Fabric extruder

Abstract

The utility model relates to a flour extruding machine, and belongs to the technical field of food processing, the flour extruding machine comprises a base, a hydraulic rod is fixed on the inner bottom wall of the base, a conveying device is fixed on the top of the hydraulic rod, a stabilizing block is fixed on the top of the base, a box body is fixed on the top of the stabilizing block, and a control table is fixed on the top of the base; a plurality of connecting rods are fixed to the left side of the control table, the control table is fixed to the box body through the connecting rods, an extrusion mechanism is arranged on the right side of the box body, and a forming assembly is arranged at the bottom of the box body. According to the flour extruding machine, the device is controlled through a console, the height of the conveying device is adjusted through a hydraulic rod, dough can be conveniently and easily collected, the dough is continuously and efficiently extruded through an extruding mechanism, and the dough is extruded to a forming assembly to be formed; different styles of forming assemblies can be replaced according to actual requirements, so that the effect of extruding dough with different shapes and thicknesses is achieved.

Description

Technical Field

[0001] This utility model relates to the field of food processing technology, specifically to a fabric extruder. Background Technology

[0002] A food dough extruder is a common device used in baking to make bread and other baked goods. By extruding dough, bread of various shapes and appearances can be made, which not only increases the visual appeal of the food but also meets the needs of different consumers.

[0003] For example, Chinese Patent (Announcement No.: CN215501109U) discloses a dough extruder with a cutting function, belonging to the field of dough technology. It addresses the problem that existing dough extruders often have high production costs and require semi-automatic cutting after extrusion, reducing their effectiveness and overall cutting efficiency. The invention includes a support platform, a processing box fixed to one side wall of the support platform, a moving plate slidably connected between the two inner walls of the processing box, and a push rod motor fixed to the top side wall of the processing box. The output shaft of the push rod motor is fixed to a connecting shaft via a coupling. This invention, through the moving plate and push rod motor, can quickly extrude dough. Through the cooperation of the cutting blades and the discharge pipe, the dough is automatically cut and collected during the downward extrusion process of the moving plate, achieving equal-volume cutting without the need for separate cutting, thus improving automation.

[0004] However, the discharge pipe of the device is difficult to disassemble, and the thickness and shape of the dough cannot be adjusted in actual use. Since the dough is simply cut with a blade, the thickness and shape of the dough cannot be controlled. In actual use, dough of different shapes and thicknesses may affect its fermentation speed and state. Therefore, a fabric extruder is proposed to solve the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a fabric extruder with the advantage of easy disassembly, which solves the problem that the difficulty in disassembling the discharge end makes it difficult to adjust the thickness and shape of the extruded dough.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fabric extruder, comprising a base, a hydraulic rod penetrating the top wall of the base fixed to the inner bottom wall of the base, a conveying device for conveying shaped fabric fixed to the top of the hydraulic rod and above the base, a stabilizing block fixed to the top of the base and behind the conveying device, a box extending above the conveying device fixed to the top of the stabilizing block, a control console fixed to the top of the base and to the right side of the box, multiple connecting rods fixed to the left side of the control console, the control console being fixed to the box via the multiple connecting rods, an extrusion mechanism penetrating the right side wall of the box and capable of efficiently extruding fabric provided on the right side of the box, and a easily replaceable forming component provided at the bottom of the box;

[0007] A cutting groove is provided on the rear side wall of the inner cavity of the box, located below the molding component. A cutting electric push rod is fixed on the rear wall of the cutting groove. A blade is fixed at the output end of the cutting electric push rod. The blade is movably connected to the cutting groove. The bottom of the box is hollow.

[0008] The molding assembly includes a mounting bracket, an extrusion plate, two compression springs, and two stop bars. The bottom of the housing has a mounting groove, and the mounting bracket is fixed to the inner top wall of the mounting groove. The extrusion plate is fixed to the inner side of the mounting bracket. Spring holes are provided on the left and right side walls of the inner cavity of the housing. The two spring holes are located on the left and right sides of the mounting groove and are connected to the mounting groove. A compression spring is fixed to the inner wall of each spring hole, and a stop bar extending out of the spring hole is fixed to the other end of each compression spring.

[0009] By adopting this technical solution, the extrusion mechanism extrudes the dough, causing it to accumulate above the forming component. The pressure forces the dough through the extrusion holes on the forming component, thereby transforming it into a predetermined shape.

[0010] Furthermore, a feed rod is fixed to the top of the box, and the feed rod is sloped.

[0011] By adopting this technical solution, the sloping feed bar facilitates material feeding.

