Black fungus inoculated strain subpackaging device

Abstract

The utility model relates to the technical field of black fungus strain subpackaging, in particular to a black fungus inoculated strain subpackaging device which not only can automatically fill black fungus strain liquid, but also can automatically press a sealing plug on a packaging bottle, and is convenient to use, low in labor intensity and high in practicability. Comprising a fixing frame; the filling machine further comprises a conveying mechanism, a filling mechanism and a pressing mechanism, the conveying mechanism is installed on the fixing frame and has a conveying function, the filling mechanism and the pressing mechanism are both located above the conveying mechanism, the filling mechanism has a filling function, and the pressing mechanism has a pressing function.

Description

Technical Field

[0001] This utility model relates to the technical field of black fungus spawn packaging, and in particular to a black fungus inoculation spawn packaging device. Background Technology

[0002] Black fungus spawn is a type of fungus used to cultivate black fungus. The black fungus spawn is inoculated onto a culture medium and allowed to grow on the medium for a period of time to obtain black fungus. Black fungus spawn is divided into solid spawn and liquid spawn. After production, liquid spawn needs to be filled into multiple packaging bottles, and then sealed with a stopper at the top of the bottles. Existing devices for filling liquids, such as the linear liquid filling machine with patent application number 201820224351.4, mainly consist of a conveyor belt, a filling gun, and a guide tube. When filling packaging bottles, the empty packaging bottles are first transported to the bottom of the filling gun by the conveyor belt, and then the liquid is filled into the packaging bottles by the filling gun. The inventor believes that its application in the filling process of black fungus liquid spawn has the following problems: after filling into the packaging bottles, workers still need to press the stopper hard against the opening at the top of the packaging bottle to seal it. However, relying on manual labor to press the stopper into the opening at the top of the packaging bottle is extremely labor-intensive. In large-scale filling processes, it requires a great deal of labor, is inconvenient to use, and is labor-intensive. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a black fungus inoculation spawn dispensing device that can not only automatically fill black fungus spawn solution, but also automatically press the sealing plug onto the packaging bottle. It is convenient to use, has low labor intensity, and is highly practical.

[0004] This utility model discloses a black fungus inoculation spawn dispensing device, comprising a fixed frame; it also includes a conveying mechanism, a filling mechanism, and a pressing mechanism. The conveying mechanism is mounted on the fixed frame and has a conveying function. The filling mechanism and the pressing mechanism are both located above the conveying mechanism, with the filling mechanism having a filling function and the pressing mechanism having a pressing function. When dispensing liquid black fungus spawn into multiple packaging bottles, the packaging bottles are first placed on the conveying mechanism, which then conveys the bottles from left to right. When the bottles are conveyed to a position below the filling mechanism, a certain amount of spawn is filled into the bottles through the opening at the top of the bottles. The black fungus spawn solution is filled, and then the conveying mechanism moves the bottle containing the spawn solution to the right until it is below the pressing mechanism. The operator then places the sealing plug at the opening at the top of the bottle, ensuring the lower part of the plug is within the opening. The pressing mechanism then presses down on the sealing plug, sealing it tightly within the opening. This system not only automatically fills the black fungus spawn solution but also automatically presses the sealing plug onto the bottle, making it convenient, labor-intensive, and highly practical.

[0005] Preferably, the conveying mechanism includes two sets of drive rollers, a conveyor belt, and a servo motor. The two sets of drive rollers are rotatably mounted on the left and right sides of the fixed frame, respectively. The conveyor belt covers the two sets of drive rollers. The servo motor is fixedly mounted on the fixed frame and connected to the output end of one of the drive rollers. Multiple sets of support rollers are provided on the upper part of the fixed frame. The upper ends of the support rollers are in contact with the upper part of the conveyor belt, and the multiple sets of support rollers are located between the two sets of drive rollers. When conveying the packaging bottles, the packaging bottles are placed on the left side of the upper end of the conveyor belt. Then, the servo motor is turned on, and the servo motor drives the drive rollers to rotate. The rotating drive rollers move the packaging bottles from left to right through the conveyor belt, which facilitates the conveying of the packaging bottles.

