Image acquisition real-time processing equipment carrying RTOS (Real-Time Operating System)

Abstract

The utility model provides an image acquisition real-time processing device carrying an RTOS, which relates to the technical field of image processing and comprises an operation table, an image processing computer arranged on the top of the operation table, a placing table fixedly mounted on the top of the operation table, and two sliding rails fixedly mounted on the top of the placing table. A first sliding block is movably arranged between the outer surface walls of the two sliding rails in a sleeving mode, an electric push rod is fixedly connected to one side of the outer wall of the first sliding block, a first sliding groove is formed in the top of the first sliding block, and a second sliding block is slidably embedded in the inner surface wall of the first sliding groove. According to the utility model, under the interaction of all the components of the device, the multi-dimensional position adjustment of the industrial camera is realized, the precise alignment of the optical axis of the camera and the to-be-detected part of a product is powerfully ensured, the imaging is clearer and more precise, the details of the product are clearly presented, and a reliable basis is provided for the subsequent analysis and judgment; by means of the mode, position deviation and instability caused by manual movement are effectively avoided.

Description

Technical Field

[0001] This utility model relates to the field of image processing technology, and in particular to an image acquisition and real-time processing device equipped with an RTOS. Background Technology

[0002] Real-time image acquisition and processing equipment is a device that can quickly acquire image information and perform real-time analysis, processing, and optimization of the images while acquiring them to meet the needs of specific application scenarios.

[0003] Traditional image acquisition and processing systems are usually based on general-purpose operating systems, such as Windows or Linux. However, these general-purpose operating systems are not designed for real-time tasks. Image acquisition and processing devices equipped with RTOS utilize the precise task scheduling mechanism of RTOS to accurately allocate system resources according to task priority and time requirements, thereby achieving efficient and real-time execution of tasks such as image acquisition, processing and transmission, greatly improving system response speed and processing efficiency.

[0004] However, existing image acquisition and real-time processing equipment equipped with RTOS has the following shortcomings:

[0005] In existing technologies, image acquisition and real-time processing equipment equipped with RTOS generally uses high-pixel industrial cameras to acquire images of products in the production process. When it is necessary to capture product details in detail, it is often necessary to manually move and lift the product so that the industrial camera lens can focus on the key details of the product. However, manual operation cannot guarantee that the camera optical axis is precisely aligned with the position of the part of the product to be inspected, resulting in image deviation and making it difficult to clearly present product details, which affects subsequent analysis and judgment.

[0006] Therefore, we propose an image acquisition and real-time processing device equipped with an RTOS to solve the problems mentioned above. Utility Model Content

[0007] The purpose of this invention is to provide an image acquisition and real-time processing device equipped with an RTOS. By using an electric push rod drive and combining it with the sliding engagement of a sliding component, the industrial camera can be precisely positioned in the horizontal front-back direction, perfectly corresponding to the details of the product. With the help of motor drive and gear and rack transmission, the industrial camera can also be precisely matched with the details of the product in the horizontal left-right direction. At the same time, through the combination of motor drive and threaded transmission mechanism, the camera assembly can be adjusted to a suitable shooting height, thereby solving the problems mentioned in the background art.

[0008] To achieve the above objectives, the present invention adopts the following technical solution: a real-time image acquisition and processing device equipped with an RTOS, comprising an operating table, an image processing computer placed on top of the operating table, a placement platform fixedly installed on top of the operating table, two slide rails fixedly installed on top of the placement platform, a first slider movably sleeved between the outer walls of the two slide rails, an electric push rod fixedly connected to one side of the outer wall of the first slider, a first groove formed on the top of the first slider, a second slider slidably embedded in the inner wall of the first groove, a support frame fixedly connected to the top of the second slider, a rack fixedly installed on one side of the outer wall of the support frame, a gear meshing with the outer wall of the rack, a first motor fixedly inserted into the inner wall of the gear, a second groove formed on one side of the outer wall of the support frame, and a third slider slidably embedded in the inner wall of the second groove.

