Welding fixture for lead-acid storage battery production
By designing a welding fixture with a workbench, mounting slot, mounting block, fixing mechanism, and clamping mechanism, the problems of unstable installation and clamping of lead-acid battery welding fixtures were solved, realizing the stable disassembly of the mounting block and convenient clamping of lead-acid batteries, thus expanding the scope of application.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-04-03
AI Technical Summary
Existing lead-acid battery welding fixtures have problems such as unstable mounting blocks, difficulty in disassembly, limited applicability, and unstable clamping, making it difficult to remove lead-acid batteries.
A welding fixture was designed, comprising a worktable, mounting slot, mounting block, fixing mechanism, moving mechanism, and clamping mechanism. The mounting block is securely fixed and disassembled through components such as a turntable, arc block, gear, T-bar, and spring, making it easy to use in different positions. The lead-acid battery is securely clamped through screws, movable blocks, clamping blocks, and rubber pads.
The stability and applicability of the mounting block are improved, making it easy to disassemble and install in different positions. At the same time, it enhances the clamping stability of lead-acid batteries and makes them easier to remove.
Smart Images

Figure CN224073665U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lead-acid battery production technology, specifically a welding fixture for lead-acid battery production. Background Technology
[0002] Currently, the existing lead-acid battery manufacturing industry usually requires quantitative acid injection of products. After the battery is assembled into a semi-finished product, a certain amount of electrolyte is injected into the semi-finished battery. After the battery is injected with electrolyte, it undergoes multiple charge and discharge cycles, and the electrolyte reacts chemically with the substances inside the battery, giving the battery a certain charge and discharge capacity. Generally, the assembled batteries are rectangular in shape, and welding fixtures are often required during the production of lead-acid batteries.
[0003] In the Chinese utility model patent application CN217727692U, a welding fixture for lead-acid battery production has the advantage of clamping and fixing the lead-acid battery vertically, thereby fixing the entire lead-acid battery to the fixture base plate, facilitating stable welding operations of external welding components on the fixed lead-acid battery. However, it does not solve the problems of insufficient stability of the mounting block, inconvenience in disassembling the mounting block to install it in the appropriate position, and limited applicability of the device; and the instability of clamping the lead-acid battery, making it inconvenient to remove the clamped lead-acid battery. Utility Model Content
[0004] The purpose of this invention is to provide a welding fixture for lead-acid battery production, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A welding fixture for lead-acid battery production includes a workbench with a mounting groove at the top and a mounting block at the top. The bottom of the mounting block is located inside the mounting groove. Limiting grooves are formed around the mounting groove. A cavity is formed inside the mounting block, and a mounting cavity is formed at the top of the cavity. A fixing mechanism is provided inside the cavity, and a moving mechanism is provided inside the mounting cavity. A fixing cavity is formed at the top of the mounting cavity, and a clamping mechanism is provided inside the fixing cavity.
[0007] Preferably, the fixing mechanism includes a turntable, an arc-shaped block, a movable groove, a limiting block, a T-shaped rod, and a spring. The turntable is movably arranged inside the cavity via a bearing. The arc-shaped block is fixedly arranged around the turntable. The movable groove is formed around the cavity. The limiting block is movably arranged inside the movable groove. A T-shaped rod is provided at one end of the limiting block. One end of the T-shaped rod is located inside the cavity. A spring is sleeved on one end of the T-shaped rod. One end of the limiting block is located inside the limiting groove.
[0008] Preferably, the moving mechanism includes a movable rod, a first gear, and a second gear. The movable rod is movably mounted on one side of the mounting cavity via a bearing. The first gear is fixedly mounted on one end of the movable rod, and the second gear is movably mounted on the bottom end of the mounting cavity. The first gear and the second gear mesh with each other, and the bottom end of the second gear passes through the cavity and is fixedly connected to the top of the turntable.
[0009] Preferably, the clamping mechanism includes a screw, a movable block, a fixed post, a clamping block, and a rubber pad. The screw is movably mounted inside the fixed cavity via a bearing. The threads at both ends of the screw are opposite. Movable blocks are sleeved on both ends of the screw. A fixed post is fixedly mounted inside the fixed cavity, passing through the movable blocks. The top of the movable block passes through the movable block and is mounted on the top of the mounting block. A clamping block is fixedly mounted on the top of the movable block. A rubber pad is fixedly mounted on one side of the clamping block.
[0010] Preferably, one end of the movable rod passes through the mounting block and is positioned on one side of the mounting block, and a first handle is fixedly provided on one end of the movable rod.
[0011] Preferably, one end of the screw passes through the mounting block and is positioned on one side of the mounting block, and a second handle is fixedly provided on one end of the screw.