[0006] Preferably, the filling mechanism includes a support plate, a storage cylinder, a delivery pump, a corrugated telescopic tube, a filling tube, a stirring mechanism, and a lifting mechanism. The storage cylinder is fixedly installed on the upper end of the support plate and has a chamber inside. The delivery pump is fixedly installed on the lower end of the support plate, with its input end connected to the chamber of the storage cylinder and its output end connected to the filling tube via the corrugated telescopic tube. The filling tube is installed on the support plate via the lifting mechanism, which is used to raise and lower the filling tube. The stirring mechanism is installed on the storage cylinder and has a stirring function. The filling tube is located above the conveyor belt. The support plate is fixedly installed on the support frame of the workshop. The chamber of the storage cylinder contains black fungus spawn. When filling the packaging bottle with spawn, when the packaging bottle moves to the lower end of the filling tube, the delivery pump is turned on, allowing the spawn in the chamber of the storage cylinder to be sequentially filled into the packaging bottle via the delivery pump, the corrugated telescopic tube, and the filling tube. This facilitates the filling of the spawn.

[0007] Preferably, the stirring mechanism includes a drive motor and a rotating shaft. The drive motor is fixedly installed on the upper end of the storage cylinder, and the rotating shaft is rotatably installed on the storage cylinder. Multiple sets of stirring blades are provided on the rotating shaft, and all sets of stirring blades are located in the cavity of the storage cylinder. The output end of the drive motor is connected to the rotating shaft. When the drive motor is turned on, the drive motor causes the stirring blades to rotate through the rotating shaft. During the rotation of the stirring blades, the flow of the inoculum liquid in the cavity of the storage cylinder is promoted, making the inoculum liquid more evenly distributed in the cavity of the storage cylinder and ensuring the uniformity of filling.

[0008] Preferably, the lifting mechanism includes a fixed block, an electric push rod, and a connecting block. The fixed block is fixedly installed at the lower end of the support plate, the upper end of the electric push rod is fixedly installed on the fixed block, and the connecting block is fixedly installed at the lower moving end of the electric push rod. The filling tube is fixedly connected to the connecting block. When filling the packaging bottle, when the packaging bottle moves below the filling tube, the electric push rod is opened. The electric push rod lowers the filling tube through the connecting block until the filling tube is close to the feed inlet at the upper end of the packaging bottle. Then, the black fungus spawn liquid is filled into the packaging bottle through the filling tube. The height of the filling tube can be adjusted according to the height of the packaging bottle, making it convenient to use and with low limitations.

[0009] Preferably, the pressing mechanism includes a support plate, a hydraulic cylinder, a push rod, and a pressure plate. The hydraulic cylinder is fixedly mounted on the upper end of the support plate, the push rod is slidably mounted on the support plate, and the upper end of the push rod is connected to the output end of the hydraulic cylinder. The pressure plate is fixedly mounted on the lower end of the push rod and is located above the conveyor belt. The support plate is fixedly mounted on a support frame in the workshop. When the packaging bottle filled with bacterial culture liquid moves to the lower end of the pressure plate, the sealing plug is first placed at the opening at the upper end of the packaging bottle. Then, the hydraulic cylinder is opened, and the hydraulic cylinder lowers the pressure plate through the push rod. During the descent, the pressure plate contacts the sealing plug and presses the sealing plug firmly and fixes it at the opening at the upper end of the packaging bottle. This automatically presses the sealing plug onto the packaging bottle, improving convenience.

[0010] Preferably, the assembly also includes two sets of upright plates, two sets of screws, two sets of limiting plates, four sets of sliding plates, and four sets of mounting plates. The two sets of upright plates are fixedly installed on the front and rear parts of the fixed frame, respectively. The two sets of screws are screwed onto the two sets of upright plates, respectively. The two sets of limiting plates are installed on the two sets of screws, respectively. The two sets of screws are rotatably installed on the two sets of limiting plates, respectively. The four sets of sliding plates are slidably installed on the four sets of mounting plates, respectively. The four sets of mounting plates are fixedly installed on the front and rear parts of the fixed frame, respectively. The two sets of limiting plates are located above the conveyor belt. When the packaging bottles are conveyed on the conveyor belt, the two sets of screws are rotated, and the two sets of screws drive the two sets of limiting plates to move closer to each other. Through the front and rear limiting effect of the two sets of limiting plates, not only is it prevented that the packaging bottles will tip over when conveyed on the conveyor belt, but the positioning accuracy of the packaging bottles when conveyed on the conveyor belt is also improved, so that the packaging bottles are conveyed in the middle of the conveyor belt, which facilitates filling and pressing.

[0011] Preferably, the filling tube is equipped with a metering valve; this feature facilitates the metered filling of black fungus spawn into the packaging bottle, improving convenience.

[0012] Compared with the prior art, the advantages of this utility model are: it can not only automatically fill the black fungus spawn liquid, but also automatically press the sealing plug onto the packaging bottle, which is convenient to use, has low labor intensity, and is highly practical. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the first isometric structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the second isometric structure of this utility model;

[0015] Figure 3 It is a structural diagram of the conveyor belt, limiting plate, and screw, etc.

