Welding device for stainless steel water tank production

Abstract

The utility model provides a welding device for stainless steel water tank production, which relates to the technical field of stainless steel water tanks, and comprises a bottom plate, universal wheels are mounted at four corners of the bottom end of the bottom plate, a mounting cavity is mounted at the top end of the bottom plate, a moving mechanism is arranged in the mounting cavity, a vacuum chuck is mounted at the front end of an air cylinder, and the vacuum chuck is mounted at the rear end of the air cylinder. A steering mechanism is arranged in the mounting seat; according to the stainless steel water tank plate welding device, the vacuum suction cups are arranged, the stainless steel water tank plate can be adsorbed and positioned through the vacuum suction cups, so that the stainless steel water tank plate is more stable during welding, a worker does not need to hold the stainless steel water tank plate while welding, and the practicability of the device during use is greatly improved; and the moving mechanisms are arranged in the mounting cavity, and the heights of the vacuum suction cups can be conveniently adjusted through mutual cooperation of the moving mechanisms, so that stainless steel water tank plates with different heights are positioned, and the use convenience of the device is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of stainless steel water tank technology, and in particular to a welding device for the production of stainless steel water tanks. Background Technology

[0002] Stainless steel water tanks are a new generation of water tank products following fiberglass water tanks. They are precision-molded from SUS304 stainless steel plates, resulting in a beautiful appearance, economic practicality, and a durable structure. Compared to other water tanks, stainless steel water tanks offer numerous advantages, including attractive appearance, light weight, high strength, corrosion resistance, high temperature resistance, clean water quality, leak-proof design, earthquake resistance, no algae growth, no secondary water pollution, easy installation, no maintenance, and easy cleaning. However, stainless steel water tanks require welding equipment for welding during production and assembly.

[0003] Existing stainless steel water tanks are typically welded manually during production and assembly. However, this requires manual support during welding, resulting in low efficiency. Furthermore, the inconvenience of positioning the stainless steel tank panels during welding reduces the practicality of the device. Therefore, this invention proposes a welding device for stainless steel water tank production to solve the above problems. Utility Model Content

[0004] To address the aforementioned problems, this utility model proposes a welding device for the production of stainless steel water tanks, which solves the problem in the prior art that it is inconvenient to position the stainless steel water tank plates during welding, thereby reducing the practicality of the device in use.

[0005] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a welding device for the production of stainless steel water tanks, including a base plate, universal wheels installed at the four corners of the bottom end of the base plate, an installation cavity installed at the top end of the base plate, a moving mechanism provided inside the installation cavity, a placement mechanism provided on one side of the installation cavity, a welding head provided inside the placement mechanism, an installation seat installed at the front end of the installation cavity, a cylinder installed at the front end of the installation seat, a vacuum suction cup installed at the front end of the cylinder, and a steering mechanism provided inside the installation seat;

[0006] The moving mechanism includes a servo motor, a threaded rod, a threaded sleeve, and a limiting structure. The servo motor is mounted on the top of the mounting cavity, and the threaded rod is installed inside the mounting cavity. The output end of the servo motor is connected to one end of the threaded rod, and a threaded sleeve is provided on the outer wall of the threaded rod. One end of the threaded sleeve is connected to one end of the mounting base.

[0007] A further improvement is that the limiting structure includes a limiting groove and a limiting block. The limiting groove is opened on one side inside the mounting cavity, and a limiting block is provided inside the limiting groove. One end of the limiting block is connected to one end of the threaded sleeve.

[0008] A further improvement is that the cross-section of the limiting groove is larger than the cross-section of the limiting block, and the limiting groove and the limiting block form a sliding structure.

[0009] A further improvement is made in that: the steering mechanism includes a rotating seat, a first positioning hole, a second positioning hole, and a positioning pin. One end of the rotating seat is located inside the mounting base and is connected to one end of the cylinder. A first positioning hole is provided on one side of the interior of the rotating seat, and a second positioning hole is provided at the bottom of the interior of the rotating seat. A positioning pin is provided inside the first positioning hole.

[0010] A further improvement is that the positioning pins engage with the first positioning hole and the second positioning hole respectively.

[0011] A further improvement is that the placement mechanism includes a placement seat, a placement groove, a locking block, and a positioning post. The placement seat is installed at one end of the mounting cavity, and a placement groove is formed through the interior of the placement seat. The welding head is located inside the placement groove. A locking block is hinged to one end of the placement seat, and a groove body is hinged to one end of the locking block. A positioning post is installed at the other end of the placement seat.