[0012] Preferably, sliders are fixedly provided on both sides of the limiting block, and sliding grooves are provided on both sides of the movable groove, with one side of the slider being movably disposed inside the sliding groove.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This welding fixture for lead-acid battery production, by rotating a first handle, drives a first gear to rotate via a movable rod. The first and second gears mesh, causing the second gear to rotate, which in turn rotates a turntable, moving an arc-shaped block. A spring pushes a T-shaped rod, which in turn moves a limiting block out of its limiting groove, releasing the mounting block from its fixation and allowing it to be installed in the appropriate position. Rotating the first handle again drives the first gear via the movable rod, which in turn drives the turntable, causing the arc-shaped block to rotate and push the T-shaped rod. The T-shaped rod then pushes the limiting block, securing it firmly within the limiting groove and fixing the mounting block in place. This device, utilizing the first handle, movable rod, first gear, second gear, turntable, arc-shaped block, T-shaped rod, spring, limiting block, and limiting groove, improves the stability of the mounting block installation, facilitates disassembly of the mounting block for installation at different locations, and expands the device's applicability.
[0015] 2. This welding fixture for lead-acid battery production places the lead-acid battery on top of the mounting block, positioning it between the clamping blocks. The opposing threads at both ends of the screw cause the movable blocks on either side to move in opposite directions when the screw rotates. A fixed post passes through the movable block, allowing it to slide only along the direction of the fixed post. Rotating the second handle moves the movable block inward via the screw, causing the clamping block to move inward as well, bringing the rubber pad on one side of the clamping block into contact with the lead-acid battery, thus clamping it. When it is necessary to remove the clamped lead-acid battery, rotating the second handle moves the movable block outward via the screw, causing the clamping block to move outward and releasing the lead-acid battery. This device, using the second handle, screw, movable block, fixed post, clamping block, and rubber pad, improves the stability of clamping the lead-acid battery and facilitates its removal. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a front structural cross-sectional view of the present invention;
[0018] Figure 3 This is a top view of the structure of this utility model;
[0019] Figure 4 This utility model Figure 3 Enlarged diagram of point A in the middle.
[0020] In the diagram: 1. Workbench; 2. Mounting slot; 3. Mounting block; 4. Limiting slot; 5. Cavity; 6. Mounting cavity; 7. Fixed cavity; 8. Turntable; 9. Arc-shaped block; 10. Movable slot; 11. Limiting block; 12. T-shaped rod; 13. Spring; 14. Movable rod; 15. First gear; 16. Second gear; 17. Screw; 18. Movable block; 19. Fixed column; 20. Clamping block; 21. Rubber pad; 22. First handle; 23. Second handle; 24. Slider; 25. Slide groove. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-4 As shown, this utility model provides a technical solution:
[0023] A welding fixture for lead-acid battery production includes a workbench 1, a mounting groove 2 at the top of the workbench 1, a mounting block 3 at the top of the workbench 1, the bottom of the mounting block 3 being located inside the mounting groove 2, limit grooves 4 around the mounting groove 2, a cavity 5 inside the mounting block 3, a mounting cavity 6 at the top of the cavity 5, a fixing mechanism inside the cavity 5, a moving mechanism inside the mounting cavity 6, a fixing cavity 7 at the top of the mounting cavity 6, and a clamping mechanism inside the fixing cavity 7. Using this device, a lead-acid battery is placed on the top of the mounting block 3, so that the lead-acid battery is positioned between clamping blocks 20. The clamping mechanism clamps the lead-acid battery, the moving mechanism drives a turntable 8 to rotate, and the fixing mechanism fixes the mounting block 3.
[0024] In this embodiment, preferably, the fixing mechanism includes a turntable 8, an arc-shaped block 9, a movable groove 10, a limiting block 11, a T-shaped rod 12, and a spring 13. The turntable 8 is movably mounted inside the cavity 5 via bearings. Arc-shaped blocks 9 are fixedly mounted around the turntable 8. Movable grooves 10 are formed around the cavity 5. Limiting blocks 11 are movably mounted inside the movable grooves 10. A T-shaped rod 12 is mounted at one end of the limiting block 11, with one end of the T-shaped rod 12 positioned inside the cavity 5. A spring 13 is sleeved on one end of the T-shaped rod 12. One end of the limiting block 11 is positioned inside the limiting groove 4. Through the above-described assembly... The installation block 3 is fixed in place by rotating the arc-shaped block 9 via the turntable 8, which in turn pushes the T-shaped rod 12 via the spring 13. The T-shaped rod 12 then moves the limiting block 11 out of the limiting groove 4, thus removing the fixing of the installation block 3. The installation block 3 is then installed in the appropriate position. The first handle 22 is rotated, which in turn drives the first gear 15 to rotate via the movable rod 14. The second gear 16 then drives the turntable 8 to rotate, causing the arc-shaped block 9 to rotate and push the T-shaped rod 12. The T-shaped rod 12 then pushes the limiting block 11, which is then firmly fixed inside the limiting groove 4.
