Impurity separation device before fermentation of poria cocos

The impurity separation device for Poria cocos fermentation, which combines a color sorter and a negative pressure pump, uses photoelectric detection and image processing technology to accurately identify impurities and achieves efficient separation through a negative pressure pump and a plastic film structure. This solves the problems of low efficiency and complex equipment in traditional methods and achieves efficient and convenient impurity separation.

CN224072681UActive Publication Date: 2026-04-03GUIZHOU YUANKUN PHARMACEUTICAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing methods for separating impurities before Poria cocos fermentation are inefficient and susceptible to human factors. Traditional equipment has poor separation effect, is cumbersome to operate, and is costly, making it difficult to apply widely.

Method used

The system employs a color sorter combined with a negative pressure pump and a waste removal mechanism. It uses photoelectric detection and image processing technology to accurately identify impurities, utilizes the cross-groove structure of the negative pressure pump and plastic film to achieve efficient impurity separation, and performs secondary screening by rotating the material disc driven by a motor.

Benefits of technology

It improves the efficiency of impurity separation in Poria cocos, ensures the accuracy and convenience of separation, reduces equipment maintenance costs, and is suitable for practical production applications.

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Abstract

The utility model relates to the technical field of poria cocos impurity separation, and discloses an impurity separation device before poria cocos fermentation, which comprises two groups of slide ways, electric slide blocks are slidably mounted in the two groups of slide ways, and concave seats are fixedly mounted on the side walls of the two groups of electric slide blocks. According to the technical scheme, after the material disc is moved to the bottom of the color sorter, the color sorter can quickly find out poria cocos with poor conditions and impurities in the material disc through precise matching of photoelectric detection and image processing technologies, signals are transmitted to the control processor, meanwhile, the negative pressure pump and the corresponding electric valves are driven, and the color sorter is driven to work. Due to the fact that the plastic films are installed at the bottoms of the material boxes, and the cross-shaped grooves are formed in the middles of the plastic films, after the strong negative pressure is guided into the material boxes from the material suction pipes, impurities distributed in the material grooves can penetrate through the cross-shaped grooves to be guided into the material suction pipes and are concentrated in the collecting box, and the impurities can be conveyed through the material suction pipes. The poria cocos impurity separation effect is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of impurity separation technology in Poria cocos, specifically to a device for separating impurities before Poria cocos fermentation. Background Technology

[0002] Currently, in the processing of Poria cocos, the separation of impurities before fermentation is a crucial step. Traditional methods of impurity separation mainly rely on manual selection, which is not only inefficient but also easily affected by human factors, leading to incomplete impurity separation and affecting the subsequent fermentation process and the quality of the finished Poria cocos product.

[0003] While some automated impurity separation equipment has emerged in the market with the development of technology, these devices still have many shortcomings in terms of separation effect, ease of operation, and cost-effectiveness. For example, some devices use simple screening or air blowing methods, which often make it difficult to effectively distinguish impurities that are similar in appearance to Poria cocos, resulting in poor separation effect. In addition, some devices have complex structures, are cumbersome to operate, and have high maintenance costs, which is not conducive to their widespread application in actual production.

[0004] Therefore, we propose a device for separating impurities before Poria cocos fermentation. The device uses a color sorter to accurately sieve the Poria cocos arranged side by side, and in conjunction with a waste removal mechanism, it can efficiently remove the sieved impurities. Utility Model Content

[0005] The purpose of this invention is to provide a device for separating impurities before Poria cocos fermentation, which solves the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a device for separating impurities before fermentation of Poria cocos, comprising a slide, wherein two sets of slides are provided, and electric sliders are slidably installed in both sets of slides. Concave seats are fixedly installed on the side walls of both sets of electric sliders. A material tray is rotatably installed between the two sets of concave seats, and an impurity removal mechanism is installed on the material tray.

[0007] The impurity removal mechanism includes multiple sets of equidistantly distributed material boxes fixedly installed on the material tray, a material trough opened in the middle of each set of material boxes, a plastic film fixedly installed at the bottom of each set of material troughs, a cross groove opened in the middle of each set of plastic films, a collection box fixedly installed at one end between two sets of slides, a negative pressure pump fixedly installed on one side inside the collection box, and multiple sets of equidistantly distributed suction pipes connected to the top of the collection box.

