AGM (Absorbed Glass Mat) glass fiber partition plate splitting machine

Abstract

The utility model relates to an AGM glass fiber partition plate dividing and cutting machine, and belongs to the technical field of AGM glass fiber partition plate production. The AGM glass fiber partition plate dividing and cutting machine comprises a machine base, a first driving motor arranged on the left side of the machine base, a sleeve rod arranged at the output end of the first driving motor, a coiled material barrel coaxially and detachably arranged outside the sleeve rod, a hydraulic push rod arranged at the upper end of the machine base and a dividing and cutting knife arranged at the push rod position of the hydraulic push rod; a second driving motor located above the first driving motor is arranged on the left side of the machine base, and a hollow cylinder located over the coiled material cylinder and under the slitting knife is arranged at the position of an output shaft of the second driving motor. According to the AGM glass fiber partition dividing and cutting machine, a dividing and cutting knife is pushed to move downwards through a hydraulic push rod, a flattened AGM glass fiber partition is divided and cut, the accuracy of the size of the divided and cut AGM glass fiber partition is guaranteed, after dividing and cutting are completed, a hollow cylinder continuously rotates to conduct dividing and cutting, meanwhile, a scraping knife on an elastic telescopic assembly is attached to the surface of the hollow cylinder, and therefore the dividing and cutting efficiency of the AGM glass fiber partition is improved. And the cut AGM glass fiber partition plate is subjected to blanking treatment.

Description

Technical Field

[0001] This utility model relates to the field of AGM fiberglass partition production technology, specifically to an AGM fiberglass partition slitting machine. Background Technology

[0002] AGM separator is a high-performance separator material, also known as acid-absorbing glass fiber separator or glass fiber separator. AGM separators are widely used in lead-acid batteries as a separator between the positive and negative electrodes. It can effectively isolate the anode and cathode, prevent electrolyte mixing and short circuits, and also improve the battery's cycle life and self-discharge resistance.

[0003] After the AGM fiberglass separator is produced, it is conveyed to the bottom of the slitting machine via a conveyor structure. The slitting blade of the slitting machine moves down to slit the AGM fiberglass separator to meet the size requirements. However, during the slitting process, the AGM fiberglass separator is in a bent state and cannot be slit in a flat state, so the dimensional accuracy of the AGM fiberglass separator after slitting cannot be guaranteed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an AGM fiberglass partition slitting machine.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an AGM fiberglass partition slitting machine, comprising a base, a drive motor 1 located on the left side of the base, a sleeve rod at the output end of the drive motor 1, a roll of material detachably coaxially mounted on the outside of the sleeve rod, a hydraulic push rod located at the upper end of the base, a slitting blade at the push rod of the hydraulic push rod, a drive motor 2 located on the left side of the base above the drive motor 1, a hollow cylinder located directly above the roll of material and directly below the slitting blade at the output shaft of the drive motor 2, suction holes evenly spaced on the outer wall of the hollow cylinder, a hollow seat coaxially connected to the outside of the hollow cylinder, and an air extraction assembly mounted on the hollow seat;

[0006] The machine base has a mounting base on the left side, located below the hollow cylinder. The mounting base has an elastic telescopic component, and the elastic telescopic component has a scraper blade that contacts the lower surface of the hollow cylinder.

[0007] Using the above technical solution, the AGM fiberglass separators wound on the roll are attached to the outside of the hollow cylinder. Air is drawn in through the suction holes of the suction component, allowing the AGM fiberglass separators to adhere to the outside of the hollow cylinder. Drive motor one rotates the roll to unwind the AGM fiberglass separators, while drive motor two rotates the hollow cylinder to determine the slitting length of the adsorbed AGM fiberglass separators. The rotation of the hollow cylinder and the roll simultaneously ensures that the AGM fiberglass separators are unwound and wound while in a taut state. After determining the slitting length, a hydraulic push rod pushes the slitting blade downwards to slit the flattened AGM fiberglass separators, ensuring the accuracy of the slit dimensions. After slitting, the hollow cylinder continues to rotate while the scraper on the elastic telescopic component adheres to the surface of the hollow cylinder, thus unloading the slit AGM fiberglass separators.

[0008] As a preferred embodiment of this utility model, the sleeve is provided with a threaded groove on the outer side of the roll material, and a threaded limiting seat that contacts the roll material is threadedly connected in the threaded groove.

[0009] By adopting the above technical solution, the coil is limited and installed on the sleeve rod by fastening the threaded limit seat in the threaded groove.

