High-precision slicing and edging integrated forming device for sun shield lens

Abstract

The utility model provides a high-precision slicing and edging integrated forming device for a sun visor lens, which relates to the technical field of sun visor lens manufacturing instruments and comprises a main body shell, a track frame, a sliding block A, an object taking device, an object taking pump, a spiral motor, an integrated device and a belt motor, the front side and the rear side of the interior of the main body shell are each connected with a track frame in a fastened mode through screws, and the upper side and the lower side of each track frame are each provided with a square groove. A sliding block A and a sliding block B are slidably connected to the upper side and the lower side of the two sets of track frames; and a group of rotating heads are rotationally connected into the circular grooves in one side of the sliding block A and one side of the sliding block B. And a track and a screw moving device are arranged, so that the cutting, grinding and taking device can advance according to a designed route, the shape can be designed at will, and the applicability of the device is higher. Cutting, polishing and taking devices are arranged, so that the overall efficiency can be improved, a polishing head can be replaced, and different polishing effects are achieved. Through the arrangement, the device is simple in overall design and low in manufacturing cost, and the safety is higher through the main body shell and the protective cover.

Description

Technical Field

[0001] This utility model belongs to the technical field of sun visor mirror manufacturing equipment, and more specifically, it relates to a high-precision slicing and edge grinding integrated molding device for sun visor mirrors. Background Technology

[0002] In the automotive interior and outdoor equipment sectors, sun visor lenses, with their functions of shading, anti-glare, and vision adjustment, have become crucial components for ensuring safe driving and a comfortable experience. As consumers' demands for product quality increase, sun visor lenses not only need excellent optical performance, but their shape precision and surface finish also directly affect the assembly effect and user experience. Lens slicing and edge grinding, as core processes determining dimensional accuracy and edge quality, are traditionally handled in separate steps, resulting in low efficiency and difficulty in meeting high-precision production requirements. Simultaneously, with the diversification and personalization of automotive interior designs, the shapes of sun visor lenses are becoming increasingly complex, ranging from conventional rectangles to irregular curved surfaces, placing higher demands on the adaptability of processing equipment and the degree of process integration. Developing a high-precision forming device that integrates slicing and edge grinding can not only reduce process turnaround time and human error but also effectively improve lens production efficiency and yield, which is of great significance for promoting the automation and refinement of sun visor lens manufacturing.

[0003] Based on the above, existing sun visor lens processing methods are no longer sufficient to meet the industry's development needs. Faced with the increasing demand for personalized products and stringent quality standards, traditional step-by-step processing suffers from efficiency and precision bottlenecks. The development of an integrated slicing and edging molding device, through integrated design and intelligent control, can precisely process complex-shaped lenses, shorten production cycles, reduce production costs, and provide an efficient and stable lens manufacturing solution for the automotive interior and outdoor equipment industries. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a high-precision slicing and edge-grinding integrated molding device for sun visor lenses, which solves the problems of low efficiency, complex design, high cost, and poor applicability of existing high-precision slicing and edge-grinding integrated molding devices for sun visor lenses.

[0005] This utility model discloses a high-precision slicing and edge-grinding integrated molding device for sun visor lenses, which is achieved through the following specific technical means:

[0006] A high-precision slicing and edge-grinding integrated molding device for sun visor lenses includes a main shell, a track frame, a slider A, a retrieval device, a retrieval pump, a spiral motor, an integrated device, and a belt motor. The main shell has a set of track frames fastened to its front and rear sides by screws, and each track frame has a set of square grooves on its upper and lower sides. Slider A and slider B are slidably connected to the upper and lower sides of the two sets of track frames. A set of rotating heads is rotatably connected to the circular grooves on one side of slider A and slider B, and a screw is fastened to the circular hole on one side of the rotating head. A belt motor is fastened to the connecting plates on the left and right sides of the main shell by screws. The retrieval device and the integrated device are rotatably connected to the outside of the screw through a circular hole in the middle. The spiral motor is fastened to the connecting plates on one side of the retrieval device and the integrated device by screws. The retrieval pump is clamped to the connecting plate on the other side of the retrieval device through a circular head at its bottom. The retrieval device has a set of circular holes at its top, and a sleeve is fastened to the top of the retrieval device. A grinding motor is fastened to the inner side of the circular tube at the top of the integrated device.