[0008] Optionally, the material trough extends through the bottom of the material box, each set of suction pipes corresponds to the bottom of multiple sets of parallel material boxes, the negative pressure pump outlet port extends through the side wall of the collection box and communicates with the outside, and the negative pressure end of the negative pressure pump is connected to the inner cavity of the collection box.

[0009] Optionally, a motor is fixedly installed inside the concave seat on one side, the motor drive output end is connected to the transmission shaft, and the other end of the transmission shaft is fixedly installed to the side wall of the material tray.

[0010] By adopting the above technical solution, the material tray can be driven to rotate.

[0011] Optionally, mounting brackets are fixedly installed on both sides of the two sets of slides, connecting brackets are fixedly installed on the top of the two sets of mounting brackets, and a color sorter is fixedly installed between the two sets of connecting brackets.

[0012] By adopting the above technical solutions, support can be provided for the color sorter.

[0013] Optionally, the color sorter corresponds to multiple sets of suction tubes, and each set of suction tubes is fixedly equipped with an electric valve.

[0014] By adopting the above technical solution, the internal flow rate of multiple suction pipes can be controlled.

[0015] Optionally, a bracket is fixedly installed on the top of the collection box, and multiple sets of equidistant positioning holes are provided on the bracket, with each set of positioning holes corresponding to a set of suction pipes.

[0016] By adopting the above technical solution, multiple sets of suction pipes can be supported.

[0017] Compared with the prior art, the beneficial effects of the technical solution of this application are as follows:

[0018] The technical solution of this application involves moving the material tray to the bottom of the color sorter. The color sorter, through the precise coordination of photoelectric detection and image processing technology, can quickly locate the poor-quality Poria cocos and impurities in the material tray and transmit the signal to the control processor. At the same time, it drives the negative pressure pump and the corresponding electric valve. The strong negative pressure is delivered from the corresponding suction pipe. Since each set of material boxes is equipped with a plastic film at the bottom and a cross groove is opened in the middle of the plastic film, when the strong negative pressure is introduced into the material box from the suction pipe, the impurities distributed in the material box will pass through the cross groove and be introduced into the suction pipe and concentrated in the collection box, which greatly improves the separation effect of Poria cocos impurities.

[0019] A motor is fixedly installed inside a concave seat on one side, and the other end of the motor drive shaft is fixedly installed to the side wall of the material tray. When the Poria cocos in the material tray is screened and moved to the material trough on one side of the slide, the motor can be driven to rotate the material tray 180 degrees, which can quickly discharge the selected Poria cocos on the material tray, making it easier for the material tray to screen the Poria cocos raw materials again. Attached Figure Description

[0020] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0021] Figure 1 This is a schematic diagram of the overall structure of a device for separating impurities before fermentation of Poria cocos according to this utility model.

[0022] Figure 2 This is a schematic diagram of the color sorter and collection box distribution structure of a Poria cocos pre-fermentation impurity separation device according to the present invention;

[0023] Figure 3 This is a schematic diagram of the material box structure of a device for separating impurities before fermentation of Poria cocos according to this utility model.

[0024] In the diagram: 1. Slide rail; 11. Electric slider; 12. Concave seat; 13. Material tray; 14. Motor; 2. Material box; 21. Material trough; 22. Plastic film; 23. Cross groove; 24. Collection box; 25. Negative pressure pump; 26. Suction pipe; 3. Mounting frame; 31. Connecting frame; 32. Color sorter; 33. Bracket; 34. Electric valve. Detailed Implementation

[0025] Please see Figure 1-3 This utility model provides a technical solution: a device for separating impurities before fermentation of Poria cocos, including a slide 1, which is provided in two sets. Electric sliders 11 are slidably installed in both sets of slide 1. Concave seats 12 are fixedly installed on the side walls of both sets of electric sliders 11. A material tray 13 is rotatably installed between the two sets of concave seats 12. A waste removal mechanism is installed on the material tray 13.