[0012] The beneficial effects of this utility model are as follows: By incorporating a vacuum suction cup, the stainless steel water tank plate can be adsorbed and positioned, making the stainless steel water tank plate more stable during welding, eliminating the need for workers to hold it while welding, thus greatly improving the practicality of the device; by incorporating a moving mechanism inside the mounting cavity, the height of the vacuum suction cup can be easily adjusted through the cooperation of the servo motor, threaded rod, threaded sleeve, limiting groove, and limiting block of the moving mechanism, thus enabling the positioning of stainless steel water tank plates of different heights, greatly improving the convenience of the device during use; by incorporating a steering mechanism on the inner side of the mounting base, the position of the vacuum suction cup can be adjusted and steered through the cooperation of the rotating seat, first positioning hole, second positioning hole, and positioning pin of the steering mechanism, allowing the vacuum suction cup to position the side plate and top plate during use, thus greatly improving the versatility of the device during use. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the overall structure of the placement mechanism of this utility model;

[0015] Figure 3 This is a schematic diagram of the overall structure of the steering mechanism of this utility model;

[0016] Figure 4 This is a schematic diagram of the overall structure of the moving mechanism of this utility model.

[0017] The components include: 1. Base plate; 2. Casters; 3. Mounting cavity; 4. Welding head; 5. Mounting seat; 6. Cylinder; 7. Vacuum suction cup; 8. Servo motor; 9. Threaded rod; 10. Threaded sleeve; 11. Limiting groove; 12. Limiting block; 13. Rotating seat; 14. First positioning hole; 15. Second positioning hole; 16. Positioning pin; 17. Placement seat; 18. Placement groove; 19. Locking block; 20. Positioning post. Detailed Implementation

[0018] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.

[0019] according to Figure 1 , 2 As shown in Figures 3 and 4, this embodiment proposes a welding device for the production of stainless steel water tanks, including a base plate 1. Universal wheels 2 are installed at the four corners of the bottom end of the base plate 1. An installation cavity 3 is installed at the top end of the base plate 1. A moving mechanism is provided inside the installation cavity 3. A placement mechanism is provided on one side of the installation cavity 3. A welding head 4 is provided inside the placement mechanism. An installation seat 5 is installed at the front end of the installation cavity 3. A cylinder 6 is installed at the front end of the installation seat 5. A vacuum suction cup 7 is installed at the front end of the cylinder 6. A steering mechanism is provided inside the installation seat 5.

[0020] The moving mechanism includes a servo motor 8, a threaded rod 9, a threaded sleeve 10, and a limiting structure. The servo motor 8 is installed at the top of the mounting cavity 3. The threaded rod 9 is installed inside the mounting cavity 3. The output end of the servo motor 8 is connected to one end of the threaded rod 9. The outer wall of the threaded rod 9 is provided with a threaded sleeve 10. One end of the threaded sleeve 10 is connected to one end of the mounting base 5. In use, the servo motor 8 is started to drive the threaded rod 9 to rotate. Therefore, under the limiting position of the limiting groove 11 and the limiting block 12, the threaded rod 9 drives the threaded sleeve 10 to move, thereby driving the vacuum suction cup 7 to move and adjust the vacuum suction cup 7 to an appropriate height. Thus, the stainless steel water tank plates of different heights are positioned, which greatly improves the convenience of the device in use.

[0021] The limiting structure includes a limiting groove 11 and a limiting block 12. The limiting groove 11 is opened on one side inside the mounting cavity 3. The limiting block 12 is provided inside the limiting groove 11. One end of the limiting block 12 is connected to one end of the threaded sleeve 10. The cross-section of the limiting groove 11 is larger than the cross-section of the limiting block 12. The limiting groove 11 and the limiting block 12 form a sliding structure. In use, the mutual cooperation between the limiting groove 11 and the limiting block 12 can limit the movement of the threaded sleeve 10, making the threaded sleeve 10 more stable when moving.

[0022] The steering mechanism includes a rotating seat 13, a first positioning hole 14, a second positioning hole 15, and a positioning pin 16. One end of the rotating seat 13 is disposed inside the mounting base 5, and one end of the rotating seat 13 is connected to one end of the cylinder 6. The first positioning hole 14 is provided on one side of the interior of the rotating seat 13, and the second positioning hole 15 is provided on the lower part of the interior of the rotating seat 13. The positioning pin 16 is disposed inside the first positioning hole 14, and the positioning pin 16 engages with the first positioning hole 14 and the second positioning hole 15 respectively. When it is necessary to fix the stainless steel water tank plate at the top, The operator pulls the positioning pin 16 out of the first positioning hole 14, then rotates the rotating seat 13 to drive the cylinder 6 and vacuum suction cup 7 to rotate, so that the vacuum suction cup 7 is parallel to the mounting cavity 3. Then, the positioning pin 16 is inserted into the second positioning hole 15 to fix the position of the cylinder 6 and vacuum suction cup 7. The vacuum suction cup 7 can be used to position the top plate of the stainless steel water tank, and the position of the vacuum suction cup 7 can be adjusted and rotated, so that the vacuum suction cup 7 can be used to position the side plate and the top plate, thereby greatly improving the versatility of the device in use.

