sets up, and the inside of transmitter is set up with a plurality of leakage holes, and the diameter of leakage hole is less than the diameter of ganoderma lucidum.
[0013] By adopting the technical scheme, the transmitter carries out countercurrent transmission of the ganoderma lucidum, and the flowing solvent in the conveying pipeline flows to the outlet pipeline through the leakage holes on the transmitter blade, and the leakage holes arranged on the transmitter blade can reduce the resistance of the solvent flow to the transmitter.
[0014] The utility model further sets up, and the end of second screw conveyor is provided with the clamping block, and one end of rotating rod is provided with the clamping slot.
[0015] By adopting the technical scheme, when the two groups of conveying pipes are combined and connected, the clamping block at the end of the second spiral conveyor is inserted into the clamping groove at the end of the conveyor, the clamping groove limits and fixes the clamping block, and the two groups of conveying pipes are conveniently aligned by the staff, and the second spiral conveyor can drive the conveyor to rotate through the clamping block.
[0016] The utility model further sets up, one side of conveying pipe installs flange, and a plurality of groups of conveying pipes are connected through the flange.
[0017] By adopting the technical scheme, when the two groups of conveying pipes are combined and connected, the clamping block at the end of the second spiral conveyor is inserted into the clamping groove at the end of the conveyor, the clamping groove limits and fixes the clamping block, and the two groups of conveying pipes are conveniently aligned by the staff, and the second spiral conveyor can drive the conveyor to rotate through the clamping block.
[0018] The utility model further sets up, the inside installation of conveying pipe has fixed ring, and the inner wall of fixed ring is closely contacted with the outer wall of rotating rod.
[0019] By adopting the technical scheme, the fixed ring is sleeved on the outer wall of the rotating rod, the fixed ring limits the rotating rod in the pipeline, prevents the conveyor from deviating when rotating, and supports the rotating rod to a certain extent.
[0020] The utility model further sets up, the inside installation of conveying pipe has heating layer, and heating layer heats the substance in the conveying pipe.
[0021] By adopting the technical scheme, the heating layer is installed on the inner wall of the conveying pipe, the heating layer heats the ganoderma lucidum and the solvent in the conveying pipe, so that the solvent extracts the medicinal material in the ganoderma lucidum.
[0022] The utility model further sets up, the inside of heat exchanger is provided with infusion hole, and the infusion hole is set as spiral structure, the inner wall of infusion hole adopts the metal copper with good heat conductivity.
[0023] By adopting the technical scheme, the low-temperature solvent infusion hole flows from the second connecting pipe to the first connecting pipe, in the process, the low-temperature solvent cools the high-temperature extraction liquid in the liquid outlet pipe, and since the metal copper installed on the inner wall of the infusion hole has good heat conductivity, the heat of the extraction liquid in the liquid outlet pipe is conducted to the low-temperature solvent through the hole wall, so that the low-temperature solvent rises to a certain temperature.
[0024] The utility model further sets up, the inner wall of conveying pipe is provided with heat preservation layer, and the heat preservation layer can reduce the heat loss of the solvent in the conveying pipe.
[0025] By adopting the technical scheme, the low-temperature solvent is raised to a certain temperature through heat exchange of the heat exchanger, and then is conveyed to the water inlet through the conveying pipe, and the heat preservation layer installed inside the conveying pipe preserves the temperature of the solvent and reduces heat loss of the solvent.
[0026] In summary, the present application has the following advantages:
[0027] 1. The present application sets conveying pipe, conveying pipe, water pipe, liquid outlet pipe, liquid conveying hole and heat exchanger, solves the problem of consuming a large amount of energy when heating and cooling the solvent and the extractive liquid respectively in the process of extracting the essence of ganoderma lucidum, when the extractive liquid flows into the liquid outlet pipe, the low-temperature solvent enters the second connecting pipe from the water pipe, and then enters the heat exchanger through the connecting pipe, the low-temperature solvent flows into the first connecting pipe through the spiral liquid conveying hole in the heat exchanger, in this process, the low-temperature solvent cools the high-temperature extractive liquid in the liquid outlet pipe, and at the same time, the high-temperature extractive liquid transmits heat to the low-temperature solvent, so that the temperature of the solvent rises, and the solvent with a higher temperature flows into the inside of the conveying pipe through the conveying pipe, the heat preservation layer in the conveying pipe maintains the temperature of the solvent, preventing heat loss of the solvent, this process exchanges heat between the low-temperature solvent and the high-temperature extractive liquid, reduces the energy required for heating and raising the temperature of the low-temperature solvent in the conveying pipe, and facilitates the subsequent cooling operation of the high-temperature extractive liquid.