[0007] Furthermore, a pulley is fastened to the rotating shaft on the motor side; a transmission belt is rotatably connected to the outside of the pulley; a clamping block is slidably connected in the T-shaped sliding groove on the slider A side, and the bottom side plate of slider A and the clamping block are fastened to the transmission belt by screws.

[0008] Furthermore, a helical gear is fastened to one side of the rotating shaft of the helical motor, and the outer side of the helical gear meshes with the outer side of the screw; a built-in motor is fastened inside the slider B, and the rotating shaft on one side of the built-in motor is fastened to the rotating head.

[0009] Furthermore, an air tube is fitted inside the round tube head at the top of the retrieval pump, and the air tube is fitted into a round hole on one side of the sleeve; a set of retrieval rods is slidably connected inside the sleeve.

[0010] Furthermore, a set of round covers is fastened to the upper side of the circular tube at the top of the integrated device, and the circular hole in the middle of the round cover is rotatably connected to the top rotating shaft of the grinding motor; a grinding head is fastened to the top rotating shaft of the grinding motor; and a set of laser cutting heads is provided at the bottom of the integrated device.

[0011] Furthermore, a set of support plates is provided on the inner side of the track frame; protective covers are rotatably connected to the circular holes on both sides of the rear of the main body shell via a rotating shaft.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This utility model, by setting up a track and screw moving device, enables the cutting, grinding and picking device to move along the designed route, and can be designed into any shape, making the device more versatile.

[0014] 2. This utility model can improve overall efficiency by setting up cutting, grinding and picking devices. The grinding head can be replaced to achieve different grinding effects.

[0015] 3. Through its design, this utility model features a simple overall device design, low manufacturing cost, and enhanced safety through its main shell and protective cover. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of the present invention.

[0017] Figure 2 This is a schematic diagram of the internal structure of the main body of this utility model.

[0018] Figure 3 This is a schematic diagram of the cutting, grinding and picking device of this utility model.

[0019] Figure 4 This is a cross-sectional structural diagram of the cutting, grinding and picking device of this utility model.

[0020] Figure 5 This is a cross-sectional structural schematic diagram of the mobile device of this utility model and a partial cross-sectional view of the installation of the motor-driven device.

[0021] Figure 6 This is a schematic cross-sectional view of the internal structure of the main body of this utility model.

[0022] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0023] 1. Main body shell; 2. Protective cover; 3. Track frame; 4. Slider A; 5. Lifter; 6. Lifting pump; 7. Screw motor; 8. Integrated unit; 9. Belt motor; 401. Clamping block; 402. Screw; 403. Rotating head; 404. Slider B; 405. Built-in motor; 501. Sleeve; 502. Lifting rod; 601. Air pipe; 701. Screw gear; 801. Round cover; 802. Grinding head; 803. Grinding motor; 901. Transmission belt; 902. Pulley. Detailed Implementation

[0024] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0025] Example:

[0026] As attached Figure 1 To be continued Figure 6 As shown:

[0027] This utility model provides a high-precision slicing and edge-grinding integrated molding device for sun visor lenses, including a main body shell 1, a track frame 3, a slider A4, a picker 5, a picker pump 6, a spiral motor 7, an integrated device 8, and a motor 9. A set of track frames 3 are fastened to the front and rear sides of the interior of the main body shell 1 by screws, and each track frame 3 has a set of square grooves on its upper and lower sides. Slider A4 and slider B404 are slidably connected to the upper and lower sides of the two sets of track frames 3. A set of rotating heads 403 are rotatably connected to the circular grooves on one side of each slider A4 and slider B404, and a circular hole is located on one side of each rotating head 403. The internal fastener is a screw 402; a set of motors 9 are connected to the connecting plates on the left and right sides inside the main body shell 1 by screws; the object picker 5 and the integrated device 8 are rotatably connected to the outside of the screw 402 through the circular hole in the middle part; the screw motor 7 is fastened to the connecting plates on one side of the object picker 5 and the integrated device 8 by screws respectively; the object picker pump 6 is clamped to the connecting plate on the other side of the object picker 5 through the bottom circular head; the top of the object picker 5 has a set of circular holes, and the sleeve 501 is fastened to the top of the object picker 5; a grinding motor 803 is fastened to the inside of the circular tube at the top of the integrated device 8.