[0026] The waste removal mechanism includes multiple sets of equidistantly distributed material boxes 2 fixedly installed on the material tray 13, a material trough 21 opened in the middle of each set of material boxes 2, a plastic film 22 fixedly installed at the bottom of each set of material troughs 21, a cross groove 23 opened in the middle of each set of plastic films 22, a collection box 24 fixedly installed at one end between two sets of slides 1, a negative pressure pump 25 fixedly installed on one side inside the collection box 24, and multiple sets of equidistantly distributed suction pipes 26 connected to the top of the collection box 24. The material trough 21 penetrates through the bottom of the material box 2, each set of suction pipes 26 corresponds to the bottom of the multiple sets of parallel material boxes 2, the outlet of the negative pressure pump 25 penetrates through the side wall of the collection box 24 and connects to the outside, and the negative pressure end of the negative pressure pump 25 is connected to the inner cavity of the collection box 24.

[0027] After the material tray 13 is moved to the bottom of the color sorter 32, the color sorter 32 can quickly find the poor-quality Poria cocos and impurities in the material tray 13 through the precise combination of photoelectric detection and image processing technology. The signal is sent to the control processor, which drives the negative pressure pump 25 and the corresponding electric valve 34. The strong negative pressure is delivered from the corresponding suction pipe 26. Since each set of material boxes 2 is equipped with a plastic film 22 at the bottom, and the plastic film 22 has a cross groove 23 in the middle, when the strong negative pressure is introduced into the material box 2 from the suction pipe 26, the impurities distributed in the material trough 21 will pass through the cross groove 23 and be introduced into the suction pipe 26 and concentrated in the collection box, which greatly improves the separation effect of Poria cocos impurities.

[0028] In this technical solution, a motor 14 is fixedly installed inside the concave seat 12 on one side. The drive output end of the motor 14 is connected to the transmission shaft, and the other end of the transmission shaft is fixedly installed to the side wall of the material tray 13, which can drive the material tray 13 to rotate.

[0029] After the Poria cocos in the material tray 13 has been screened, it is moved to the material trough 21 on one side of the slide 1. The motor 14 can drive the material tray 13 to rotate, so that the material tray 13 can rotate 180 degrees, which can quickly discharge the selected Poria cocos on the material tray 13, making it easier for the material tray 13 to screen the Poria cocos raw materials again.

[0030] In this technical solution, the color sorter 32 corresponds to multiple sets of suction pipes 26, and each set of suction pipes 26 is fixedly equipped with an electric valve 34, which can control the internal flow of the multiple sets of suction pipes 26.

[0031] When the electric valve 34 on the corresponding suction pipe 26 is opened, a strong negative pressure can be conveyed in the suction pipe 26, which will guide the unqualified Poria cocos in the material box 2 into the collection box 24.

[0032] In this technical solution, a bracket 33 is fixedly installed on the top of the collection box 24. The bracket 33 has multiple sets of equidistant positioning holes, which correspond to each set of suction pipes 26 and can support the multiple sets of suction pipes 26.

[0033] After the material tray 13 is moved to the bottom of the color sorter 32, the material tray 13 will be distributed on the top of multiple sets of suction tubes 26. With the bracket 33 fixedly installed on the outside of the multiple sets of suction tubes 26, the multiple sets of suction tubes 26 can be supported to ensure that the suction tubes 26 are always supported at the bottom of the material tray 13.

[0034] In this technical solution, mounting brackets 3 are fixedly installed on both sides of the two sets of slides 1, and connecting brackets 31 are fixedly installed on the top of the two sets of mounting brackets 3. A color sorter 32 is fixedly installed between the two sets of connecting brackets 31, which can support the color sorter 32.

[0035] Once the material tray 13 is moved to the bottom of the color sorter 32, the color sorter 32 will quickly locate the poor-quality Poria cocos and impurities in the material tray 13 through the precise combination of photoelectric detection and image processing technology.