[0009] Preferably, the inner surface of the third slider is threaded with a threaded rod, and the top of the threaded rod is fixedly connected to a second motor.

[0010] Preferably, two bearings are fixedly sleeved on the outer wall of the threaded rod, and a fixing rod is fixedly connected to one side of the outer wall of the third slider.

[0011] Preferably, a fixing frame is fixedly connected to one side of the outer wall of the fixing rod, and a first arc-shaped clamp is fixedly connected to the inner surface of the fixing frame.

[0012] Preferably, the outer wall of the fixing frame has two sets of mounting slots on one side, and the inner surface of the two sets of mounting slots is fixedly connected with clamping springs.

[0013] Preferably, a second arc-shaped clamping plate is fixedly connected between the outer walls of the two sets of clamping springs, and anti-slip pads are fixedly connected to the outer walls of both the first and second arc-shaped clamping plates.

[0014] Preferably, an industrial camera is in active contact between the outer walls of the two anti-slip pads.

[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0016] 1. In this utility model, through the interaction of the various components of the device, driven by an electric push rod and combined with the sliding engagement of the sliding component, the industrial camera can be precisely positioned in the horizontal front-back direction, perfectly corresponding to the details of the product. With the help of motor drive and gear rack transmission, the industrial camera can also be precisely matched with the details of the product in the horizontal left-right direction. At the same time, through the combination of motor drive and threaded transmission mechanism, the camera component can be adjusted to a suitable shooting height. In this way, multi-dimensional position adjustment of the industrial camera is realized, which effectively ensures that the camera optical axis is precisely aligned with the part of the product to be inspected, making the imaging clearer and more accurate, and the product details are clearly presented, providing a reliable basis for subsequent analysis and judgment. Moreover, this method effectively avoids the positional deviation and instability caused by manual movement.

[0017] 2. In this utility model, through the interaction of the various components of the device, the industrial camera can be quickly disassembled and assembled, reducing the operational difficulty and time cost for maintenance technicians, and making maintenance and replacement operations simpler and smoother. Attached Figure Description

[0018] Figure 1 A front view perspective view of a real-time image acquisition and processing device equipped with an RTOS is provided for this utility model.

[0019] Figure 2 This utility model provides a three-dimensional sectional view of a portion of the structure of an image acquisition and real-time processing device equipped with an RTOS.

[0020] Figure 3 This utility model provides a side-view stereoscopic exploded view of a portion of the structure of an image acquisition and real-time processing device equipped with an RTOS.

[0021] Figure 4 This invention presents a top-view, three-dimensional, exploded view of a portion of the structure of an image acquisition and real-time processing device equipped with an RTOS.

[0022] Legend: 1. Operating table; 2. Image processing computer; 3. Placement stage; 4. Slide rail; 5. First slider; 6. Electric push rod; 7. First slide groove; 8. Second slider; 9. Support frame; 10. Rack; 11. Gear; 12. First motor; 13. Second slide groove; 14. Third slider; 15. Threaded rod; 16. Second motor; 17. Bearing; 18. Fixing rod; 19. Fixing frame; 20. First arc-shaped clamping plate; 21. Mounting groove; 22. Clamping spring; 23. Second arc-shaped clamping plate; 24. Anti-slip pad; 25. Industrial camera. Detailed Implementation

[0023] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0025] Example 1, as shown in the attached document Figure 1 - Appendix Figure 4 As shown, this utility model provides a technical solution: a real-time image acquisition and processing device equipped with an RTOS, including an operating table 1, an image processing computer 2 placed on the top of the operating table 1, a placement platform 3 fixedly installed on the top of the operating table 1, two slide rails 4 fixedly installed on the top of the placement platform 3, a first slider 5 movably sleeved between the outer walls of the two slide rails 4, an electric push rod 6 fixedly connected to one side of the outer wall of the first slider 5, a first groove 7 opened on the top of the first slider 5, a second slider 8 slidably embedded in the inner wall of the first groove 7, a support frame 9 fixedly connected to the top of the second slider 8, a rack 10 fixedly installed on one side of the outer wall of the support frame 9, a gear 11 meshing with the outer wall of the rack 10, a first motor 12 fixedly inserted into the inner wall of the gear 11, a second groove 13 opened on one side of the outer wall of the support frame 9, a third slider 14 slidably embedded in the inner wall of the second groove 13, a threaded rod 15 threadedly connected to the inner wall of the third slider 14, and a second motor 16 fixedly connected to the top of the threaded rod 15.