[0016] Figure 4 This is a schematic diagram of the pressing mechanism;

[0017] Figure 5 This is a schematic diagram of the stirring mechanism;

[0018] Figure 6 It is a structural diagram of a delivery pump, corrugated telescopic rod, and electric push rod.

[0019] The following are labels in the attached diagram: 1. Fixed frame; 7. Drive roller; 8. Conveyor belt; 9. Servo motor; 10. Support plate; 11. Storage cylinder; 12. Conveying pump; 13. Corrugated telescopic pipe; 14. Filling pipe; 15. Drive motor; 16. Rotating shaft; 17. Fixed block; 18. Electric push rod; 19. Connecting block; 20. Support plate; 21. Hydraulic cylinder; 22. Push rod; 23. Pressure plate; 24. Vertical plate; 25. Screw; 26. Limiting plate; 27. Sliding plate; 28. Mounting plate; 29. ​​Packaging bottle. Detailed Implementation

[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0021] Example 1

[0022] like Figures 1 to 6The black fungus inoculation spawn dispensing device of this utility model includes a fixed frame 1, a conveying mechanism, a filling mechanism, and a pressing mechanism. The conveying mechanism is installed on the fixed frame 1 and has a conveying function. The filling mechanism and the pressing mechanism are both located above the conveying mechanism. The filling mechanism has a filling function, and the pressing mechanism has a pressing function. When filling multiple packaging bottles 29 with black fungus liquid spawn, the packaging bottles 29 are first placed on the conveying mechanism, which then conveys the packaging bottles 29 from left to right. When the packaging bottles 29 are conveyed to the bottom of the filling mechanism, a certain amount of black fungus spawn is filled into the packaging bottles 29 through the opening at the top of the packaging bottles 29 by the filling mechanism. The process involves filling bottles 29 with black fungus spawn via a conveying mechanism until they reach a position below a pressing mechanism. The operator then places a sealing plug at the opening at the top of the bottle 29, ensuring the lower part of the plug is within the opening. The pressing mechanism then presses down on the plug, sealing it tightly within the opening. This automatic filling and sealing mechanism not only fills the bottles with black fungus spawn but also automatically presses the plug into the bottles, making it convenient, labor-intensive, and highly practical.

[0023] like Figure 3 The conveying mechanism includes two sets of drive rollers 7, a conveyor belt 8, and a servo motor 9. The two sets of drive rollers 7 are rotatably mounted on the left and right sides of the fixed frame 1, respectively. The conveyor belt 8 covers the two sets of drive rollers 7. The servo motor 9 is fixedly mounted on the fixed frame 1 and connected to the output end of one of the sets of drive rollers 7. The upper part of the fixed frame 1 is provided with multiple sets of support rollers, which are rotatably mounted on the upper part of the fixed frame 1. The upper end of the support rollers contacts the upper part of the conveyor belt 8, and the multiple sets of support rollers are located between the two sets of drive rollers 7. When conveying the packaging bottle 29, the packaging bottle 29 is placed on the left side of the upper end of the conveyor belt 8, and then the servo motor 9 is turned on. The servo motor 9 drives the drive rollers 7 to rotate, and the rotating drive rollers 7 move the packaging bottle 29 from left to right through the conveyor belt 8, which facilitates the conveying of the packaging bottle 29.

[0024] like Figure 1 and Figure 6The filling mechanism includes a support plate 10, a storage cylinder 11, a delivery pump 12, a corrugated telescopic pipe 13, a filling pipe 14, a stirring mechanism, and a lifting mechanism. The storage cylinder 11 is fixedly installed on the upper end of the support plate 10 and has a chamber inside. The delivery pump 12 is fixedly installed on the lower end of the support plate 10. The input end of the delivery pump 12 is connected to the chamber of the storage cylinder 11, and the output end of the delivery pump 12 is connected to the filling pipe 14 through the corrugated telescopic pipe 13. The filling pipe 14 is installed on the support plate 10 through the lifting mechanism, which is used to lift the filling pipe 14. The mixing mechanism is installed on the storage cylinder 11 and has a mixing function. The filling pipe 14 is located above the conveyor belt 8. The support plate 10 is fixedly installed on the support frame of the workshop. The chamber of the storage cylinder 11 is filled with black fungus spawn. When filling the packaging bottle 29 with spawn, when the packaging bottle 29 moves to the lower end of the filling pipe 14, the conveying pump 12 is turned on so that the spawn in the chamber of the storage cylinder 11 is sequentially filled into the packaging bottle 29 through the conveying pump 12, the corrugated telescopic pipe 13 and the filling pipe 14; thus facilitating the filling of spawn.

