Detection device for compressor valve plate

Abstract

The utility model belongs to the technical field of compressor valve plates, and particularly relates to a compressor valve plate detection device which comprises a bottom plate, two shells are symmetrically arranged on the upper side of the bottom plate, the shells are of hollow structures, biaxial adjusting assemblies are arranged in inner cavities of the shells, mounting plates are arranged on the sides, close to each other, of the shells, and the mounting plates are arranged on the bottom plate. A plurality of long holes are formed in the side wall of the mounting plate, a jacking assembly is arranged on the side wall of the shell, a plurality of detection pipelines are arranged on the side wall of the mounting plate, and a positioning assembly is arranged in the middle of the top surface of the bottom plate. The biaxial adjusting assembly comprises limiting grooves formed in the four side walls of the shell, and limiting blocks are connected into the limiting grooves in a sliding mode. According to the utility model, the valve plate can be directly and independently detected, the gas pressure borne by the suction valve plate and the exhaust valve plate on the valve plate can be judged, and the sealing performance of the valve plate can be visually detected by recording data.

Description

Technical Field

[0001] This utility model belongs to the field of compressor valve plate technology, and specifically relates to a compressor valve plate detection device. Background Technology

[0002] Currently, the sealing test method for compressor valve plates involves filling the compressor's intake or exhaust chamber with gas at a certain pressure and then observing the pressure change to determine the valve plate's sealing performance. If the valve plate seals well, the gas pressure inside the chamber will drop only slightly within a specified time; conversely, if the gas pressure drops significantly, it indicates that the valve plate is leaking and has poor sealing performance.

[0003] The above-mentioned testing method requires the valve plate to be installed inside the compressor in order to test the airtightness between the valve plate and the compressor. The exhaust valve plate and intake valve plate on the valve plate are important structures related to the performance of the valve plate. However, testing the valve plate by installing it inside the compressor is easily affected by the gap between the valve plate and the cylinder, cylinder deformation and other factors, resulting in poor sealing and inaccurate test data. Utility Model Content

[0004] The purpose of this invention is to provide a testing device for compressor valve plates, which can directly and independently test the valve plate, determine the gas pressure borne by the intake valve plate and exhaust valve plate on the valve plate, and intuitively test the sealing performance of the valve plate by recording data.

[0005] The specific technical solution adopted by this utility model is as follows:

[0006] A compressor valve plate detection device includes a base plate, on the upper side of which two housings are symmetrically arranged. The housings have a hollow structure and a dual-axial adjustment assembly is provided in the inner cavity of each housing. A mounting plate is provided on the side of the housings that are close to each other. The side wall of the mounting plate has several elongated holes. A clamping assembly is provided on the side wall of the housing. Multiple detection pipes are provided on the side wall of each mounting plate. A positioning assembly is provided in the middle of the top surface of the base plate.

[0007] The biaxial adjustment assembly includes limiting grooves formed on the four side walls of the housing. Each limiting groove is slidably connected to a limiting block. A screw is rotatably connected between two limiting blocks located on the same horizontal plane. The two screws are arranged perpendicularly and intersectingly. One end of each screw passes through a limiting block and is fixedly connected to a rotating plate. The same connecting block is threaded onto both screws. The connecting block is fixedly connected to a mounting plate.

[0008] The clamping assembly includes a support plate fixedly connected to the top surface of the base plate, and a first push rod fixedly connected to the side wall of the support plate, the output end of the first push rod being fixedly connected to the housing.

[0009] The detection pipeline comprises a mounting ring, a butt joint pipe is assembled in the mounting ring, the butt joint pipe is L-shaped, an air pipe is fixedly connected to the top end of the butt joint pipe, a flow sensor and a pressure sensor are mounted on the sidewall of the air pipe, and a hose is fixedly connected to the top end of the air pipe.

[0010] A bolt is assembled on the mounting ring and connected with a long hole on the mounting plate.

[0011] The positioning assembly comprises a support plate fixedly connected to the top surface of the bottom plate, a second push rod fixedly connected to the sidewall of the support plate, a clamp penetrating through the support plate and fixedly connected to the output end of the second push rod, and a plurality of positioning plates fixedly connected to the middle of the top surface of the bottom plate.