[0028] 2. The present application sets first motor, conveyor, rotating rod and leakage hole, when ganoderma is put into the conveying pipe from the feeding pipe, a plurality of conveyors convey the ganoderma from the feeding pipe to the discharging pipe through the conveying pipe, in this process, the ganoderma and the solvent form countercurrent, the solvent flows to the liquid outlet pipe through the leakage hole on the blade of the conveyor, and the leakage hole reduces the resistance of the solvent flowing through the conveyor. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 It is a schematic diagram of the device of the present application;
[0030] Figure 2 It is an internal structure diagram of the conveying pipe of the device of the present application;
[0031] Figure 3 It is a structure diagram of the conveyor of the present application;
[0032] Figure 4 It is a schematic diagram of the conveying pipe of the present application;
[0033] Figure 5 It is an internal structure diagram of the heat exchanger of the present application;
[0034] Figure 6 It is an internal structure diagram of the conveying pipe of the present application.
[0035] Fig. 1, conveying pipe; 11, feed pipe; 12, liquid outlet pipe; 13, discharge pipe; 14, water inlet; 15, flange; 16, fixing ring; 2, first motor; 21, first screw conveyor; 3, second motor; 31, second screw conveyor; 32, clamping block; 4, third motor; 41, third screw conveyor; 5, conveying pipe; 51, first connecting pipe; 52, second connecting pipe; 53, connecting pipe; 54, water conveying pipe; 55, heat preservation layer; 6, heat exchanger; 61, liquid conveying hole; 7, conveyor; 71, rotating rod; 72, leakage hole; 73, clamping groove; 8, heating layer. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. The embodiments described below with reference to the drawings are exemplary and are used only for explaining the present application, and cannot be understood as limiting the present application.
[0037] The embodiments of the present application will be described below according to the overall structure of the present application.
[0038] A heat exchange mechanism for ganoderma lucidum extraction production line, as shown in Figure 1 Figure 6 Fig. 1, conveying pipe; 11, feed pipe; 12, liquid outlet pipe; 13, discharge pipe; 14, water inlet; 15, flange; 16, fixing ring; 2, first motor; 21, first screw conveyor; 3, second motor; 31, second screw conveyor; 32, clamping block; 4, third motor; 41, third screw conveyor; 5, conveying pipe; 51, first connecting pipe; 52, second connecting pipe; 53, connecting pipe; 54, water conveying pipe; 55, heat preservation layer; 6, heat exchanger; 61, liquid conveying hole; 7, conveyor; 71, rotating rod; 72, leakage hole; 73, clamping groove; 8, heating layer.
[0039] Please refer to Figure 2 The inside of the conveying pipe 1 is provided with a first spiral conveyor 21, a second spiral conveyor 31 and a third spiral conveyor 41, and the ends of the first spiral conveyor 21, the second spiral conveyor 31 and the third spiral conveyor 41 are respectively connected with a first motor 2, a second motor 3 and a third motor 4, and the first motor 2, the second motor 3 and the third motor 4 drive the first spiral conveyor 21, the second spiral conveyor 31 and the third spiral conveyor 41 to rotate, so that the ganoderma lucidum can move in the conveying pipe 1 in the opposite direction of the extraction liquid.
[0040] Please refer to Figure 2 and Figure 3 One end of the second spiral conveyor 31 is connected with a conveyor 7, and the inside of the conveyor 7 is provided with a rotating rod 71, and the end of the rotating rod 71 is connected with the end of the second spiral conveyor 31, so that the second spiral conveyor 31 can drive the conveyor 7 to rotate during rotation, and the installation of the conveyor 7 can increase the conveying distance of the ganoderma lucidum in the conveying pipe 1.
[0041] Please refer to Figure 3 A plurality of leak holes 72 are formed in the inside of the conveyor 7, and the diameter of the leak hole 72 is smaller than the diameter of the ganoderma lucidum, and the conveyor 7 conducts countercurrent transmission of the ganoderma lucidum, and the solvent flowing in the conveying pipe 1 flows into the liquid outlet pipe 12 through the leak holes 72 on the blades of the conveyor 7, and the leak holes 72 arranged on the blades of the conveyor 7 can reduce the resistance of the conveyor 72 to the flow of the solvent.