[0026] The overall effect of Embodiment 1 is as follows: During equipment operation, when precise shooting of product details is required, the electric push rod 6 is first activated, and its telescopic end drives the first slider 5 to move smoothly, thereby driving the camera assembly to move back and forth in the horizontal direction, so that the horizontal back and forth position of the camera assembly accurately corresponds to the product detail position. Then, the first motor 12 is activated, and its output end drives the gear 11 to rotate. Through the meshing transmission between the gear 11 and the rack 10, the support frame 9 and the camera assembly are pushed to move left and right in the horizontal direction, so that the horizontal left and right position of the camera assembly also accurately matches the product detail. Finally, the second motor 16 is activated, and its output end drives the threaded rod 15 to rotate. According to the thread transmission principle, the rotation of the threaded rod 15 drives the third slider 14 to move vertically in the second slide groove 13, thereby adjusting the height of the camera assembly. Through this series of operations, the position of the camera assembly can be completely aligned with the height of the product detail to be photographed, ensuring that the camera can clearly and comprehensively capture product details, thereby significantly improving the quality and accuracy of image acquisition and providing a reliable data foundation for subsequent product detail analysis.

[0027] Example 2, as Figure 2-4 As shown, two bearings 17 are fixedly sleeved on the outer wall of the threaded rod 15. A fixed rod 18 is fixedly connected to one side of the outer wall of the third slider 14. A fixed frame 19 is fixedly connected to one side of the outer wall of the fixed rod 18. A first arc-shaped clamping plate 20 is fixedly connected to the inner wall of the fixed frame 19. Two sets of mounting grooves 21 are opened on one side of the outer wall of the fixed frame 19. Clamping springs 22 are fixedly connected to the inner walls of both sets of mounting grooves 21. A second arc-shaped clamping plate 23 is fixedly connected between the outer walls of the two sets of clamping springs 22. Anti-slip pads 24 are fixedly connected to the outer walls of both the first arc-shaped clamping plate 20 and the second arc-shaped clamping plate 23. An industrial camera 25 is in movable contact between the outer walls of the two anti-slip pads 24.

[0028] The overall effect of Embodiment 2 is as follows: When the industrial camera 25 needs maintenance or replacement, the operator first needs to hold the industrial camera 25 firmly with one hand and pull the second arc-shaped clamp 23 with the other hand. During the pulling process, the displacement of the second arc-shaped clamp 23 will stretch the four clamping springs 22, and at the same time increase the distance between the second arc-shaped clamp 23 and the first arc-shaped clamp 20, thereby releasing the fixed constraint on the industrial camera 25 so that the industrial camera 25 can be taken out smoothly. When installing the industrial camera 25, the elastic restoring force of the four clamping springs 22 can automatically clamp and fix the industrial camera 25. In addition, the two anti-slip pads 24 can further increase the friction, prevent the industrial camera 25 from shifting or shaking during use, ensure that the industrial camera 25 is installed firmly, and ensure its stability and reliability in image acquisition work.

