Conveying type needle detector

Abstract

The utility model relates to the related technical field of garment processing equipment, and provides a conveying type needle detector which comprises a needle detector body and a pair of outer grooves, the outer grooves are formed in the two ends of the top of the needle detector body, a classification conveying assembly is arranged in the needle detector body and the outer grooves, and a support is fixed to the surface of the needle detector body. The sorting conveying assembly comprises a pair of telescopic air cylinders, the telescopic air cylinders are installed in an outer groove, a pair of telescopic rods are arranged in the outer groove, the output ends of the telescopic air cylinders are connected with side frames, the side frames are connected with one ends of the telescopic rods, and an auxiliary conveying belt is arranged between the side frames. By means of the technical scheme, the technical problems that in the prior art, good products and defective products cannot be automatically classified and conveyed, workers need to manually distinguish the good products and the defective products after detection is completed, efficiency is low, and mistaken distinguishing is prone to occurring are solved.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the technical field of garment processing equipment, and more specifically, to a conveyor-type needle detector. Background Technology

[0002] In modern industrial production, especially in industries such as food, textiles, and toys, product quality control is paramount. Needle detectors, as key equipment for detecting the presence of metallic foreign objects in products, directly impact product quality and safety. However, existing conveyor-type needle detectors have significant drawbacks. On the production line, after products pass through the needle detector, they cannot be automatically sorted and conveyed as good or defective products. This necessitates manual sorting by staff after inspection, which is not only inefficient but also prone to missorting.

[0003] Misclassification can lead to defective products containing metallic foreign objects entering the market, posing potential safety risks to consumers. Conversely, qualified products may be misjudged and treated as defective, resulting in resource waste and economic losses. With the continuous expansion of production scale and increasingly stringent product quality requirements, the shortcomings of traditional needle detectors are becoming increasingly apparent. There is an urgent need for a new type of conveyor-type needle detector capable of automatically classifying and conveying qualified and defective products, reducing manual intervention, and improving detection accuracy and production efficiency. Utility Model Content

[0004] To overcome the above-mentioned defects, the embodiments of this disclosure provide a conveyor-type needle detector, which solves the technical problem that the prior art cannot automatically classify and convey good and defective products, which requires staff to manually distinguish them after the inspection is completed. This is not only inefficient, but also prone to misclassification.

[0005] According to one aspect, at least one embodiment of this disclosure provides a delivery-type needle detector, comprising:

[0006] The needle detector body and a pair of outer grooves, the outer grooves being formed at both ends of the top of the needle detector body;

[0007] A sorting and conveying assembly is disposed in the main body of the needle detector and the outer groove;

[0008] A bracket and a limiting component, wherein the bracket is fixed to the surface of the needle detector body and the limiting component is disposed on the bracket;

[0009] The sorting and conveying assembly includes a pair of telescopic cylinders installed in the outer groove. A pair of telescopic rods are provided in the outer groove. The output end of the telescopic cylinder is connected to a side frame. The side frame is connected to one end of the telescopic rod. An auxiliary conveyor belt is provided between the side frames.

[0010] As a further technical solution, a pair of rolling rods are rotatably connected between the side frames. The rolling rods are located between the conveyor belt of the main body of the needle detector and the auxiliary conveyor belt. A return conveyor belt is provided at the bottom of the main body of the needle detector.

[0011] As a further technical solution, a baffle is provided at the bottom of the main body of the needle detector, and a pair of slots are opened on the side end face of the main body of the needle detector, and a receiving box is inserted into the slots.

[0012] As a further technical solution, a limiting component is also included. The limiting component includes several sliding sleeves, each of which is slidably connected to the bracket. A groove is provided on the top of the bracket, and a limiting baffle is provided on the outside of the sliding sleeve.

[0013] As a further technical solution, the top of the sliding sleeve is connected to a bolt by a threaded connection, and a support block is provided at the lower end of the bolt, with the support block supported in the groove.