[0012] Furthermore, the bottom of the mounting bracket abuts against two bolts, each of which is threadedly connected to the housing.

[0013] By adopting this technical solution, the two bolts facilitate the disassembly of the mounting bracket. When disassembly is required, only the two bolts need to be moved.

[0014] Furthermore, the extrusion plate has multiple extrusion holes, and each of the stop bars is located directly below the bolt.

[0015] By adopting this technical solution, different molding components can be used to change the extrusion holes of different styles and sizes, thereby controlling the thickness and shape of the extruded dough.

[0016] Furthermore, the extrusion mechanism includes a drive motor and a rolling part. The drive motor is fixed to the right side wall of the housing, and the output rod of the drive motor is provided with a rolling part that penetrates the housing.

[0017] By adopting this technical solution, the drive motor can provide continuous and stable power to the extrusion mechanism.

[0018] Furthermore, the rolling part includes a driving rod, a driving gear, a driving roller, a driven gear, a driven rod, and a driven roller. The driving rod, which penetrates the right side wall of the housing, is fixed to the output shaft of the drive motor. The outer surface of the driving rod, located on the inner and outer sides of the housing, is fixed to the driving roller and the driving gear, respectively. The rear side of the driving gear meshes with the driven gear. The inner side of the driven gear is fixed to the driven rod. The driven rod penetrates the right side wall of the housing. The outer surface of the driven rod, located inside the housing, is fixed to the driven roller.

[0019] By adopting this technical solution, the driving gear and the driven gear are externally meshed. This meshing method can ensure that the driving rod and the driven rod rotate in opposite directions, ensuring that the dough is extruded smoothly.

[0020] Furthermore, both the driving rod and the driven rod extend into the left side wall of the inner cavity of the housing, and both the driving rod and the driven rod are rotatably connected to the left side wall of the inner cavity of the housing via bearings.

[0021] By adopting this technical solution, the driving rod and the driven rod rotate relative to each other, and the two bearings can ensure that both rotate more smoothly.

[0022] Furthermore, the base has a hinged door on its front and multiple support legs fixed to its bottom.

[0023] By adopting this technical solution, the movable door makes it easier for staff to maintain and disassemble the hydraulic rods.

[0024] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0025] This fabric extruder is controlled via a control console. The height of the conveyor is adjusted by a hydraulic rod to easily collect the dough. The extrusion mechanism then continuously and efficiently extrudes the dough onto the forming components for shaping. The forming components are easy to disassemble and can be replaced with different styles to achieve the extrusion of dough of different shapes and thicknesses. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of this utility model;

[0027] Figure 2 This utility model Figure 1 Enlarged view of point A in the middle;

[0028] Figure 3 This is a perspective view of the rolling part of this utility model.

[0029] In the diagram: 1. Base; 2. Hydraulic rod; 3. Conveying device; 4. Box; 5. Control console; 6. Extrusion mechanism; 601. Drive motor; 602. Rolling part; 6021. Driving rod; 6022. Driving gear; 6023. Driving roller; 6024. Driven gear; 6025. Driven rod; 6026. Driven roller; 7. Forming assembly; 701. Mounting bracket; 702. Extrusion plate; 703. Compression spring; 704. Stop bar. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figure 1 In this embodiment, a fabric extruder includes a base 1. A hydraulic rod 2, penetrating the top wall of the base 1, is fixed to the inner bottom wall of the base 1. The height adjustment of the conveying device 3 is controlled by the lifting and lowering of the hydraulic rod 2. A conveying device 3 for conveying shaped fabric is fixed to the top of the hydraulic rod 2 and above the base 1. A stabilizing block is fixed to the top of the base 1 and behind the conveying device 3. The stabilizing block provides good and stable support for the housing 4. The housing 4, extending above the conveying device 3, is fixed to the top of the stabilizing block. A control console 5 is fixed to the top of the base 1 and to the right side of the housing 4. The control console 5 is used to control the entire extruder and ensure the continuous and stable operation of the device. Multiple connecting rods are fixed to the left side of the control console 5. The connecting rods can further improve the stability of the housing 4. The control console 5 is fixed to the housing 4 through the multiple connecting rods. An extrusion mechanism 6, penetrating the right side wall of the housing 4 and capable of efficiently extruding fabric, is provided on the right side of the housing 4. A easily replaceable forming component 7 is provided at the bottom of the housing 4. The forming component 7 is easy to disassemble and use.