[0010] As a preferred embodiment of this utility model, the slitting blade is aligned with the left and right sides of the hollow cylinder, and the air extraction assembly includes an air pump located at the upper end of the base, with a suction tube connecting the air extraction port of the air pump to the outside of the hollow base.

[0011] Using the above technical solution, the air pump works, and by utilizing the interconnection between the air pump, suction pipe, hollow base and hollow cylinder, the air inside the hollow cylinder is extracted.

[0012] As a preferred technical solution of this utility model, the elastic telescopic component includes an outer cylinder symmetrically distributed on the upper end of the mounting base, a stainless steel spring is provided inside the outer cylinder, and the other end of the stainless steel spring is provided with an inner rod that slides inside the outer cylinder and passes through the outer cylinder, and the other end of the inner rod is connected and fixed to the scraper blade.

[0013] By adopting the above technical solution, the elastic extension and contraction of the stainless steel spring, combined with the sliding of the inner rod inside the outer cylinder, ensures that the scraper on the inner rod is always in contact with the outside of the hollow cylinder for material feeding.

[0014] As a preferred technical solution of this utility model, a pair of clamping slides are slidably provided on the outer side of the upper end of the machine base, and the lower end of the clamping slides is provided with limiting seats that respectively fit the outer side of the left and right sides of the roll material in the shape of a semi-circular ring.

[0015] The limiting seat is located on the side of the slitting knife and the scraper.

[0016] By adopting the above technical solution, it can be ensured that the movement of the limiting seat on the clamping slide against the surface of the roll material can be adjusted according to the width of the AGM fiberglass separator, thereby limiting the two sides of the AGM fiberglass separator.

[0017] As a preferred technical solution of this utility model, the upper end of the clamping slide is provided with a nut, and the nut is internally threaded with a fastening screw that passes through the clamping slide and contacts the machine base.

[0018] By adopting the above technical solution, the clamping slide is locked and fixed by rotating the fastening screw inside the nut, thus ensuring the fixation of the limit seat after adjustment.

[0019] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0020] 1. This AGM fiberglass separator slitting machine adheres the AGM fiberglass separators wound on a roll to the outside of a hollow cylinder. Air is drawn in through the suction holes of the suction component, allowing the AGM fiberglass separators to adhere to the outside of the hollow cylinder. A drive motor rotates the roll to unwind the AGM fiberglass separators, while a second drive motor rotates the hollow cylinder to determine the slitting length of the adhered AGM fiberglass separators. The coordinated rotation of the hollow cylinder and the roll ensures that the AGM fiberglass separators are taut during unwinding and rewinding. After determining the slitting length, a hydraulic pusher moves the slitting blade downwards to slit the flattened AGM fiberglass separators, ensuring dimensional accuracy. After slitting, the hollow cylinder continues to rotate while the scraper on the elastic telescopic component adheres to the surface of the hollow cylinder, thus unloading the slit AGM fiberglass separators.

[0021] 2. This AGM fiberglass separator slitting machine, by adjusting the movement of the limiting seat on the clamping slide against the surface of the roll material, ensures that the two sides of the AGM fiberglass separator can be limited according to the width of the AGM fiberglass separator. By rotating the fastening screw inside the nut and screwing it in, the clamping slide is locked and fixed, ensuring the fixation of the limiting seat after adjustment, thereby avoiding the output slitting deviation of the AGM fiberglass separator and further improving the slitting accuracy. Attached Figure Description

[0022] Figure 1 This is a perspective view of the present utility model;

[0023] Figure 2 This is a rear-view perspective view of the present invention;

[0024] Figure 3 This is a front view of the present utility model;

[0025] Figure 4 This is a right view of the present invention;

[0026] Figure 5 This is a cross-sectional view of the elastic telescopic component of this utility model.