[0042] Please refer to Figure 4 The end of the second spiral conveyor 31 is provided with a clamping block 32, and one end of the rotating rod 71 is provided with a clamping groove 73, and when two groups of conveying pipes 1 are combined and connected, the clamping block 32 at the end of the second spiral conveyor 31 is inserted into the clamping groove 73 at the end of the conveyor 7, and the clamping groove 73 limits and fixes the clamping block 32, which facilitates the alignment of the two groups of conveying pipes 1, and at the same time, the second spiral conveyor 31 can drive the conveyor 7 to rotate through the clamping block 32.
[0043] Please refer to Figure 4 One side of the conveying pipe 1 is provided with a flange 15, and a plurality of conveying pipes 1 are connected through the flange, and when a plurality of conveying pipes 1 are combined and connected, the flanges 15 at the ends of the conveying pipes 1 are aligned, and then the two groups of conveying pipes 1 are connected through bolts, and the flange connection makes the connection between the plurality of conveying pipes 1 more stable.
[0044] Please refer to Figure 4The inside of the conveying pipe 1 is provided with a fixing ring 16, the inner wall of the fixing ring 16 is in close contact with the outer wall of the rotating rod 71, the fixing ring 16 is sleeved on the outer wall of the rotating rod 71, the fixing ring 16 limits the pipe of the rotating rod 71, prevents the deviation of the conveyor 7 when rotating, and meanwhile the fixing ring 16 supports the rotating rod to a certain extent.
[0045] Please refer to Figure 2 The inside of the conveying pipe 1 is provided with a heating layer 8, the heating layer 8 heats the substances in the conveying pipe 1, the heating layer 8 is installed on the inner wall of the conveying pipe 1, the heating layer 8 heats the ganoderma lucidum and the solvent in the conveying pipe 1, so as to increase the extraction of the medicinal substances in the ganoderma lucidum by the solvent.
[0046] Please refer to Figure 5 The inside of the heat exchanger 6 is provided with a liquid delivery hole 61, the liquid delivery hole 61 is provided in a spiral structure, the inner wall of the liquid delivery hole 61 is made of copper with good heat conduction performance, the low-temperature solvent is delivered from the second connecting pipe 52 to the first connecting pipe 51, in the process, the low-temperature solvent cools the high-temperature extraction liquid in the liquid delivery pipe 12, since the copper installed on the inner wall of the liquid delivery hole 61 has good heat conduction performance, the heat of the extraction liquid in the liquid delivery pipe 12 is conducted to the low-temperature solvent through the hole wall, so that the low-temperature solvent is raised to a certain temperature.
[0047] Please refer to Figure 6 The inner wall of the conveying pipe 5 is provided with a heat preservation layer 55, the heat preservation layer 55 can reduce the heat loss of the solvent in the conveying pipe 5, through the heat exchange of the heat exchanger 6, the low-temperature solvent is raised to a certain temperature, the solvent is conveyed to the water inlet 14 through the conveying pipe 5, the heat preservation layer 55 installed in the conveying pipe 5 preserves the temperature of the solvent, and reduces the heat loss of the solvent.
[0048] The working principle of the utility model is as follows: firstly, the first motor 2, the second motor 3 and the third motor 4 are started to run, the first motor 2, the second motor 3 and the third motor 4 drive the first spiral conveyor 21, the second spiral conveyor 31 and the third spiral conveyor 41 to rotate respectively, ganoderma is put into the inside of the conveying pipeline 1 from the feed pipeline 11, and the ganoderma is conveyed through the first spiral conveyor 21, the second spiral conveyor 31 and the third spiral conveyor 41 and finally discharged from the discharge pipeline 13; when the ganoderma is conveyed in the conveying pipeline 1, the solvent enters the second connecting pipe from the water conveying pipeline 54, flows through the heat exchanger 6 first connecting pipe 51 and the conveying pipe 5, and enters the conveying pipeline 1 from the water inlet 14; in the process of flowing from the water inlet 14 to the liquid outlet pipeline 12, the solvent continuously contacts the ganoderma, and the heating layer 8 in the conveying pipeline 1 heats the ganoderma and the solvent to accelerate the extraction of the medicinal properties of the ganoderma by the solvent; when the extract flows to the liquid outlet pipeline 12, the low-temperature solvent enters the second connecting pipe 52 from the water conveying pipeline 54 and then enters the heat exchanger 6 through the connecting pipe 53; in the heat exchanger 6, the low-temperature solvent flows to the first connecting pipe 51 through the spiral liquid conveying hole 61; in this process, the low-temperature solvent cools the high-temperature extract in the liquid outlet pipeline 12, and the high-temperature extract transmits heat to the low-temperature solvent, so that the temperature of the solvent rises; the solvent with a high temperature flows to the inside of the conveying pipeline 1 through the conveying pipe 5.