[0036] In use, the Poria cocos is first evenly spread in the material tray 13 by a sorting machine and manual labor, ensuring that each set of material boxes 2 on the material tray 13 contains one set of Poria cocos blocks. The electric sliders 11 in the two sets of slides 1 drive the material tray 13 filled with Poria cocos to move along the slides 1. After the material tray 13 moves to the bottom of the color sorter 32, the color sorter 32, through precise coordination of photoelectric detection and image processing technology, can quickly find the Poria cocos of poor quality and impurities in the material tray 13, and transmits the signal to the control processor. Simultaneously, the negative pressure pump 25 and the corresponding electric valve 34 are driven, and strong negative pressure is delivered from the corresponding suction pipes 26. Since each set of material boxes 2 has a plastic film 22 installed at the bottom... Furthermore, a cross groove 23 is provided in the middle of the plastic film 22. When a strong negative pressure is introduced into the material box 2 from the suction pipe 26, the impurities distributed in the material trough 21 will pass through the cross groove 23 and be introduced into the suction pipe 26 and concentrated in the collection box, which greatly improves the separation effect of Poria cocos impurities. A motor 14 is fixedly installed inside the concave seat 12 on one side, and the other end of the drive shaft of the motor 14 is fixedly installed on the side wall of the material tray 13. When the Poria cocos in the material tray 13 is screened and moved to the material trough 21 on one side of the slide 1, the motor 14 can be driven to rotate the material tray 13, so that the material tray 13 rotates 180 degrees, which can quickly discharge the selected Poria cocos on the material tray 13, making it easier for the material tray 13 to screen the Poria cocos raw materials again.

Claims

1. A device for separating impurities before Poria cocos fermentation, comprising a slide (1), characterized in that: The slide (1) is provided in two sets. Electric sliders (11) are slidably installed in both sets of slides (1). Concave seats (12) are fixedly installed on the side walls of both sets of electric sliders (11). A material tray (13) is rotatably installed between the two sets of concave seats (12). A waste removal mechanism is installed on the material tray (13). The impurity removal mechanism includes multiple sets of equidistantly distributed material boxes (2) fixedly installed on the material tray (13), a material trough (21) opened in the middle of each set of material boxes (2), a plastic film (22) fixedly installed at the bottom of each set of material troughs (21), a cross groove (23) opened in the middle of each set of plastic films (22), a collection box (24) fixedly installed at one end between two sets of slides (1), a negative pressure pump (25) fixedly installed on one side inside the collection box (24), and multiple sets of equidistantly distributed suction pipes (26) connected to the top of the collection box (24).

2. The impurity separation device for Poria cocos before fermentation according to claim 1, characterized in that: The material trough (21) penetrates the bottom of the material box (2), and each set of suction pipes (26) corresponds to the bottom of multiple sets of parallel material boxes (2). The outlet of the negative pressure pump (25) penetrates the side wall of the collection box (24) and communicates with the outside. The negative pressure end of the negative pressure pump (25) is connected to the inner cavity of the collection box (24).

3. The impurity separation device for Poria cocos before fermentation according to claim 1, characterized in that: A motor (14) is fixedly installed inside the concave seat (12) on one side. The output end of the motor (14) is connected to the transmission shaft, and the other end of the transmission shaft is fixedly installed to the side wall of the material tray (13).

4. The impurity separation device for Poria cocos before fermentation according to claim 1, characterized in that: Both sides of the two sets of slides (1) are fixedly installed with mounting brackets (3), and both sets of mounting brackets (3) are fixedly installed with connecting brackets (31) on top. A color sorter (32) is fixedly installed between the two sets of connecting brackets (31).

5. The impurity separation device for Poria cocos before fermentation according to claim 4, characterized in that: The color sorter (32) corresponds to multiple sets of suction pipes (26), and each set of suction pipes (26) is fixedly equipped with an electric valve (34).

6. The impurity separation device for Poria cocos before fermentation according to claim 1, characterized in that: The top of the collection box (24) is fixedly installed with a bracket (33), and the bracket (33) has multiple sets of equidistant positioning holes, which correspond to each set of suction pipes (26).