[0028] The motor 9 has a pulley 902 fastened to its shaft on one side; a transmission belt 901 is rotatably connected to the outside of the pulley 902; a clamping block 401 is slidably connected to the T-shaped sliding groove on one side of the slider A4, and the bottom side plate of the slider A4 and the clamping block 401 are fastened to the transmission belt 901 with screws. This combination of the motor 9, pulley 902, and transmission belt 901 efficiently transmits the motor's power to the slider A4, enabling stable movement of the slider A4 along a set path, ensuring the continuity and reliability of the equipment operation, and providing stable power output for processing. The connection between the slider A4 and the clamping block 401 via the T-shaped sliding groove and screws to the transmission belt 901 allows for flexible adjustment of the clamping block 401's position according to actual needs, accurately clamping workpieces of different specifications, and ensures that the clamping block 401 and the slider A4 will not easily loosen during transmission, effectively improving the equipment's versatility and operational safety, and meeting diverse operational requirements.

[0029] Among them, a helical gear 701 is fastened to one side of the rotating shaft of the helical motor 7, and the outer side of the helical gear 701 is meshed with the outer side of the screw 402; a built-in motor 405 is fastened inside the slider B404, and the rotating shaft on one side of the built-in motor 405 is fastened to the rotating head 403. The meshing design of the helical gear 701 and the screw 402 can realize the rotation of the integrated device 8 and the picker 5 to change the cutting or grinding function and change the picking angle. The fastening connection between the built-in motor 405 and the rotating head 403 gives the slider integrated device 8 and the picker 5 the function of moving left and right.

[0030] The material retrieval pump 6 has an air pipe 601 fitted inside its top circular tube head, which is also fitted into a circular hole on one side of the sleeve 501. A set of retrieval rods 502 are slidably connected inside the sleeve 501. The fitted connection between the air pipe 601, the material retrieval pump 6, and the sleeve 501 ensures stable gas transmission, providing power to the material retrieval pump. Changes in air pressure drive the retrieval rods 502 to slide within the sleeve 501, ensuring precise and efficient retrieval and meeting the needs of different working conditions. This fitted structure also facilitates quick installation and removal of the air pipe, making equipment maintenance and pipe replacement easier. Furthermore, the air pipe position can be flexibly moved when the layout of the retrieval device needs adjustment, enhancing the convenience and flexibility of the equipment.

[0031] The integrated unit 8 features a set of circular covers 801 fastened to the upper side of its top circular tube, with the central circular hole of the covers 801 rotatably connected to the top shaft of the grinding motor 803. A grinding head 802 is fastened to the top shaft of the grinding motor 803. A set of laser cutting heads is located at the bottom of the integrated unit 8. The rotatable connection between the circular covers 801 and the grinding motor 803 provides stable support for the grinding motor, ensuring its stability during high-speed operation, and effectively reduces frictional wear between the motor and the integrated unit, extending the equipment's lifespan. The combination of the laser cutting head at the bottom and the grinding head 802 at the top of the integrated unit 8 enables integrated cutting and grinding operations at the same workstation, significantly improving processing efficiency, reducing workpiece transfer steps, ensuring processing accuracy, and lowering overall processing costs.

[0032] The inner side of the track frame 3 is equipped with a set of support plates; the circular holes on both sides of the rear of the main body shell 1 are rotatably connected to the protective cover 2 through the rotating shaft. The support plates on the inner side of the track frame 3 can provide stable support for objects placed on the track. The protective cover 2, which is rotatably connected to both sides of the rear of the main body shell 1 through the rotating shaft, can be closed when the equipment is running automatically to prevent splashes from flying out and to prevent dust from entering when the device is not in use, thus extending the service life of the device.