[0014] As a further technical solution, the baffle is fixed at an inclined angle, and the lower end of the baffle is located above the return conveyor belt.

[0015] As a further technical solution, the bracket has an overall L-shaped structure.

[0016] As a further technical solution, the lower end surface of the support block is an anti-slip structural surface.

[0017] As a further technical solution, the upper surface of the auxiliary conveyor belt and the rolling rod is lower than the surface of the conveyor belt of the main body of the needle detector.

[0018] The beneficial effects of the embodiments disclosed herein are as follows:

[0019] 1. The beneficial effects of the classification and conveying component in this disclosure are that the telescopic cylinder and telescopic rod work together to flexibly adjust the position of the secondary conveyor belt, the rolling rod helps the product to transition between different conveyor belts to ensure smooth conveying, and the return conveyor belt, baffle and receiving box work together to realize the automatic collection of unqualified products. The entire component realizes the automatic classification and conveying of good and bad products, improves production efficiency and reduces the risk of human error in sorting.

[0020] 2. In this disclosure, the beneficial effect of the limiting component is that the sliding sleeve can slide on the bracket and can be precisely adjusted according to the product size. The bolts and support blocks fix the sliding sleeve to ensure stability. The limiting baffle effectively restricts the lateral position of the product, so that the product is always in the optimal detection path and improves the detection accuracy. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0022] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;

[0023] Figure 2 This is an isometric drawing of the present disclosure;

[0024] Figure 3 This is an isometric sectional view of the present disclosure;

[0025] Figure 4 Appendix to this disclosure Figure 3 Enlarged view of part A in the middle;

[0026] In the diagram: 1. Main body of the needle detector; 2. Outer groove; 3. Support frame; 4. Sorting and conveying assembly; 4-1. Telescopic cylinder; 4-2. Telescopic rod; 4-3. Side frame; 4-4. Secondary conveyor belt; 4-5. Rolling rod; 4-6. Return conveyor belt; 4-7. Baffle; 4-8. Slot; 4-9. Receiving box; 5. Limiting assembly; 5-1. Sliding sleeve; 5-2. Groove; 5-3. Limiting baffle; 5-4. Bolt; 5-5. Support block. Detailed Implementation

[0027] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0028] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0029] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0030] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0031] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0032] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0033] like Figures 1-4 As shown, a conveyor-type needle detector according to an embodiment of the present disclosure includes:

[0034] The needle detector body 1 and a pair of outer grooves 2 are provided at both ends of the top of the needle detector body 1;

[0035] The sorting and conveying component 4 is installed in the main body 1 and the outer groove 2 of the needle detector;

[0036] The bracket 3 and the limiting component 5 are fixed on the surface of the needle detector body 1, and the limiting component 5 is set on the bracket 3.

[0037] The sorting and conveying assembly 4 includes a pair of telescopic cylinders 4-1, which are installed in the outer groove 2. A pair of telescopic rods 4-2 are provided in the outer groove 2. The output end of the telescopic cylinders 4-1 is connected to a side frame 4-3. The side frame 4-3 is connected to one end of the telescopic rod 4-2. A secondary conveyor belt 4-4 is provided between the side frames 4-3. A pair of rolling rods 4-5 are rotatably connected between the side frames 4-3. The rolling rods 4-5 are located between the conveyor belt and the secondary conveyor belt 4-4 of the main body 1 of the needle detector. A return conveyor belt 4-6 is provided at the bottom of the main body 1 of the needle detector. A baffle 4-7 is provided at the bottom of the main body 1 of the needle detector. A pair of slots 4-8 are opened on the side end face of the main body 1 of the needle detector. A receiving box 4-9 is inserted into the slots 4-8.

