Cable support and cable supporting equipment

Abstract

The utility model provides a cable support and cable supporting equipment, and relates to the technical field of structural engineering materials. The cable support comprises a support body and a right-angle supporting structure. The support body is of a hollow cuboid frame structure, three faces of the support body are open, and the support body comprises two opposite first faces and a second face connected with the two first faces respectively. And the second surface is provided with an annular grid convex hull which is formed by punching. The right-angle supporting structure is fixed to the two first faces and located between the two first faces. The support body is of the hollow cuboid frame structure, the annular grid convex hulls formed through punching are arranged on the second faces of the support body, and the right-angle supporting structure is arranged between the two first faces of the support body. Therefore, the light weight of the cable bracket is realized, and certain strength can be ensured at the same time.

Description

Technical Field

[0001] This utility model relates to the field of structural engineering materials technology, and more specifically, to a cable bracket and cable support equipment. Background Technology

[0002] With the rapid development of industries such as power and communications, cable supports, as important facilities for supporting and protecting cables, are facing increasingly higher performance requirements. Most existing metal cable supports are made of steel or conventional aluminum alloys.

[0003] The inventors discovered that existing aluminum alloy cable brackets often have insufficient strength, while those made of steel are too heavy. Utility Model Content

[0004] The purpose of this utility model is to provide a cable bracket and cable support equipment, which can at least partially solve the above-mentioned technical problems.

[0005] In a first aspect, this utility model provides a cable bracket, which includes a bracket body and a right-angle support structure;

[0006] The main body of the support is a hollow cuboid frame structure with three open sides, including two opposing first sides and a second side that is connected to the two first sides respectively.

[0007] The second surface has a stamped annular mesh protrusion;

[0008] The right-angle support structure is fixed to the two first surfaces respectively and is located between the two first surfaces.

[0009] Optionally, the material of the support body is 7XXX series aluminum alloy.

[0010] Optionally, the chemical composition of the aluminum alloy includes aluminum, silicon, magnesium, zinc, titanium, rare earth elements, and iron.

[0011] The composition includes silicon (≤0.40%), magnesium (2.1-2.9%), zinc (5.1-6.1%), titanium and rare earth elements (≤0.25%), iron (0.000-0.500%), and the remainder is aluminum.

[0012] Optionally, the annular mesh convex hull protrudes towards the second surface in a direction away from the first surface;

[0013] The annular mesh protrusion is formed in stages using a 500-ton mechanical punch press.

[0014] Optionally, the height of the annular mesh convex hull is 1.5 to 2.0 mm.

[0015] Optionally, mounting through holes are provided on both of the first surfaces;

[0016] The two opposite sides of the right-angle support structure are respectively adapted to the size of the through hole, and the two sides are respectively embedded in the mounting through holes opened on the two first surfaces by laser welding.

[0017] Optionally, the cable bracket includes a plurality of right-angle support structures, wherein the right-angle directions of any two adjacent right-angle support structures are opposite.

[0018] Optionally, the surface of the support body is coated with a composite coating, which includes a first coating and a second coating;

[0019] The first coating is a two-component epoxy resin, and the second coating is a fluorocarbon modified polyurethane;

[0020] The thickness of the first coating is 30 μm, and the thickness of the second coating is 50 μm.

[0021] Optionally, the bracket body is provided with mounting and positioning holes;

[0022] The mounting and positioning holes are respectively located at the same end of the two first surfaces.

[0023] Secondly, this utility model provides a cable support device, which includes the cable bracket described in any of the above claims.

[0024] The beneficial effects of the cable bracket and cable support device provided by this utility model are:

[0025] By designing the main body of the cable support as a hollow cuboid frame structure, and adding a stamped annular mesh protrusion on the second surface of the main body, along with a right-angle support structure between the two first surfaces of the main body, the cable support achieves both lightweight design and sufficient strength. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 A schematic diagram of a cable bracket provided in an embodiment of this utility model;

[0028] Figure 2A schematic diagram of the annular mesh convex hull provided in an embodiment of this utility model;

[0029] Figure 3 A schematic diagram of the right-angle support structure and mounting through hole provided in an embodiment of this utility model;

[0030] Figure 4 This is a schematic diagram of a right-angle support structure provided in an embodiment of the present utility model.

[0031] Icons: 01-Cable bracket; 10-Bracket body; 11-First side; 111-Mounting through hole; 112-Mounting positioning hole; 12-Second side; 121-Annular mesh protrusion; 20-Right-angle support structure. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0034] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0035] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0036] Furthermore, the terms "first," "second," and "third" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0037] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0038] With the rapid development of industries such as power and communications, the performance requirements for cable supports, as crucial facilities for supporting and protecting cables, are increasingly stringent. Most existing metal cable supports are made of steel or conventional aluminum alloys (such as 6063-T6). Existing cable supports generally suffer from the following defects:

[0039] 1. Heavy weight: If the cable bracket is made of steel, the high density of steel will result in a heavy overall weight of the cable bracket, which will lead to high transportation and installation costs.