[0032] In addition, a movable door is hinged to the front of the base 1, which facilitates the inspection and maintenance of the hydraulic rod 2 and its related devices. Multiple support legs are fixed to the bottom of the base 1. A cutting groove is opened on the rear side wall of the inner cavity of the box 4, located below the forming component 7. A cutting electric push rod is fixed on the rear wall of the cutting groove. A blade is fixed to the output end of the cutting electric push rod. The blade is moved by the electric push rod to achieve a good cutting effect. The blade is movably connected to the cutting groove. The bottom of the box 4 is hollow.

[0033] It should be noted that a feed rod is fixed to the top of the box 4. The feed rod is sloping, which facilitates loading and unloading.

[0034] In this embodiment, the hydraulic rod 2 is fixedly connected to a hydraulic pump, and the input end of the hydraulic pump is fixedly connected to an oil tank. Both the hydraulic pump and the oil tank are fixed to the inner bottom wall of the base 1. The height can be adjusted by controlling the conveying device 3, which can improve the receiving effect of the dough.

[0035] Please see Figure 1 and Figures 2 to 3 In order to extrude dough of different shapes and thicknesses, the extrusion mechanism 6 in this embodiment includes a drive motor 601 and a rolling part 602. The drive motor 601 is fixed to the right side wall of the box 4. The output rod of the drive motor 601 is provided with a rolling part 602 that penetrates the box 4. The rolling part 602 can convert the output power of the drive motor 601 into the extrusion power on the dough.

[0036] Additionally, the rolling part 602 includes a driving rod 6021, a driving gear 6022, a driving roller 6023, a driven gear 6024, a driven rod 6025, and a driven roller 6026. The driving rod 6021, which penetrates the right side wall of the housing 4, is fixed to the output shaft of the drive motor 601. The outer surface of the driving rod 6021, located on the inner and outer sides of the housing 4, is fixed to the driving roller 6023 and the driving gear 6022, respectively. The rear side of the driving gear 6022 meshes with the driven gear 6024. The meshing of the driving gear 6022 and the driven gear 6024 ensures that the driving gear 6022 can smoothly transmit power to the driven gear 6024. At the same time, this external meshing relationship ensures that the driving roller 6023 and the driven roller 6026 rotate in opposite directions, which is convenient for extruding the dough. The inner side of the driven gear 6024 is fixed to the driven rod 6025. The driven rod 6025 passes through the right side wall of the housing 4. The outer surface of the driven rod 6025 is located inside the housing 4 and fixed to the driven roller 6026.

[0037] It should be further explained that both the driving rod 6021 and the driven rod 6025 extend into the left side wall of the inner cavity of the housing 4. Both the driving rod 6021 and the driven rod 6025 are rotatably connected to the left side wall of the inner cavity of the housing 4 through bearings. The bearings can improve the stability of the rotation of the driving rod 6021 and the driven rod 6025, ensuring that they can smoothly drive the driving roller 6023 and the driven roller 6026 to rotate.

[0038] It is known that the molding component 7 includes a mounting bracket 701, an extrusion plate 702, two compression springs 703, and two stop bars 704. The bottom of the housing 4 has an installation groove. The mounting bracket 701 is fixed to the inner top wall of the installation groove. The extrusion plate 702 is fixed to the inner side of the mounting bracket 701. When changing different molding components 7, it is actually changing different styles of extrusion plates 702. By changing the style and size of the extrusion holes on them, the purpose of extruding dough of different sizes and shapes can be achieved. Spring holes are opened on the left and right side walls of the inner cavity of the housing 4. The two spring holes are located on the left and right sides of the installation groove and are connected to the installation groove. A compression spring 703 is fixed on the inner wall of each spring hole. The other end of each compression spring 703 is fixed with a stop bar 704 extending out of the spring hole. The stop bar 704 plays a supporting role. If the bolt is loose, the bolt will move downward, and the stop bar 704 can block the bolt, thereby ensuring the bolt is stably connected.

[0039] In addition, the bottom of the mounting bracket 701 is abutted by two bolts, each bolt being threaded to the housing 4. The extrusion plate 702 has multiple extrusion holes, and each stop bar 704 is located directly below the bolt. The mounting bracket 701 is fixed to the bottom of the housing 4 by two bolts.

[0040] In this embodiment, the extrusion mechanism 6 is controlled by the control console 5, which can effectively control the speed of extruding the dough. The forming component 7 is a detachable structure, which can easily achieve the purpose of extruding dough of different thicknesses and shapes by replacing different types of forming components 7.

[0041] Understandably, when in use, the height of the conveying device 3 is first adjusted by the hydraulic rod 2. When the conveying device 3 is adjusted to a suitable height, the extrusion mechanism 6 and the electric push rod are started to continuously and stably extrude and cut the dough.

[0042] All electrical components mentioned in this article are electrically connected to the controller and power supply. The control method of this utility model is controlled by the controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail.