[0025] like Figure 5 The stirring mechanism includes a drive motor 15 and a rotating shaft 16. The drive motor 15 is fixedly installed on the upper end of the storage cylinder 11, and the rotating shaft 16 is rotatably installed on the storage cylinder 11. Multiple sets of stirring blades are provided on the rotating shaft 16, and all sets of stirring blades are located in the chamber of the storage cylinder 11. The output end of the drive motor 15 is connected to the rotating shaft 16. When the drive motor 15 is turned on, the drive motor 15 causes the stirring blades to rotate through the rotating shaft 16. During the rotation of the stirring blades, the flow of the inoculum liquid in the chamber of the storage cylinder 11 is promoted, so that the inoculum liquid is more evenly distributed in the chamber of the storage cylinder 11, ensuring the uniformity of filling.

[0026] like Figure 6 The lifting mechanism includes a fixed block 17, an electric push rod 18, and a connecting block 19. The fixed block 17 is fixedly installed at the lower end of the support plate 10, the upper end of the electric push rod 18 is fixedly installed on the fixed block 17, and the connecting block 19 is fixedly installed at the lower moving end of the electric push rod 18. The filling tube 14 is fixedly connected to the connecting block 19. When filling the packaging bottle 29, when the packaging bottle 29 moves below the filling tube 14, the electric push rod 18 is opened. The electric push rod 18 lowers the filling tube 14 through the connecting block 19 until the filling tube 14 is close to the feed inlet at the upper end of the packaging bottle 29. Then, the black fungus spawn liquid is filled into the packaging bottle 29 through the filling tube 14. The height of the filling tube 14 can be adjusted according to the height of the packaging bottle 29, making it convenient to use and with low limitations.

[0027] like Figure 4The pressing mechanism includes a support plate 20, a hydraulic cylinder 21, a push rod 22, and a pressure plate 23. The hydraulic cylinder 21 is fixedly installed on the upper end of the support plate 20. The push rod 22 is slidably installed on the support plate 20, and the upper end of the push rod 22 is connected to the output end of the hydraulic cylinder 21. The pressure plate 23 is fixedly installed on the lower end of the push rod 22 and is located above the conveyor belt 8. The support plate 20 is fixedly installed on the workshop support. When the packaging bottle 29 filled with bacterial culture liquid moves to the lower end of the pressure plate 23, the sealing plug is first placed at the opening at the upper end of the packaging bottle 29. Then, the hydraulic cylinder 21 is opened, and the hydraulic cylinder 21 lowers the pressure plate 23 through the push rod 22. During the descent, the pressure plate 23 contacts the sealing plug and presses the sealing plug firmly and fixes it at the opening at the upper end of the packaging bottle 29. The sealing plug can be automatically pressed onto the packaging bottle 29, which improves convenience.

[0028] like Figure 3 Two sets of upright plates 24 are fixedly installed on the front and rear parts of the fixed frame 1, respectively. Two sets of screws 25 are screwed onto the two sets of upright plates 24, respectively. Two sets of limiting plates 26 are installed on the two sets of screws 25, respectively. The two sets of screws 25 are rotatably installed on the two sets of limiting plates 26, and two sets of sliding plates 27 are fixedly installed on each of the two sets of limiting plates 26. The four sets of sliding plates 27 are slidably installed on the four sets of mounting plates 28, respectively. The four sets of mounting plates 28 are fixedly installed on the front and rear parts of the fixed frame 1, respectively. The positioning plates 26 are all located above the conveyor belt 8. When the packaging bottle 29 is conveyed on the conveyor belt 8, the two sets of screws 25 are rotated, and the two sets of screws 25 drive the two sets of positioning plates 26 to move closer to each other. Through the front and rear limiting effect of the two sets of positioning plates 26, not only is it prevented from tilting back and forth when the packaging bottle 29 is conveyed on the conveyor belt 8, but the positioning accuracy of the packaging bottle 29 when conveyed on the conveyor belt 8 is also improved, so that the packaging bottle 29 is conveyed in the middle of the conveyor belt 8, which facilitates filling and pressing.

[0029] Example 2

[0030] Based on Example 1, a metering valve is added to the filling tube 14; the above setting facilitates the metered filling of black fungus spawn into the packaging bottle 29, improving convenience.

[0031] The transmission roller 7, storage cylinder 11, corrugated telescopic tube 13, electric push rod 18, hydraulic cylinder 21 and sliding plate 27 of the black fungus inoculation spawn dispensing device of this utility model are all purchased from the market. Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual, without requiring any creative work from technical personnel in this field.