[0040] 2. Insufficient strength: If the cable support is made of aluminum alloy, it is difficult to meet the high load-bearing requirements because the yield strength of conventional aluminum alloy is low (≤240MPa).

[0041] 3. Poor corrosion resistance: The surface of conventional cable brackets is generally treated by electroplating or ordinary spraying, and their salt spray resistance is usually <240 hours.

[0042] Based on the above, this specification provides a cable bracket and cable support device, which can effectively alleviate the above-mentioned technical problems.

[0043] Please see Figure 1 This embodiment provides a cable bracket 01, which includes a bracket body 10 and a right-angle support structure 20.

[0044] The main body 10 of the support is a hollow cuboid frame structure with three open sides, including two opposing first sides 11 and a second side 12 that is connected to the two first sides 11 respectively.

[0045] The second surface 12 has a stamped annular mesh protrusion 121.

[0046] The right-angle support structure 20 is fixed to the two first surfaces 11 respectively and is located between the two first surfaces 11.

[0047] like Figure 1As shown, the main body 10 of the cable bracket 01 is a hollow cuboid frame structure. This structure reduces the weight of the entire cable bracket 01 to a certain extent, making it easier to install, disassemble, and transport. Since the weight reduction would decrease the strength of the cable bracket 01, this invention sets the second surface 12 of the main body 10 as a stamped annular mesh protrusion 121 to enhance the local rigidity of the cable bracket 01. Installing a fixed right-angle support structure 20 between the two first surfaces 11 of the main body 10 further improves the overall strength of the cable bracket 01 while reducing the material thickness.

[0048] Optionally, the support body 10 is made of 7XXX series aluminum alloy.

[0049] The 7XXX series aluminum alloys mainly include 7075, 7068, and 7050 aluminum alloys. Among them, 7075 aluminum alloy contains approximately 5.6% zinc, 2.5% magnesium, and 1.6% copper; 7068 aluminum alloy contains approximately 8.4% zinc, 2.85% magnesium, and 1.2% copper, and has high strength and high wear resistance, often used in applications requiring extremely high strength; while 7050 aluminum alloy contains approximately 6.2% zinc, 2.3% magnesium, and 2.3% copper, and has excellent resistance to stress corrosion cracking.

[0050] Optionally, the chemical composition of the aluminum alloy includes aluminum, silicon, magnesium, zinc, titanium, rare earth elements, and iron.

[0051] The composition includes silicon (≤0.40%), magnesium (2.1-2.9%), zinc (5.1-6.1%), titanium and rare earth elements (≤0.25%), iron (0.000-0.500%), and the remainder is aluminum.

[0052] As an optional implementation, the support body 10 in this utility model can be made of 7075-T651 aluminum alloy, which contains less than or equal to 0.40% silicon, 2.1 to 2.9% magnesium, 5.1 to 6.1% zinc, less than 0.25% titanium and rare earth elements, 0.000 to 0.500% iron, and the remainder is aluminum.

[0053] Optionally, such as Figure 2 As shown, the annular mesh protrusion 121 protrudes towards the second surface 12 in a direction away from the first surface 11. The annular mesh protrusion 121 is formed in steps using a 500-ton mechanical punch press.

[0054] Optionally, the height of the annular mesh protrusion 121 is 1.5 to 2.0 mm.

[0055] Obtained through step-by-step forming using a 500-ton mechanical punch press. Figure 2The annular mesh protrusion 121 with a height of 1.5 to 2.0 mm shown not only enhances the local strength of the cable bracket 01, but also increases the friction of the second surface 12 of the cable bracket 01.

[0056] Optionally, such as Figure 3 As shown, mounting through holes 111 are provided on the two first surfaces 11.

[0057] The two opposite sides of the right-angle support structure 20 are respectively adapted to the size of the through hole, and the two sides of the right-angle support structure 20 are respectively embedded in the mounting through holes 111 opened on the two first surfaces 11 by laser welding.

[0058] To ensure the stability of the right-angle support structure 20 welded in the cable bracket 01, a mounting through hole 111 can be opened on the first surface 11. The bracket support structure is embedded in the mounting through hole 111, and then the connection between the right-angle support structure 20 and the mounting through hole 111 is welded by laser welding to ensure the strength of the weld.

[0059] Optionally, such as Figure 4 As shown, the cable bracket 01 includes multiple right-angle support structures 20, and the right-angle directions of every two adjacent right-angle support structures 20 are opposite.

[0060] To further increase the strength of the cable bracket 01, multiple right-angle support structures 20 can be installed within the bracket body 10. By reversing the right-angle directions of every two adjacent right-angle support structures 20, the area occupied by the right-angle support structures 20 can be reduced, thereby allowing for more right-angle support structures 20 to be installed within the bracket body 10.