[0025] In this embodiment, preferably, the moving mechanism includes a movable rod 14, a first gear 15, and a second gear 16. The movable rod 14 is movably mounted on one side of the mounting cavity 6 via a bearing. The first gear 15 is fixedly mounted on one end of the movable rod 14, and the second gear 16 is movably mounted on the bottom end of the mounting cavity 6. The first gear 15 and the second gear 16 mesh with each other. The bottom end of the second gear 16 passes through the cavity 5 and is fixedly connected to the top end of the turntable 8. Through the above device, the movable rod 14 drives the first gear 15 to rotate. The meshing of the first gear 15 and the second gear 16 causes the second gear 16 to rotate, thereby driving the turntable 8 to rotate.
[0026] In this embodiment, preferably, the clamping mechanism includes a screw 17, a movable block 18, a fixed post 19, a clamping block 20, and a rubber pad 21. The screw 17 is movably mounted inside the fixed cavity 7 via bearings. The threads at both ends of the screw 17 are opposite. Movable blocks 18 are sleeved at both ends of the screw 17. A fixed post 19 is fixedly mounted inside the fixed cavity 7, passing through the movable block 18. The top end of the movable block 18 passes through the movable block 18 and is positioned at the top of the mounting block 3. The top end of the movable block 18 is positioned at the top of the mounting block 3. A clamping block 20 is fixedly mounted at the top end of the movable block 18. A rubber pad 21 is fixedly mounted on one side of the clamping block 20. Through the above-described device, the threads at both ends of the screw 17 are opposite, causing the movable blocks 18 on both sides to move in different directions when the screw 17 rotates. The fixed post 19 passes through the movable block 18, so that the movable block 18 can only slide along the direction of the fixed post 19. The screw 17 drives the movable block 18 to move inward, causing the clamping block 20 to move inward, so that the rubber pad 21 on one side of the clamping block 20 contacts the lead-acid battery and clamps the lead-acid battery. When it is necessary to remove the clamped lead-acid battery, the screw 17 drives the movable block 18 to move outward, causing the clamping block 20 to move outward and releasing the lead-acid battery.
[0027] In this embodiment, preferably, one end of the movable rod 14 passes through the mounting block 3 and is disposed on one side of the mounting block 3, and a first handle 22 is fixedly disposed on one end of the movable rod 14. Through the above-mentioned device, the movable rod 14 can be easily rotated through the first handle 22.
[0028] In this embodiment, preferably, one end of the screw 17 passes through the mounting block 3 and is disposed on one side of the mounting block 3, and a second handle 23 is fixedly disposed on one end of the screw 17. Through the above-mentioned device, the screw 17 can be easily rotated by the second handle 23.
[0029] In this embodiment, preferably, sliders 24 are fixedly provided on both sides of the limiting block 11, and sliding grooves 25 are provided on both sides of the movable groove 10. One side of the slider 24 is movably disposed inside the sliding groove 25. Through the above-mentioned device, the limiting block 11 can slide in the movable groove 10.
[0030] In this embodiment, a welding fixture for lead-acid battery production is used such that, when the lead-acid battery is placed on top of the mounting block 3, it is positioned between the clamping blocks 20. The opposing threads at both ends of the screw 17 cause the movable blocks 18 on both sides to move in opposite directions when the screw 17 rotates. A fixing post 19 passes through the movable blocks 18, ensuring that the movable blocks 18 can only slide along the direction of the fixing post 19. Rotating the second handle 23 causes the screw 17 to move the movable blocks 18 inwards, thereby moving the clamping blocks 20 inwards. The rubber pad 21 on one side of the clamping block 20 contacts the lead-acid battery, clamping the lead-acid battery. When it is necessary to remove the clamped lead-acid battery, the second handle 23 is turned, which drives the movable block 18 to move outward through the screw 17, causing the clamping block 20 to move outward and releasing the lead-acid battery. Through the above device, the second handle 23, screw 17, movable block 18, fixed post 19, clamping block 20 and rubber pad 21 improve the stability of clamping the lead-acid battery and facilitate the removal of the clamped lead-acid battery.