[0012] The technical effects achieved by the utility model are as follows:

[0013] The detection device of the compressor valve plate can directly and independently detect the valve plate through the cooperation between the bottom plate, the shell, the clamping assembly, the detection pipeline and the positioning assembly, the detection pipeline is butt jointed with the holes of the suction valve plate and the exhaust valve plate, airflow is injected, the gas pressure borne by the suction valve plate and the exhaust valve plate on the valve plate is judged, the sealing property of the valve plate can be directly and intuitively detected by recording data. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a structural schematic view of an embodiment of the utility model;

[0015] Figure 2 is an internal structural schematic view of the shell of an embodiment of the utility model;

[0016] Figure 3 is a structural schematic view of the detection pipeline of an embodiment of the utility model;

[0017] Figure 4 is an enlarged view of A in the embodiment of the utility model. Figure 2

[0018] In the drawings, the component list represented by each sign is as follows:

[0019] 1, bottom plate; 2, shell; 3, screw rod; 4, connecting block; 5, limiting groove; 6, limiting block; 7, rotating plate; 8, support plate; 9, first push rod; 10, mounting plate; 11, butt joint pipe; 12, air pipe; 13, hose; 14, pressure sensor; 15, flow sensor; 16, mounting ring; 17, bolt; 18, support plate; 19, second push rod; 20, positioning plate; 21, clamp. DETAILED DESCRIPTION

[0020] ​In order to make the purpose and advantages of the utility model more clearly, the following will make a specific description of the utility model with examples. It should be understood that the following text is only used to describe one or several specific embodiments of the utility model, and does not strictly limit the protection scope of the utility model.

[0021] As shown in Figures 1-4 A kind of detection device of compressor valve plate, including bottom plate 1, two housings 2 are symmetrically arranged on the upside of bottom plate 1, housing 2 is openwork structure, double axial adjusting assembly is arranged in the cavity of housing 2, installation plate 10 is arranged on the side of housing 2 close to each other, a plurality of long holes are formed in the side wall of installation plate 10, top-up assembly is arranged in the side wall of housing 2, a plurality of detection pipelines are arranged in the side wall of installation plate 10, positioning assembly is arranged in the middle of the top surface of bottom plate 1.

[0022] As shown in Figure 2 And Figure 4 Double axial adjusting assembly includes limiting slot 5 formed in the side wall of housing 2 four faces, limiting block 6 is connected in limiting slot 5, two limiting blocks 6 on the same horizontal plane are rotatably connected with screw rod 3, two screw rods 3 are vertically crossed and staggered, one end of screw rod 3 penetrates limiting block 6 and is fixedly connected with rotating plate 7, the same connecting block 4 is threadedly connected on two screw rods 3, and connecting block 4 is fixedly connected with installation plate 10. Among them, X, Y double axial adjustment is carried out by screw rod 3, for adjusting the position of butt joint pipe 11 corresponding to the exhaust hole and air inlet hole on valve plate, and the adjusting mode belongs to the prior art, which will not be described in detail in the present scheme.

[0023] As shown in Figure 1 Top-up assembly includes support plate 8 fixedly connected to the top surface of bottom plate 1, first push rod 9 is fixedly connected to the side wall of support plate 8, and the output end of first push rod 9 is fixedly connected with housing 2. Among them, first push rod 9 can drive the relative motion of housing 2, installation plate 10 and butt joint pipe 11 as a whole, for tightly fixing valve plate, avoiding shaking in detection process, and improving detection stability.

[0024] As shown in Figure 3 Detection pipeline includes mounting ring 16, butt joint pipe 11 is assembled in mounting ring 16, butt joint pipe 11 is L-shaped, gas pipe 12 is fixedly connected to the top end of butt joint pipe 11, flow sensor 15 and pressure sensor 14 are mounted on the side wall of gas pipe 12, and hose 13 is fixedly connected to the top end of gas pipe 12.

[0025] The flow sensor 15 can adopt a vortex flow sensor, an ultrasonic flow sensor or other sensors for detecting the flow state of the gas, and when the gas tightness is poor and leakage occurs during the gas tightness detection process, the flow sensor 15 can quickly detect and respond, and the flow sensor 15 and the pressure sensor 14 can quickly detect the flow change, thereby further improving the detection sensitivity.

[0026] As shown in Figure 3 The mounting ring 16 is provided with a bolt 17 connected with the long hole on the mounting plate 10. The bolt 17 can be used to flexibly adjust the position and angle of the butt joint pipe 11, and facilitate accurate correspondence with the exhaust hole and the air inlet hole on the valve plate.

[0027] As shown in Figure 1 The positioning assembly includes a support plate 18 fixedly connected to the top surface of the bottom plate 1, a second push rod 19 fixedly connected to the side wall of the support plate 18, a clamp 21 fixedly connected to the output end of the second push rod 19 penetrating through the support plate 18, and a plurality of positioning plates 20 fixedly connected to the middle of the top surface of the bottom plate 1. The positioning plates 20 can be adjustable lifting positioning plates 20, which can be adapted to different types of valve plates, and the clamp 21 can be replaced to accurately adapt to different valve plates, which is flexible and convenient to detect.

