Cleaning device for metal roller machining

Abstract

The utility model discloses a cleaning device for metal roller processing, which relates to the technical field of industrial equipment cleaning equipment and comprises a protective cover, a cleaning component and a base, the protective cover is mounted at the top end of the base, the cleaning component is fixedly mounted in the protective cover, and the cleaning component comprises a cleaning component arranged at the inner middle end of the protective cover and a cleaning component arranged at the inner middle end of the base. A cleaning barrel is movably connected to the middle end of the interior of the protective cover, a mesh screen is arranged in the cleaning barrel in a sleeved mode, a cleaning box is fixedly installed at the top end of the base, baffles are fixedly installed at the two ends of one side of the cleaning box, and a material sliding plate is fixedly installed at the middle ends of the baffles and located below the cleaning barrel. A fan is fixedly installed in the middle of the top end of the baffle, a brush is movably installed at the top end of the cleaning cylinder, and a supporting plate is fixedly connected to the top end of the brush. Therefore, the efficient and thorough cleaning effect is achieved, the operation efficiency of the equipment is improved, the service life of the equipment is prolonged, and the working efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of industrial equipment cleaning technology, and in particular relates to a cleaning device for metal roller processing. Background Technology

[0002] Currently, the main cleaning methods for metal rollers include manual wiping, high-pressure water gun cleaning, and chemical cleaning. Among them, manual wiping is labor-intensive, inefficient, and difficult to clean in some areas. Although high-pressure water gun cleaning is more effective, it is costly and can easily wear down the roller surface.

[0003] In recent years, some cleaning devices have begun to adopt automated designs, using spray components and cleaning components to achieve rapid cleaning, reduce manual operation, and effectively extend the service life of metal rollers by reducing wear and corrosion.

[0004] However, some cleaning devices may have specific requirements for the material or surface condition of the metal rollers and cannot be applied to all types of metal rollers. Automated cleaning devices and laser cleaning technology require a high level of technical expertise from operators and need to be maintained and operated by professionals.

[0005] Therefore, it is necessary to design a device for cleaning metal rollers for processing. By setting up baffles and sliding plates, and installing two fans at the top center of the baffles, the moisture on the surface of the metal rollers can be evaporated more quickly, reducing the subsequent drying time. Utility Model Content

[0006] To address the aforementioned problems, the purpose of this invention is to provide a cleaning device for metal roller processing.

[0007] To achieve the above objectives, this utility model proposes a cleaning device for metal roller processing, including a protective cover, a cleaning component, and a base. The protective cover is installed on the top of the base, and the cleaning component is fixedly installed inside the protective cover.

[0008] The cleaning assembly includes a cleaning cylinder movably connected to the inner middle of a protective cover, a screen fitted inside the cleaning cylinder, a cleaning box fixedly installed at the top of a base, baffles fixedly installed at both ends of one side of the cleaning box, a sliding plate fixedly installed at the middle of the baffle, the sliding plate being located below the cleaning cylinder, and a fan fixedly installed at the top center of the baffle.

[0009] In one example, a brush is movably mounted on the top of the cleaning cylinder, and a support plate is fixedly connected to the top of the brush.

[0010] In one example, a drive wheel is snapped onto one side of the bottom of the cleaning drum. The drive wheel is connected to the central shaft of the driven wheel. The recess of the drive wheel engages with the edge of the cleaning drum. A belt is sleeved on the middle of the drive wheel. The other end of the belt is sleeved on the output end of the motor. The motor is fixedly mounted on the top of the base.

[0011] In one example, a water pump is fixedly installed at the top of the base and adjacent to the motor, and a water pipe is movably installed on one side of the outer top of the protective cover, with the bottom end of the water pipe connected to a hole opened at the top of the water pump.

[0012] In one example, a door panel is fixedly installed at the center of the front end of the baffle.

[0013] In one example, a drain pipe is movably installed on one side of the bottom of the cleaning tank.

[0014] In one example, the cleaning cylinder is a hollow cylindrical tube.

[0015] In one example, the cleaning tank is funnel-shaped.

[0016] The cleaning device for metal roller processing proposed in this utility model can bring the following beneficial effects:

[0017] 1. This utility model, through the setting of baffles and sliding plates, and the installation of two fans at the top center of the baffle, can accelerate the evaporation of moisture on the surface of the metal roller and reduce the subsequent drying time.

[0018] 2. This utility model uses belt drive between the motor and the cleaning drum, which drives the brush to move along with the cleaning drum and screen. During the cleaning process, the cleaning agent is poured into the cleaning drum. The rotation direction of the cleaning drum and screen allows the brush's movement trajectory to cover all parts of the metal roller surface. The cleaning drum and screen perform omnidirectional rotation cleaning, working together to achieve a highly efficient and thorough cleaning effect. At the same time, it improves the operating efficiency and service life of the equipment, and increases work efficiency. Attached Figure Description

[0019] The accompanying drawings, which are included to provide a further understanding of the present invention and constitute a part of this invention, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0020] Figure 1 This is a schematic diagram of the overall structure of a cleaning device for metal roller processing according to the present invention.