[0038] In some examples, during the garment production process, garments inspected by the needle detector need to be sorted and conveyed to allow for different processing of qualified and unqualified garments. For this purpose, a sorting and conveying assembly 4 is designed. This assembly includes a pair of telescopic cylinders 4-1 installed in a groove 5-2. A side frame 4-3, located at the output end of the telescopic cylinders 4-1, is flush with the surface of the main body 1 of the needle detector. The telescopic movement of the telescopic cylinders 4-1 moves the side frame 4-3, thereby adjusting the position of the auxiliary conveyor belt 4-4. A pair of telescopic rods 4-2, located in the outer groove 2, are connected to one end of the side frame 4-3, providing auxiliary support and guidance to ensure the side frame 4-3 remains stable during movement and does not shift. The auxiliary conveyor belt 4-4, located between the side frames 4-3, is used to convey qualified garments. A pair of rolling rods 4-5, rotatably connected between the side frames 4-3, are located... The presence of the rolling rod 4-5 between the conveyor belt of the main body 1 and the auxiliary conveyor belt 4-4 ensures that the garment can smoothly transition from the conveyor belt of the main body 1 to the auxiliary conveyor belt 4-4, guaranteeing the continuity of garment conveying. The return conveyor belt 4-6 set at the bottom of the main body 1 provides a return channel for defective garments. When the needle detector detects defects such as broken needles in the garment, the side frame 4-3 can move forward, opening the gap between it and the conveyor belt of the main body 1. The garment will be guided to the return conveyor belt 4-6 and sent back for reprocessing or repair. The baffle 4-7 set at the bottom of the main body 1 serves to block and guide, ensuring that the garment can accurately slide into the return conveyor belt 4-6. A pair of slots 4-8 opened on the side end face of the main body 1, with a receiving box 4-9 inserted inside, are used to receive defective garments.

[0039] like Figures 1-4 As shown, this embodiment also includes a limiting component. The limiting component 5 includes several sliding sleeves 5-1, each of which is mounted on the bracket 3. The bracket 3 has a groove 5-2 on its top. A limiting baffle 5-3 is provided on the outside of the sliding sleeve 5-1. A bolt 5-4 is threadedly connected to the top of the sliding sleeve 5-1. A support block 5-5 is provided at the lower end of the bolt 5-4 and is supported in the groove 5-2.

[0040] In some examples, ensuring the garment is precisely positioned for inspection in the workflow of a garment needle detector is crucial for accurate detection results. To address this, a limiting component 5 is designed. This component includes multiple sliding sleeves 5-1 mounted on a support 3. The sliding sleeves 5-1 can slide freely on the support 3 to adjust their position. A groove 5-2 is formed at the top of the support 3. A bolt 5-4 and a support block 5-5 at the lower end of the bolt 5-4, connected to the top of the sliding sleeve 5-1 via a threaded connection, support and fix the sliding sleeve 5-1 within the groove 5-2, thus achieving both fixed and adjustable position. The limiting baffle 5-3 at the bottom of the sliding sleeve 5-1 restricts the lateral position of the garment during transport, ensuring the garment passes through the needle detector along a predetermined path for inspection.

[0041] For example, such as Figure 3 As shown, baffle 4-7 is fixed at an inclined angle, and the lower end of baffle 4-7 is located above the return conveyor belt 4-6.

[0042] In some examples, by tilting the baffle 4-7, it acts as a ramp, allowing the fallen clothing to slide smoothly onto the return conveyor belt 4-6.

[0043] For example, such as Figure 1 As shown, the support 3 has an overall L-shaped structure.

[0044] In some examples, the L-shaped structure makes one end of the bracket 3 open, which facilitates the sliding sleeve 5-1 to be slid off.

[0045] For example, such as Figure 4 As shown, the lower end surface of support block 5-5 is an anti-slip structural surface.

[0046] In some examples, the anti-slip structural surface enhances the anti-slip and stabilizing effect between the support block 5-5 and the groove 5-2.

[0047] For example, such as Figure 3 As shown, the upper surfaces of the auxiliary conveyor belt 4-4 and the rolling rod 4-5 are lower than the surface of the conveyor belt of the main body 1 of the needle detector.