[0061] Optionally, the surface of the support body 10 is coated with a composite coating, which includes a first coating and a second coating.

[0062] The first coating is a two-component epoxy resin, and the second coating is a fluorocarbon modified polyurethane.

[0063] The thickness of the first coating is 30 μm, and the thickness of the second coating is 50 μm.

[0064] Two-component epoxy resin (EP-228) possesses numerous advantages, including high bond strength, good toughness, oil resistance, water resistance, acid and alkali resistance, moisture resistance, and dust resistance. It can also withstand high and low temperatures, damp heat, and atmospheric aging. Furthermore, the cured product of two-component epoxy resin exhibits excellent electrical and physical properties such as insulation, compressive strength, and low shrinkage. Therefore, two-component epoxy resin can be used as the material for the first coating layer, with a thickness of up to 30 μm.

[0065] Fluorocarbon-modified polyurethane (FPC) exhibits excellent weather resistance, maintaining stable performance under extreme weather conditions. It also demonstrates strong resistance to various chemicals, resisting corrosive substances such as acids, alkalis, and salts, making it suitable for harsh environments. Furthermore, FPC possesses high hardness and good adhesion, withstanding significant impacts and abrasion. Its high surface energy makes it resistant to dust and oil contamination, facilitating cleaning and maintaining a pristine finish. FPC also remains stable at high temperatures, making it suitable for applications requiring high-temperature environments. Therefore, FPC can be used as a second coating material with a thickness of up to 50 μm.

[0066] Optionally, such as Figure 3 As shown, the bracket body 10 has mounting and positioning holes 112.

[0067] The mounting positioning holes 112 are respectively set at the same end of the two first surfaces 11.

[0068] A mounting positioning hole 112 is provided at the same end of the main body 10 of the support frame. When the cable bracket 01 needs to be installed, there is no need to drill holes on site. The cable bracket 01 can be installed and fixed by means of screws, nuts and other connectors through the mounting positioning hole 112. This saves the installation time of the cable bracket 01 and reduces labor and equipment costs.

[0069] Based on the same inventive concept, this utility model provides a cable support device, which includes the cable bracket 01 of any of the above-mentioned items.

[0070] Regarding the aforementioned cable support equipment, the specific functions and structures of each part have been described in detail in the embodiments of cable bracket 01 provided in this specification, and will not be elaborated upon here.

[0071] The above-described solutions in the embodiments of this utility model have at least the following beneficial effects:

[0072] By designing the main body of the cable support as a hollow cuboid frame structure, and adding a stamped annular mesh protrusion on the second surface of the main body, along with a right-angle support structure between the two first surfaces of the main body, the cable support achieves both lightweight design and sufficient strength.

[0073] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A cable support, characterized in that, The cable support (01) comprises a support body (10) and a right-angle support structure (20); The support body (10) is a hollow cuboid frame structure, and three surfaces of the support body (10) are open, comprising two opposite first surfaces (11) and a second surface (12) connected with the two first surfaces (11) respectively; The second surface (12) is provided with a punched annular grid convex (121); The right-angle support structure (20) is fixed with the two first surfaces (11) respectively and located between the two first surfaces (11).

2. The cable support of claim 1, wherein, The material of the support body (10) is 7XXX series aluminum alloy.

3. The cable support of claim 1, wherein, The annular grid convex (121) protrudes away from the first surface (11) of the second surface (12); The annular grid convex (121) is formed by a 500-ton mechanical punch in steps.

4. The cable support of claim 1, wherein, The height of the annular grid convex (121) is 1.5-2.0 mm.

5. The cable support of claim 1, wherein, The two first surfaces (11) are provided with mounting through holes (111); The two opposite sides of the right-angle support structure (20) are adapted to the size of the mounting through holes (111), and the right-angle support structure (20) is embedded in the mounting through holes (111) of the two first surfaces (11) by laser welding.

6. The cable support of claim 5, wherein, The cable support (01) comprises a plurality of right-angle support structures (20), and the right-angle directions of every two adjacent right-angle support structures (20) are opposite.

7. The cable support of claim 1, wherein, The surface of the support body (10) is coated with a composite coating, and the composite coating comprises a first coating and a second coating; The first coating is a two-component epoxy resin, and the second coating is a fluorocarbon modified polyurethane; The thickness of the first coating is 30 μm, and the thickness of the second coating is 50 μm.

8. The cable support of claim 1, wherein, The support body (10) is provided with mounting positioning holes (112); The mounting positioning holes (112) are arranged at the same end of the two first surfaces (11) respectively.

9. A cable support apparatus, characterized by, The cable support device comprises the cable support (01) of any one of claims 1-8.

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