[0021] Figure 2 This is a schematic diagram of the cleaning cylinder and the front elevation structure of the cleaning device for metal roller processing according to the present invention.

[0022] Figure 3 This is a side view structural diagram of the cleaning cylinder, external water pipe, cleaning box, and fan of a cleaning device for metal roller processing according to the present invention.

[0023] Figure 4 This is a schematic diagram of the cleaning cylinder, driven wheel, motor, and water pump structure of a cleaning device for metal roller processing according to the present invention.

[0024] Figure 5 This is a schematic diagram of the cleaning cylinder and the external water pipe of a cleaning device for metal roller processing according to the present invention, showing the driven wheel node connected to the driving wheel.

[0025] The attached figures are labeled as follows:

[0026] 1. Protective cover; 2. Base; 3. Cleaning cylinder; 4. Screen; 5. Brush; 6. Support plate; 7. Drive wheel; 8. Driven wheel; 9. Belt; 10. Motor; 11. Water pump; 12. Water pipe; 13. Cleaning tank; 14. Baffle; 15. Sliding plate; 16. Door panel; 17. Fan; 18. Drain pipe; 19. Bracket. Detailed Implementation

[0027] To more clearly illustrate the overall concept of this utility model, a detailed description is provided below with reference to the accompanying drawings.

[0028] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0031] In this invention, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "a solution," "some solutions," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that solution or example is included in at least one solution or example of this invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same solution or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more solutions or examples.

[0032] like Figures 1-5 As shown in the figure, an embodiment of the present invention provides a cleaning device for metal roller processing, which includes a protective cover 1, a cleaning component, and a base 2. The protective cover 1 is installed on the top of the base 2, and the cleaning component is fixedly installed inside the protective cover 1.

[0033] The cleaning assembly includes a cleaning cylinder 3 movably connected to the middle of the interior of a protective cover 1. The cleaning cylinder 3 is a hollow cylindrical drum, and a screen 4 is fitted inside the cleaning cylinder 3 to clean the metal rollers. A brush 5 is movably mounted on the top of the cleaning cylinder 3, and a support plate 6 is fixedly connected to the top of the brush 5. The support plate 6 provides support and a point of force for the soft brush 5. A drive wheel 7 is snapped onto one side of the top of the cleaning cylinder 3, and the recess of the drive wheel 7 engages with the edge of the cleaning cylinder 3. A belt 9 is fitted onto the middle of the drive wheel 7, and the other end of the belt 9 is fitted onto the output end of a motor 10. The motor 10 is fixedly mounted on the top of the base 2. When the support plate 6 rotates... The motor 10 drives the cleaning drum 3 to rotate. Since the driving wheel 7 is connected to the central shaft of the driven wheel 8, when the driving wheel 7 drives the driven wheel 8 to rotate via the belt 9, it also drives the cleaning drum 3 and the screen 4 to rotate. This ensures that the speed and direction of the cleaning drum 3 are appropriate, which can guarantee the cleaning effect without damaging the metal roller due to excessive speed. The motor 10 and the cleaning drum 3 are connected by the belt 9. The belt 9 can maintain appropriate tension to prevent slippage and ensure transmission efficiency. Therefore, the belt 9 can provide greater flexibility and facilitate the adjustment of the rotation ratio, while also playing a buffering role. The rotation and pressure of the cleaning drum 3 and the screen 4 are appropriate when driven by the motor 10.

[0034] A water pump 11 is fixedly installed at the top of the base 2, adjacent to the motor 10. A drain pipe 12 is movably installed on one side of the outer top of the protective cover 1. The bottom end of the drain pipe 12 is connected to a hole opened at the top of the water pump 11. During the metal roller cleaning process, a large amount of impurities will remain on the surface of the object. At this time, the water pump 11 generates a strong water flow, which allows the water pipe 12 to wash away the impurities attached to the surface of the object, reducing manual intervention. First, when the metal roller enters the cleaning cylinder 3, the water pipe 12 will pre-rinse the metal roller to wash away the relatively loose dirt on the surface of the metal roller. Second, after the pre-rinse is completed, the brush 5 starts to work. The motor 10 rotates and drives the belt 9, which in turn drives the drive wheel 7 to rotate. Since the drive wheel 7 is connected to the central shaft of the driven wheel 8, the force of the drive wheel 7 is transmitted to the driven wheel 8, which drives the driven wheel 8. The cleaning drum 3 and the screen 4 are rotated. Finally, the belt 9 drives the motor 10 and the cleaning drum 3, which in turn drives the brush 5 to move with the cleaning drum 3 and the screen 4. During the cleaning process, the cleaning agent is poured into the cleaning drum 3. The rotation direction of the cleaning drum 3 and the screen 4 allows the movement trajectory of the brush 5 to cover all parts of the surface of the metal roller. The cleaning drum 3 and the screen 4 perform a full-range rotation cleaning movement, working together to achieve a highly efficient and thorough cleaning effect. At the same time, it improves the operating efficiency and service life of the equipment and increases work efficiency. During the washing process, the brush 5 will come into contact with the surface of the metal roller. After the brush 5 is cleaned, the water pipe 12 will spray water again to rinse the metal roller. This rinsing is to completely wash away the foam generated during the cleaning process of the brush 5. The intensity and angle of the rinsing water flow can also be adjusted.