[0043] The working principle of the above embodiments is as follows:

[0044] When the dough needs to be extruded, the kneaded dough is first placed in the box 4, and then the hydraulic rod 2 is activated to move the conveyor 3 upward, so as to better receive the dough. Then the drive motor 601 is turned on, and the driven gear 6024 is driven to rotate through the drive gear 6022, so as to achieve the effect of controlling the drive rod 6021 and the driven rod 6025 to rotate simultaneously. This further causes the drive roller 6023 and the driven roller 6026 to rotate in opposite directions, so as to smoothly extrude the dough and extrude it onto the forming component 7. When the dough has been extruded through the forming component 7, the dough has become the predetermined shape and thickness. The dough is then cut by the blade and then sent out by the conveyor 3.

Claims

1. A fabric extruder comprising a base (1), characterised in that: The inner bottom wall of the base (1) is fixed with a hydraulic rod (2) penetrating through the top wall of the base (1), the top of the hydraulic rod (2) and above the base (1) is fixed with a conveying device (3) for conveying the forming fabric, the top of the base (1) and behind the conveying device (3) is fixed with a stable block, the top of the stable block is fixed with a box (4) extending above the conveying device (3), the top of the base (1) and right of the box (4) is fixed with a console (5), the left side of the console (5) is fixed with a plurality of connecting rods, the console (5) is fixed with the box (4) through the plurality of connecting rods, the right side of the box (4) is provided with an extrusion mechanism (6) penetrating through the right side wall of the box (4) and capable of realizing efficient extrusion of the fabric, the bottom of the box (4) is provided with a forming assembly (7) convenient to replace; A cutting groove is formed in the rear wall of the inner cavity of the box (4) below the forming assembly (7), a cutting electric push rod is fixed to the inner rear wall of the cutting groove, a blade is fixed to the output end of the cutting electric push rod, the blade is movably connected with the cutting groove, and the bottom of the box (4) is hollow. The forming assembly (7) comprises a mounting frame (701), an extrusion plate (702), two compression springs (703) and two blocking rods (704), the bottom of the box (4) is provided with a mounting groove, the mounting frame (701) is fixed to the inner top wall of the mounting groove, the extrusion plate (702) is fixed to the inner side of the mounting frame (701), spring holes are formed in the left and right side walls of the inner cavity of the box (4), the two spring holes are respectively located on the left and right sides of the mounting groove and communicate with the mounting groove, the compression spring (703) is fixed to the inner wall of each spring hole, and the other end of each compression spring (703) is fixed with the blocking rod (704) extending out of the spring hole.

2. A facestock extruder as claimed in claim 1, characterized in that: The top of the box (4) is fixed with a feeding rod, and the feeding rod is inclined.

3. A facestock extruder as in claim 1, wherein: The bottom of the mounting frame (701) abuts against two bolts, and each bolt is threadedly connected with the box (4).

4. A facestock extruder as claimed in claim 3, wherein: A plurality of extrusion holes are formed in the extrusion plate (702), and each blocking rod (704) is located directly below the bolt.

5. A facestock extruder as in claim 1, wherein: The extrusion mechanism (6) comprises a driving motor (601) and a rolling part (602), the driving motor (601) is fixed to the right side wall of the box (4), and the output rod of the driving motor (601) is provided with the rolling part (602) penetrating through the box (4).

6. A facestock extruder as claimed in claim 5, wherein: The rolling part (602) comprises a driving rod (6021), a driving gear (6022), a driving roller (6023), a driven gear (6024), a driven rod (6025) and a driven roller (6026), the driving rod (6021) penetrating through the right side wall of the box (4) is fixed with the output shaft of the driving motor (601), the outer surface of the driving rod (6021) and located at the inner side and the outer side of the box (4) are respectively fixed with the driving roller (6023) and the driving gear (6022), the rear side of the driving gear (6022) is engaged with the driven gear (6024), the inner side of the driven gear (6024) is fixed with the driven rod (6025), the driven rod (6025) penetrates through the right side wall of the box (4), and the outer surface of the driven rod (6025) and located in the box (4) is fixed with the driven roller (6026).

7. A facestock extruder as claimed in claim 6, wherein: The driving rod (6021) and the driven rod (6025) both extend to the left side wall of the inner cavity of the box (4), and the driving rod (6021) and the driven rod (6025) are both rotationally connected with the left wall of the box (4) through bearings.

8. A facestock extruder as claimed in claim 1, wherein: The front side of the base (1) is hingedly connected with a movable door, and the bottom of the base (1) is fixed with a plurality of supporting legs.

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