[0029] The working principle of the entire device is as follows: First, the product is placed on top of the placement platform 3. To accurately capture images of the product's details, the position of the industrial camera 25 needs to be adjusted. At this point, the electric push rod 6 is activated, its extension end driving the first slider 5 and the industrial camera 25 to move horizontally back and forth. Due to the sliding engagement between the two slide rails 4 and the first slider 5, the movement of the first slider 5 is more stable, thus allowing the position of the industrial camera 25 in the horizontal back and forth direction to accurately correspond to the product's detail position. Next, the first motor 12 is activated, its output end driving the gear 11 to rotate. The rotation of the gear 11 drives the meshing rack 10 to move horizontally, causing the support frame 9 and the industrial camera 25 to move horizontally left and right, thus allowing the position of the industrial camera 25 in the horizontal left and right direction to accurately match the product's detail position. Finally, the second motor 16 is activated, its output end driving the threaded rod 15 to rotate. The rotation of the threaded rod 15 causes the third slider 14 to... The two slides 13 move vertically inside to adjust the height of the industrial camera 25, aligning its position with the details of the product that need to be imaged. This ensures clear and accurate image capture of product details. When maintenance or replacement of the industrial camera 25 is required, the operator holds the camera firmly with one hand and pulls the second arc-shaped clamp 23 with the other. As the second arc-shaped clamp 23 moves, it stretches the four clamping springs 22, increasing the distance between it and the first arc-shaped clamp 20. This releases the constraint on the industrial camera 25, making it easier to remove. When installing the industrial camera 25, the elastic restoring force of the four clamping springs 22 automatically clamps and secures it. Furthermore, the two anti-slip pads 24 installed on the first and second arc-shaped clamps 20 further increase friction, preventing displacement or shaking of the industrial camera 25 during use and ensuring stable installation.

[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An RTOS-carrying image acquisition real-time processing device, characterized in that: The utility model provides an image processing device, including operation platform (1), the top of operation platform (1) places image processing computer (2), the top of operation platform (1) is fixedly installed and places the table (3), the top of table (3) is fixedly installed with two slide rails (4), and the outer wall between two slide rails (4) is movably sleeved with first sliding block (5), and the outer wall one side of first sliding block (5) is fixedly connected with electric push rod (6), and the top of first sliding block (5) is provided with first sliding slot (7), and the inner wall of first sliding slot (7) is slidably embedded with second sliding block (8), and the top of second sliding block (8) is fixedly connected with support frame (9), and the outer wall one side of support frame (9) is fixedly installed with rack (10), and the outer wall of rack (10) is connected with gear (11) engagement, and the inner wall of gear (11) is fixedly inserted with first motor (12), and the outer wall one side of support frame (9) is provided with second sliding slot (13), and the inner wall of second sliding slot (13) is slidably embedded with third sliding block (14).

2. The image acquisition real-time processing device carrying an RTOS according to claim 1, characterized in that: The inner wall of third sliding block (14) is threadedly connected with threaded rod (15), and the top of threaded rod (15) is fixedly connected with second motor (16).

3. The image acquisition real-time processing device carrying an RTOS according to claim 2, characterized in that: The outer wall of threaded rod (15) is fixedly sleeved with two bearings (17), and the outer wall one side of third sliding block (14) is fixedly connected with fixed rod (18).

4. The image acquisition real-time processing device carrying an RTOS according to claim 3, characterized in that: The outer wall one side of fixed rod (18) is fixedly connected with fixed frame (19), and the inner wall of fixed frame (19) is fixedly connected with first arc clamping plate (20).

5. The image acquisition real-time processing device carrying an RTOS according to claim 4, characterized in that: The outer wall one side of fixed frame (19) is provided with two groups of installation slot (21), and the inner wall of two groups of installation slot (21) is fixedly connected with clamping spring (22).

6. The image acquisition real-time processing device carrying an RTOS according to claim 5, characterized in that: The outer wall between two groups of clamping spring (22) is fixedly connected with second arc clamping plate (23), and the outer wall of first arc clamping plate (20) and second arc clamping plate (23) is fixedly connected with antiskid pad (24).

7. The image acquisition real-time processing device carrying an RTOS according to claim 6, characterized in that: The outer wall between two antiskid pads (24) is movably contacted with industrial camera (25).

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