[0035] A cleaning tank 13 is fixedly installed at the top of the base 2. The cleaning tank 13 is funnel-shaped. During the cleaning process, a large amount of wastewater containing impurities will be generated. The wastewater can stay inside the cleaning tank 13 for a certain period of time, and the impurities will be separated through sedimentation, allowing the wastewater to be recycled. A drain pipe 18 is movably installed on one side of the bottom of the cleaning tank 13. The settled wastewater can be discharged through the drain pipe 18. During the cleaning process, personal protective equipment such as protective clothing, gloves, and safety glasses should be worn to ensure the safety of the workers. The cleaning tank 13 is fixedly installed at the top of the base 2. Two baffles 14 are fixedly installed at both ends of one side of the cleaning tank 13. A sliding plate 15 is fixedly installed in the middle of the baffle 14. Located below the cleaning cylinder 3, the top center of the baffle 14 is fixedly equipped with a fan 17, which accelerates the evaporation of moisture on the surface of the metal roller and reduces subsequent drying time. The front center of the baffle 14 is fixedly equipped with a door plate 16, which is used to first block the sliding plate 15 when the cleaned metal roller is tilted out from the sliding plate 15, and then quickly blows dry and evaporates the moisture on the surface of the object remaining on the sliding plate 15. The bottom end of the base 2 is fixedly equipped with a bracket 19, which is a support structure that bears the weight of the equipment and the metal roller during the cleaning process. The bracket 19 can ensure that the cleaning device remains stable during operation and avoid displacement or tilting caused by vibration or external force.

[0036] The various embodiments in this specification are described in a progressive manner. Similar or identical parts between embodiments can be referred to mutually. Each embodiment focuses on describing the differences from other embodiments. In particular, the system embodiments are basically similar to the method embodiments, so the description is relatively simple; relevant parts can be referred to the descriptions in the method embodiments.

[0037] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A cleaning device for metal roller processing, comprising a protective cover (1), a cleaning assembly, and a base (2), characterized in that: The protective cover (1) is installed on the top of the base (2), and the cleaning assembly is fixedly installed inside the protective cover (1); The cleaning assembly includes a cleaning cylinder (3) movably connected to the middle of the inner side of a protective cover (1), a screen (4) fitted inside the cleaning cylinder (3), a cleaning box (13) fixedly installed at the top of the base (2), baffles (14) fixedly installed at both ends of one side of the cleaning box (13), a sliding plate (15) fixedly installed at the middle of the baffle (14), the sliding plate (15) being located below the cleaning cylinder (3), and a fan (17) fixedly installed at the middle of the top of the baffle (14).

2. The cleaning device for metal roller processing according to claim 1, characterized in that: A brush (5) is movably installed at the top of the cleaning cylinder (3), and a support plate (6) is fixedly connected to the top of the brush (5).

3. The cleaning device for metal roller processing according to claim 2, characterized in that: A drive wheel (7) is attached to one side of the bottom of the cleaning drum (3). The drive wheel (7) is connected to the central shaft of the driven wheel (8). The concave part of the drive wheel (7) engages with the edge of the cleaning drum (3). A belt (9) is sleeved on the middle end of the drive wheel (7). The other end of the belt (9) is sleeved on the output end of the motor (10). The motor (10) is fixedly installed on the top of the base (2).

4. The cleaning device for metal roller processing according to claim 1, characterized in that: A water pump (11) is fixedly installed at the top of the base (2) and adjacent to the motor (10). A water pipe (12) is movably installed on one side of the outer top of the protective cover (1). The bottom end of the water pipe (12) is connected to the hole opened at the top of the water pump (11).

5. The cleaning device for metal roller processing according to claim 1, characterized in that: A door panel (16) is fixedly installed at the middle of the front end of the baffle (14).

6. The cleaning device for metal roller processing according to claim 1, characterized in that: A drain pipe (18) is movably installed on one side of the bottom of the cleaning tank (13).

7. A cleaning device for metal roller processing according to claim 1, characterized in that: The cleaning cylinder (3) is a hollow cylindrical tube.

8. A cleaning device for metal roller processing according to claim 6, characterized in that: The cleaning tank (13) is funnel-shaped.

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