[0048] In some examples, the lower position allows the garment to slide smoothly from the roller 4-5 onto the secondary conveyor belt 4-4 without getting stuck.

[0049] In actual use: The product to be tested is placed on the conveyor belt of the main body 1 of the needle detector. The product moves with the conveyor belt and is tested. If the product is qualified, the telescopic cylinder 4-1 retracts, and the auxiliary conveyor belt 4-4 is aligned with the conveyor belt of the main body 1 of the needle detector. The product is smoothly transferred to the auxiliary conveyor belt 4-4 by the rolling rod 4-5 and sent out. If the product is unqualified, the telescopic cylinder 4-1 extends, and the auxiliary conveyor belt 4-4 is misaligned with the conveyor belt of the main body 1 of the needle detector. The unqualified product slides down the baffle 4-7 to the return conveyor belt 4-6 and finally falls into the receiving box 4-9. At the same time, the position of the sliding sleeve 5-1 in the limiting component 5 can be adjusted according to the product size and fixed by bolts 5-4 and support blocks 5-5, so that the limiting baffle 5-3 limits the product. The telescopic cylinder 4-1 and other components are programmed and controlled by the control program of the main body 1 of the needle detector.

[0050] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A conveyer-type needle detector characterized by comprising: Include: The needle detector main body (1) and a pair of outer groove (2), the outer groove (2) is opened in the top of the needle detector main body (1) both ends; Classification conveying assembly (4), the classification conveying assembly (4) is arranged in the needle detector main body (1) and the outer groove (2); Support (3) and limiting assembly (5), the support (3) is fixed on the surface of the needle detector main body (1), and the limiting assembly (5) is arranged on the support (3); The classification conveying assembly (4) includes a pair of telescopic cylinders (4-1), the telescopic cylinder (4-1) is installed in the outer groove (2), a pair of telescopic rods (4-2) is arranged in the outer groove (2), the output end of the telescopic cylinder (4-1) is connected with the side frame (4-3), the side frame (4-3) is connected with one end of the telescopic rod (4-2), and the vice conveying belt (4-4) is arranged between the side frame (4-3).

2. The conveyor-type needle detector according to claim 1, characterized in that A pair of rolling rods (4-5) are rotatably connected between the side frame (4-3), the rolling rod (4-5) is located between the conveying belt of the needle detector main body (1) and the vice conveying belt (4-4), and the backflow conveying belt (4-6) is arranged at the bottom of the needle detector main body (1).

3. The conveyor-type needle detector according to claim 2, wherein The bottom of the needle detector main body (1) is provided with a baffle (4-7), and a pair of clamping grooves (4-8) are formed in the side end face of the needle detector main body (1), and the receiving box (4-9) is inserted and arranged in the clamping groove (4-8).

4. The conveyor-type needle detector according to claim 1, wherein It also includes limiting assembly (5), the limiting assembly (5) includes several sliding sleeves (5-1), the sliding sleeve (5-1) is connected on the support (3), the recess (5-2) is formed in the top of the support (3), and the limiting baffle (5-3) is arranged outside the sliding sleeve (5-1).

5. The conveyor-type needle detector according to claim 4, wherein The top of the sliding sleeve (5-1) is connected with a bolt (5-4) through thread cooperation, the lower end of the bolt (5-4) is provided with a supporting block (5-5), and the supporting block (5-5) is supported in the recess (5-2).

6. The conveyor-type needle detector according to claim 3, wherein The baffle (4-7) is fixed at an inclined angle, and the lower end of the baffle (4-7) is located above the backflow conveying belt (4-6).

7. The conveyor-type needle detector according to claim 1, wherein The support (3) is in the form of L-shaped structure.

8. The conveyor-type needle detector according to claim 5, wherein The lower end surface of the supporting block (5-5) is an antiskid structure surface.

9. The conveyor-type needle detector according to claim 2, wherein The upper end surface of the vice conveying belt (4-4) and the rolling rod (4-5) is lower than the surface of the conveying belt of the needle detector main body (1).

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