[0023] The placement mechanism includes a placement seat 17, a placement groove 18, a locking block 19, and a positioning post 20. The placement seat 17 is installed at one end of the mounting cavity 3. The placement groove 18 is formed through the interior of the placement seat 17. The welding head 4 is disposed inside the placement groove 18. The locking block 19 is hinged to one end of the placement seat 17, and a groove body is hinged to one end of the locking block 19. The positioning post 20 is installed at the other end of the placement seat 17. In use, the operator pulls the locking block 19 down from above the positioning post 20 and takes the welding head 4 out from inside the placement groove 18, making it more convenient and quick to use or store the welding head 4.

[0024] Working principle: The operator first moves the device to the appropriate position, then removes the stainless steel water tank side panel and places it in the appropriate position. At this time, the servo motor 8 is started to drive the threaded rod 9 to rotate. Therefore, under the limitation of the limiting groove 11 and the limiting block 12, the threaded rod 9 drives the threaded sleeve 10 to move, which in turn drives the vacuum suction cup 7 to move. The vacuum suction cup 7 is adjusted to an appropriate height, and then the cylinder 6 is started to drive the vacuum suction cup 7 to move. The vacuum suction cup 7 is used to pick up the stainless steel water tank side panel and position it. At this time, the operator removes the locking block 19 from the... The positioning pin 20 is pulled down from the top, and the welding head 4 is taken out from the inside of the placement groove 18. At this time, the welding head 4 can be used to weld the water tank. When it is necessary to fix the stainless steel water tank plate on the top, the worker pulls the positioning pin 16 out from the inside of the first positioning hole 14, and then rotates the rotating seat 13 to drive the cylinder 6 and vacuum suction cup 7 to rotate, so that the vacuum suction cup 7 is parallel to the installation cavity 3. Then the positioning pin 16 is inserted into the inside of the second positioning hole 15 to fix the position of the cylinder 6 and vacuum suction cup 7. The vacuum suction cup 7 can be used to position the stainless steel water tank top plate.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A welding device for stainless steel water tank production, comprising a base plate (1), characterized in that: The bottom plate (1) bottom end of four corners is installed universal wheel (2), the top end of the bottom plate (1) is installed installation cavity (3), the inside of installation cavity (3) is provided with moving mechanism, one side of installation cavity (3) is provided with placing mechanism, the inside of placing mechanism is provided with welding head (4), the front end of installation cavity (3) is installed mounting seat (5), the front end of mounting seat (5) is installed air cylinder (6), the front end of air cylinder (6) is installed vacuum chuck (7), the inside of mounting seat (5) is provided with steering mechanism; The moving mechanism includes a servo motor (8), a threaded rod (9), a threaded sleeve (10) and a limiting structure, the servo motor (8) is installed at the top end of the installation cavity (3), the threaded rod (9) is installed inside the installation cavity (3), the output end of the servo motor (8) is connected with one end of the threaded rod (9), the outer wall of the threaded rod (9) is provided with a threaded sleeve (10), one end of the threaded sleeve (10) is connected with one end of the mounting seat (5).

2. The welding device for stainless steel water tank production according to claim 1, characterized in that: The limiting structure includes a limiting groove (11) and a limiting block (12), the limiting groove (11) is opened in one side of the inside of the installation cavity (3), the limiting block (12) is provided inside the limiting groove (11), one end of the limiting block (12) is connected with one end of the threaded sleeve (10).

3. The welding device for stainless steel water tank production of claim 2, characterized in that: The cross section of the limiting groove (11) is larger than the cross section of the limiting block (12), and the sliding structure is formed between the limiting groove (11) and the limiting block (12).

4. The welding device for stainless steel water tank production of claim 1, characterized in that: The steering mechanism includes a rotating seat (13), a first positioning hole (14), a second positioning hole (15) and a positioning pin (16), one end of the rotating seat (13) is provided inside the mounting seat (5), one end of the rotating seat (13) is connected with one end of the air cylinder (6), a first positioning hole (14) is opened in one side of the inside of the rotating seat (13), a second positioning hole (15) is opened below the inside of the rotating seat (13), and a positioning pin (16) is arranged in the first positioning hole (14).

5. The welding device for producing a stainless steel water tank according to claim 4, characterized in that: The positioning pin (16) is respectively clamped with the first positioning hole (14) and the second positioning hole (15).

6. The welding device for stainless steel water tank production of claim 1, characterized in that: The placing mechanism includes a placing seat (17), a placing groove (18), a lock block (19) and a positioning column (20), the placing seat (17) is installed at one end of the installation cavity (3), the placing groove (18) is opened through the inside of the placing seat (17), the welding head (4) is arranged in the placing groove (18), the lock block (19) is hingedly installed at one end of the placing seat (17), one end of the lock block (19) is hingedly installed with a groove body, and the other end of the placing seat (17) is installed with the positioning column (20).

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