[0033] The specific usage and function of this embodiment are as follows:

[0034] In this invention, a single piece of glass is first placed on the trays on both sides inside the main body shell 1, and its position is adjusted. Then, it is cut. The cutting is performed by the laser head at the bottom of the integrated device 8. When changing the grinding device, the spiral motor 7 is controlled to drive the spiral gear 701 to rotate on the screw 402. The spiral motor 7 drives the integrated device 8 to rotate, rotating the grinding head 802 of the grinding device to the position to be ground. The grinding device is driven by the grinding motor 803 to drive the grinding head 802. After cutting, in order to prevent the lens from falling, the lens is fixed by the lifting rod 502 at the top of the lifting device 5. The lifting rod 502 is raised and lowered inside the sleeve 501 by the lifting pump 6 and the air pipe 601. Then, the lens is fixed by the suction cup at the top of the lifting rod 502. The angle of the picking device can also be changed by the spiral motor 7 and the helical gear 701 connected to the lower picking device 5. The graphic movement of the cutting, grinding and picking device is achieved by the rotation of the screw 402 and the drive of the transmission belt 901. The forward and backward movement is achieved by the slider A4 being fixed to the transmission belt 901 by the clamp 401. The transmission belt 901 is driven by the belt motor 9 and the pulley 902. The left and right movement is achieved by the built-in motor 405 driving the rotating head 403 to drive the screw 402 to rotate. The screw 402 moves left and right by meshing the teeth between the picking device 5 and the integrated device 8. The picking device 5 and the integrated device 8 are driven by their own set of drive devices, do not interfere with each other, and can move independently. During production, the protective cover 2 can be covered to prevent splashes from injuring people.

[0035] Any aspects of this utility model not described in detail are well-known technologies to those skilled in the art.

Claims

1. A high-precision slicing and edge-grinding integrated molding device for sun visor lenses, characterized in that: Including the main body shell (1), track frame (3), slider A (4), object taking device (5), object taking pump (6), spiral motor (7), integrator (8) and motor (9); The two groups of track frames (3) are slidably connected with the slider A (4) and the slider B (404) on the upper and lower sides; a group of rotating heads (403) are rotatably connected in the circular grooves on one side of the slider A (4) and the slider B (404), and a screw rod (402) is tightly connected in the circular hole on one side of the rotating head (403); a group of motors (9) are tightly connected on the connecting plates on the left and right sides in the main body shell (1) by screws; The object taking device (5) and the integrator (8) are rotatably connected outside the screw rod (402) through the circular holes in the middle parts; the spiral motor (7) is tightly connected on the connecting plates on one side of the object taking device (5) and the integrator (8) by screws; the object taking pump (6) is clamped and connected on the connecting plate on the other side of the object taking device (5) through the circular head at the bottom; a group of circular holes are arranged on the top of the object taking device (5), and a sleeve (501) is tightly connected on the top of the object taking device (5); a polishing motor (803) is tightly connected inside the circular tube on the top of the integrator (8).

2. The high-precision slicing and edging integrated forming device for sun visor lenses of claim 1, characterized in that: A belt pulley (902) is tightly connected on the rotating shaft on one side of the motor (9); a transmission belt (901) is rotatably connected outside the belt pulley (902); a clamping block (401) is slidably connected in the T-shaped sliding groove on one side of the slider A (4), and the bottom side plate of the slider A (4) and the clamping block (401) are tightly connected on the transmission belt (901) by screws.

3. The high-precision slicing and edging integrated forming device for sun visor lenses of claim 1, characterized in that: A screw gear (701) is tightly connected on the rotating shaft on one side of the spiral motor (7), and the screw gear (701) is meshed and connected with the outer side of the screw rod (402); an internal motor (405) is tightly connected inside the slider B (404), and the rotating shaft on one side of the internal motor (405) is tightly connected with the rotating head (403).

4. The high-precision slicing and edging integrated forming device for sun visor lenses of claim 1, characterized in that: A gas pipe (601) is clamped and connected in the circular tube head on the top of the object taking pump (6), and the gas pipe (601) is clamped and connected with the circular hole on one side of the sleeve (501); a group of object taking rods (502) are slidably connected inside the sleeve (501).

5. The high-precision slicing and edging integrated forming device for sun visor lenses of claim 1, characterized in that: A group of circular covers (801) are tightly connected on the top of the circular tube of the integrator (8), and the circular hole in the middle of the circular cover (801) is rotatably connected with the rotating shaft on the top of the polishing motor (803); a polishing head (802) is tightly connected on the rotating shaft on the top of the polishing motor (803); a group of laser cutting heads are arranged on the bottom of the integrator (8).

6. The high-precision slicing and edging integrated forming device for sun visor lenses of claim 1, characterized in that: A group of supporting plates are arranged inside the track frame (3); the protective cover (2) is rotatably connected with the circular holes on the two sides of the rear part of the main body shell (1) through rotating shafts.

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