[0032] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A device for dispensing black fungus inoculation strains, comprising a fixing frame (1); characterized in that, It also includes a conveying mechanism, a filling mechanism and a pressing mechanism. The conveying mechanism is installed on a fixed frame (1) and has a conveying function. The filling mechanism and the pressing mechanism are both located above the conveying mechanism. The filling mechanism has a filling function and the pressing mechanism has a pressing function. The conveying mechanism includes two sets of drive rollers (7), a conveyor belt (8) and a servo motor (9). The two sets of drive rollers (7) are rotatably installed on the left and right sides of the fixed frame (1), respectively. The conveyor belt (8) covers the two sets of drive rollers (7). The servo motor (9) is fixedly installed on the fixed frame (1). The servo motor (9) is connected to the output end of one of the sets of drive rollers (7). The upper part of the fixed frame (1) is provided with multiple sets of support rollers. The multiple sets of support rollers are rotatably installed on the upper part of the fixed frame (1). The upper end of the support rollers contacts the upper part of the conveyor belt (8). The multiple sets of support rollers are located between the two sets of drive rollers (7). It also includes two sets of upright plates (24), two sets of screws (25), two sets of limiting plates (26), four sets of sliding plates (27) and four sets of mounting plates (28). The two sets of upright plates (24) are fixedly installed on the front and rear parts of the fixed frame (1), the two sets of screws (25) are screwed to the two sets of upright plates (24), the two sets of limiting plates (26) are installed on the two sets of screws (25), the two sets of screws (25) are rotatably installed on the two sets of limiting plates (26), the two sets of limiting plates (26) are fixedly installed on the two sets of limiting plates (27), the four sets of sliding plates (27) are slidably installed on the four sets of mounting plates (28), the four sets of mounting plates (28) are fixedly installed on the front and rear parts of the fixed frame (1), and the two sets of limiting plates (26) are located above the conveyor belt (8).

2. The black fungus inoculation spawn dispensing device as described in claim 1, characterized in that, The filling mechanism includes a support plate (10), a storage cylinder (11), a delivery pump (12), a corrugated telescopic pipe (13), a filling pipe (14), a stirring mechanism, and a lifting mechanism. The storage cylinder (11) is fixedly installed on the upper end of the support plate (10), and a chamber is provided inside the storage cylinder (11). The delivery pump (12) is fixedly installed on the lower end of the support plate (10). The input end of the delivery pump (12) is connected to the chamber of the storage cylinder (11), and the output end of the delivery pump (12) is connected to the filling pipe (14) through the corrugated telescopic pipe (13). The filling pipe (14) is installed on the support plate (10) through the lifting mechanism. The lifting mechanism is used to lift the filling pipe (14). The stirring mechanism is installed on the storage cylinder (11) and has a stirring function. The filling pipe (14) is located above the conveyor belt (8).

3. The black fungus inoculation spawn dispensing device as described in claim 2, characterized in that, The stirring mechanism includes a drive motor (15) and a rotating shaft (16). The drive motor (15) is fixedly installed on the upper end of the storage cylinder (11), and the rotating shaft (16) is rotatably installed on the storage cylinder (11). Multiple sets of stirring blades are provided on the rotating shaft (16), and the multiple sets of stirring blades are located in the cavity of the storage cylinder (11). The output end of the drive motor (15) is connected to the rotating shaft (16).

4. The black fungus inoculation spawn dispensing device as described in claim 2, characterized in that, The lifting mechanism includes a fixed block (17), an electric push rod (18), and a connecting block (19). The fixed block (17) is fixedly installed at the lower end of the support plate (10), the upper end of the electric push rod (18) is fixedly installed on the fixed block (17), and the connecting block (19) is fixedly installed at the moving end of the lower part of the electric push rod (18). The filling pipe (14) is fixedly connected to the connecting block (19).

5. The black fungus inoculation spawn dispensing device as described in claim 1, characterized in that, The pressing mechanism includes a support plate (20), a hydraulic cylinder (21), a push rod (22), and a pressure plate (23). The hydraulic cylinder (21) is fixedly installed on the upper end of the support plate (20). The push rod (22) is slidably installed on the support plate (20). The upper end of the push rod (22) is connected to the output end of the hydraulic cylinder (21). The pressure plate (23) is fixedly installed on the lower end of the push rod (22). The pressure plate (23) is located above the conveyor belt (8).

6. The black fungus inoculation spawn dispensing device as described in claim 2, characterized in that, A metering valve is provided on the filling tube (14).

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