[0031] Because the production location may need to be changed during the lead-acid battery production process, it is necessary to disassemble mounting block 3 and install the device in a suitable position to facilitate lead-acid battery production. At this time, turning the first handle 22 causes the movable rod 14 to drive the first gear 15 to rotate. The first gear 15 meshes with the second gear 16, causing the second gear 16 to rotate, which in turn drives the turntable 8 to rotate, moving the arc-shaped block 9. The spring 13 pushes the T-shaped rod 12, causing the T-shaped rod 12 to move the limiting block 11 out of the limiting groove 4, thus releasing the fixation of mounting block 3 and installing it in the appropriate position. Turning the first handle 22... 2. The movable rod 14 drives the first gear 15 to rotate, and the second gear 16 drives the turntable 8 to rotate, causing the arc-shaped block 9 to rotate and push the T-shaped rod 12. The T-shaped rod 12 pushes the limiting block 11, making the limiting block 11 stable inside the limiting groove 4, thus fixing the mounting block 3. Through the above device, the first handle 22, movable rod 14, first gear 15, second gear 16, turntable 8, arc-shaped block 9, T-shaped rod 12, spring 13, limiting block 11 and limiting groove 4, the stability of the mounting block 3 is improved, and the mounting block 3 is easy to disassemble and install in different places, thus improving the applicability of the device.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A welding jig for the production of lead-acid accumulators, comprising a worktable (1), characterised in that: The workbench (1) top end is provided with mounting groove (2), the workbench (1) top end is provided with mounting block (3), the mounting block (3) bottom end is arranged in mounting groove (2) inside, the mounting groove (2) around is provided with limit slot (4), the mounting block (3) inside is provided with cavity (5), the cavity (5) top end is provided with installation cavity (6), the cavity (5) inside is provided with fixed mechanism, the installation cavity (6) inside is provided with moving mechanism, the installation cavity (6) top end is provided with fixed cavity (7), the fixed cavity (7) inside is provided with clamping mechanism.
2. A welding fixture for the production of lead-acid batteries according to claim 1, characterized in that: The fixed mechanism includes rotating disc (8), arc block (9), movable slot (10), limit block (11), T-shaped rod (12) and spring (13), the cavity (5) inside is movably provided with rotating disc (8) through bearing, the rotating disc (8) around is fixedly provided with arc block (9), the cavity (5) around is provided with movable slot (10), the movable slot (10) inside is movably provided with limit block (11), the limit block (11) one end is provided with T-shaped rod (12), the T-shaped rod (12) one end is arranged in the cavity (5) inside, the T-shaped rod (12) one end is sleeved with spring (13), the limit block (11) one end is arranged in the limit slot (4) inside.
3. A welding fixture for the production of lead-acid batteries according to claim 2, characterized in that: The moving mechanism includes movable rod (14), first gear (15) and second gear (16), the installation cavity (6) one side is movably provided with movable rod (14) through bearing, the movable rod (14) one end is fixedly provided with first gear (15), the installation cavity (6) bottom end is movably provided with second gear (16), the first gear (15) is engaged with second gear (16), the second gear (16) bottom end passes through cavity (5) and is fixedly connected with rotating disc (8) top end.
4. The welding fixture for lead-acid battery production according to claim 1, characterized in that: The clamping mechanism includes screw rod (17), movable block (18), fixed column (19), clamping block (20) and rubber pad (21), the fixed cavity (7) inside is movably provided with screw rod (17) through bearing, the screw rod (17) both ends are oppositely provided with threads, the screw rod (17) both ends are sleeved with movable block (18), the fixed cavity (7) inside is fixedly provided with fixed column (19) through movable block (18), the movable block (18) top end passes through movable block (18) and is arranged in the mounting block (3) top end, the movable block (18) top end is arranged in the mounting block (3) top end, the movable block (18) top end is fixedly provided with clamping block (20), the clamping block (20) one side is fixedly provided with rubber pad (21).
5. A welding fixture for the production of lead acid batteries according to claim 3, characterized in that: The movable rod (14) one end passes through mounting block (3) and is arranged in mounting block (3) one side, the movable rod (14) one end is fixedly provided with first handle (22).
6. A welding fixture for the production of lead acid batteries according to claim 4, characterized in that: The screw rod (17) one end passes through mounting block (3) and is arranged in mounting block (3) one side, the screw rod (17) one end is fixedly provided with second handle (23).
7. A welding fixture for the production of lead acid batteries according to claim 2, characterized in that: Both sides of the limiting block (11) are fixedly provided with sliding blocks (24), both sides of the movable groove (10) are provided with sliding grooves (25), and one side of the sliding block (24) is movably arranged in the sliding groove (25).
Citation Information
Patent Citations
Welding fixture for lead-acid storage battery production
CN217727692U