[0049] Although the embodiments of the utility model have been shown and described, the specific embodiments are only the explanation of the utility model, and are not the limitation of the utility model, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way, and the person skilled in the art can make the modification, replacement and change of the embodiments without creative contribution according to the need after reading the specification without departing from the principles and the purpose of the utility model, but as long as in the range of the claims of the utility model, it is protected by the patent law.
Claims
1. A heat exchange mechanism for a ganoderma extraction production line, comprising a conveying pipe (1), characterized in that: The conveying pipeline (1) is provided with a feeding pipeline (11), a liquid outlet pipeline (12), a discharging pipeline (13) and a water inlet (14) on one side, the outer wall of the liquid outlet pipeline (12) is provided with a heat exchange mechanism assembly, the heat exchange mechanism assembly comprises a heat exchanger (6), one side of the heat exchanger (6) is connected with a connecting pipe (53), one end of the connecting pipe (53) is provided with a second connecting pipe (52), the outer wall of the second connecting pipe (52) is fixedly provided with a water conveying pipeline (54), one end of the heat exchanger (6) is provided with a first connecting pipe (51), the outer wall of the first connecting pipe (51) is connected with a conveying pipe (5), and the end of the conveying pipe (5) is connected with the water inlet (14).
2. The heat exchange mechanism for a ganoderma extraction production line according to claim 1, characterized in that: The conveying pipeline (1) is provided with a feeding pipeline (11), a liquid outlet pipeline (12), a discharging pipeline (13) and a water inlet (14) on one side, the outer wall of the liquid outlet pipeline (12) is provided with a heat exchange mechanism assembly, the heat exchange mechanism assembly comprises a heat exchanger (6), one side of the heat exchanger (6) is connected with a connecting pipe (53), one end of the connecting pipe (53) is provided with a second connecting pipe (52), the outer wall of the second connecting pipe (52) is fixedly provided with a water conveying pipeline (54), one end of the heat exchanger (6) is provided with a first connecting pipe (51), the outer wall of the first connecting pipe (51) is connected with a conveying pipe (5), and the end of the conveying pipe (5) is connected with the water inlet (14).
3. The heat exchange mechanism for a ganoderma extraction production line according to claim 2, characterized in that: One end of the second spiral conveyor (31) is connected with a transmitter (7), and the transmitter (7) is internally provided with a rotating rod (71).
4. The heat exchange mechanism for a ganoderma extraction production line according to claim 3, characterized in that: A plurality of leakage holes (72) are arranged in the transmitter (7), and the diameter of the leakage holes (72) is smaller than the diameter of the ganoderma lucidum.
5. The heat exchange mechanism for a ganoderma extraction production line according to claim 2, characterized in that: The end of the second spiral conveyor (31) is provided with a clamping block (32), and one end of the rotating rod (71) is provided with a clamping groove (73).
6. The heat exchange mechanism for a ganoderma extraction production line according to claim 1, characterized in that: The conveying pipeline (1) is provided with a flange (15) on one side, and a plurality of conveying pipelines (1) are connected through the flanges.
7. The heat exchange mechanism for a ganoderma extraction production line according to claim 1, characterized in that: The conveying pipeline (1) is internally provided with a fixing ring (16), and the inner wall of the fixing ring (16) is in close contact with the outer wall of the rotating rod (71). 8.The heat exchange mechanism for a ganoderma lucidum extraction production line according to claim 1, wherein: The conveying pipeline (1) is internally provided with a heating layer (8), which can heat the substances in the conveying pipeline (1).
9. The heat exchange mechanism for a ganoderma extraction production line according to claim 1, characterized in that: The heat exchanger (6) is internally provided with a liquid conveying hole (61), and the liquid conveying hole (61) is provided in a spiral structure, and the inner wall of the liquid conveying hole (61) is made of copper having good heat conductivity.
10. The heat exchange mechanism for a ganoderma extraction production line according to claim 1, characterized in that: The inner wall of the conveying pipe (5) is provided with a heat preservation layer (55), which can reduce the heat loss of the solvent in the conveying pipe (5).