[0028] The first push rod 9 and the second push rod 19 can adopt a driving unit such as a gas cylinder, an electric push rod or a hydraulic rod.

[0029] The working principle of the utility model is as follows: first, connect the hose 13 with the external gas source pipeline, place the valve plate to be detected on the positioning plate 20, then start the second push rod 19 to drive the clamp 21 to move, the clamp 21 is used for clamping and fixing the valve plate, then adjust the position of the butt joint pipe 11 according to the position of the exhaust hole and the air inlet hole on the valve plate, rotate the rotating plate 7 to drive the screw rod 3 to rotate, the screw rod 3 drives the connecting block 4 to move, the connecting block 4 drives the butt joint pipe 11 to move to the appropriate position through the mounting plate 10, so that the butt joint pipe 11 corresponds to the position of the exhaust hole and the air inlet hole, then start the first push rod 9 to drive the shell 2 and the detection pipeline to move as a whole, so that the butt joint pipe 11 is sealed with the position of the exhaust hole and the air inlet hole, then inject the airflow into the butt joint pipe 11, set the airflow pressure, and judge the opening degree of the air inlet valve plate and the exhaust valve plate. In addition, reverse gas supply can also be carried out, and the flow sensor 15 and the pressure sensor 14 are used to judge whether the air inlet valve plate and the exhaust valve plate are sealed well.

[0030] The above merely describes preferred embodiments of the present application, and it should be noted that, for those skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, and these improvements and refinements should also be considered as the protection scope of the present application. Structures, devices and operation methods not specifically described and explained in the present application are implemented according to conventional means in the art, unless otherwise specified and limited.

Claims

1. A detection device for a compressor valve plate, characterized by: The application relates to a double-axial adjustment device for a bottom plate (1), which is provided with two symmetrical housings (2) on the upper side, the housings (2) are hollow structures, double-axial adjustment assemblies are arranged in the cavities of the housings (2), mounting plates (10) are arranged on the sides of the housings (2) which are close to each other, a plurality of long holes are formed in the side walls of the mounting plates (10), top-tightening assemblies are arranged on the side walls of the housings (2), a plurality of detection pipelines are arranged on the side walls of the mounting plates (10), and positioning assemblies are arranged on the top surface of the bottom plate (1).

2. A detection device for a compressor valve plate according to claim 1, characterized in that: The double-axial adjustment assembly comprises limiting grooves (5) formed in the side walls of the housings (2), limiting blocks (6) are slidably connected in the limiting grooves (5), screw rods (3) are rotatably connected between two limiting blocks (6) which are located on the same horizontal plane, the two screw rods (3) are vertically crossed and staggered, one end of the screw rod (3) penetrates through the limiting block (6) and is fixedly connected with a rotating plate (7), the same connecting block (4) is threadedly connected on the two screw rods (3), and the connecting block (4) is fixedly connected with the mounting plate (10).

3. The apparatus for detecting a compressor valve plate according to claim 1, wherein: The top-tightening assembly comprises a supporting plate (8) fixedly connected with the top surface of the bottom plate (1), a first push rod (9) is fixedly connected with the side wall of the supporting plate (8), and the output end of the first push rod (9) is fixedly connected with the housing (2).

4. The apparatus for detecting a compressor valve plate according to claim 1, wherein: The detection pipeline comprises a mounting ring (16), a butt joint pipe (11) is assembled in the mounting ring (16), the butt joint pipe (11) is L-shaped, an air pipe (12) is fixedly connected with the top end of the butt joint pipe (11), a flow sensor (15) and a pressure sensor (14) are mounted on the side wall of the air pipe (12), and a hose (13) is fixedly connected with the top end of the air pipe (12).

5. A detection device for a compressor valve plate according to claim 4, characterized in that: A bolt (17) is assembled on the mounting ring (16) and connected with the long hole on the mounting plate (10).

6. The apparatus for detecting a compressor valve plate according to claim 1, wherein: The positioning assembly comprises a supporting plate (18) fixedly connected with the top surface of the bottom plate (1), a second push rod (19) is fixedly connected with the side wall of the supporting plate (18), the output end of the second push rod (19) penetrates through the supporting plate (18) and is fixedly connected with a clamp (21), and a plurality of positioning plates (20) are fixedly connected with the top surface of the bottom plate (1).

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