[0027] In the diagram: 1. Base; 2. Drive motor one; 3. Sleeve rod; 4. Roll material tube; 5. Threaded limit seat; 6. Hydraulic push rod; 7. Slitting knife; 8. Drive motor two; 9. Hollow cylinder; 10. Suction hole; 11. Hollow seat; 12. Air pump; 13. Suction pipe; 14. Mounting base; 15. Elastic telescopic component; 1501. Outer cylinder; 1502. Stainless steel spring; 1503. Inner rod; 16. Scraper; 17. Clamping slide; 18. Limit seat; 19. Nut; 20. Fastening screw. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1 to 5 The AGM fiberglass separator slitting machine in this embodiment includes a base 1, a drive motor 2, a sleeve rod 3, a roll material 4, a hydraulic push rod 6, a slitting knife 7, a drive motor 8, a hollow cylinder 9, an air extraction assembly, a mounting base 14, an elastic telescopic assembly 15, a scraper 16, a clamping slide 17, and a limiting seat 18. The drive motor 2 is mounted on the left side surface of the base 1, and its output end is connected and fixed to the sleeve rod 3 via a coupling. The roll material 4 is detachably and concentrically mounted on the outside of the sleeve rod 3. The hydraulic push rod 6 is mounted and fixed on the upper surface of the base 1, and the slitting knife 7 is connected and fixed to its push rod. Machine 2 8 is mounted and fixed on the left side surface of machine base 1, above drive motor 2. Its output shaft is connected and fixed to hollow cylinder 9 through a coupling. Suction hole 10 is opened on the outer wall of hollow cylinder 9. Hollow seat 11 is coaxially connected to the outside of hollow cylinder 9. Air extraction component is provided on hollow seat 11. Mounting seat 14 is fixed on the left side surface of machine base 1, below hollow cylinder 9. Elastic telescopic component 15 is installed on mounting seat 14. Scraper 16 is connected to elastic telescopic component 15. A pair of clamping slides 17 are slidably installed on the outer side of the upper end of machine base 1. Limiting seat 18 that fits the surface of roll 4 is fixed at its lower end.

[0030] The base 1 is the basic component of the entire slitting machine. It is made of high-strength steel and has good stability and load-bearing capacity. Drive motor 1 2 and drive motor 2 8 are installed at different positions on the left side of the base 1. Both are high-precision, high-torque motors that can provide stable power output. The output end of drive motor 1 2 is connected to the sleeve rod 3. The sleeve rod 3 has a threaded groove on its outside. The threaded groove is connected to the threaded limit seat 5, which is used to limit the roll 4. The roll 4 is used to wind up the AGM fiberglass separator.

[0031] The hydraulic push rod 6 is a high-precision hydraulic push rod that can provide stable and reliable thrust. The slitting blade 7 has a sharp cutting edge and can accurately slit the AGM fiberglass partition. The width of the slitting blade 7 is aligned with the left and right sides of the hollow cylinder 9 to ensure the accuracy of the slitting dimensions.

[0032] The hollow cylinder 9 is located directly above the roll 4 and directly below the slitting blade 7. The outer wall of the hollow cylinder 9 is provided with suction holes 10 at equal intervals. The air extraction assembly includes an air pump 12 and a suction pipe 13. The air pump 12 is installed and fixed on the upper surface of the machine base 1. Its air extraction port is connected to the outside of the hollow base 11 through the connecting suction pipe 13. During operation, the air pump 12 extracts the air from the hollow base 11 and the hollow cylinder 9, causing the suction holes 10 to generate negative pressure, which adsorbs and adheres the AGM fiberglass partition to the outside of the hollow cylinder 9.

[0033] Mounting base 14 is fixed on the left side of machine base 1, located below hollow cylinder 9. Elastic telescopic component 15 is installed on mounting base 14, including outer cylinder 1501 symmetrically distributed and fixed on the upper surface of mounting base 14. Stainless steel spring 1502 is fixed inside outer cylinder 1501. The other end of stainless steel spring 1502 is connected and fixed to inner rod 1503. The other end of inner rod 1503 is connected and fixed to the lower surface of scraper 16. Under the elastic action of stainless steel spring 1502, scraper 16 always fits the lower surface of hollow cylinder 9 for cutting AGM fiberglass partitions.

[0034] The lower end of the clamping slide 17 is fixed with a semi-circular limiting seat 18. The limiting seat 18 fits against the left and right sides of the roll 4 and is used to limit the two sides of the AGM fiberglass separator to prevent the separator from shifting during the cutting process. The upper surface of the clamping slide 17 is fixed with a nut 19. The nut 19 is internally threaded with a fastening screw 20. The fastening screw 20 passes through the clamping slide 17 and contacts the machine base 1 to lock and fix the clamping slide 17, ensuring that the limiting seat 18 is fixed after adjustment.

[0035] Structural principle and usage steps: Place the AGM fiberglass partition slitting machine on a flat working site and ensure that the machine base 1 is horizontal and stable.

[0036] One end of the AGM fiberglass separator is led out from the roll 4 and attached to the outside of the hollow cylinder 9. The vacuum pump 12 is started, and the AGM fiberglass separator is adsorbed and attached to the outside of the hollow cylinder 9 through the suction hole 10. The drive motor 2 is started, which drives the roll 4 to rotate and unwind the AGM fiberglass separator. At the same time, the drive motor 8 is started, which drives the hollow cylinder 9 to rotate. The cutting length of the adsorbed AGM fiberglass separator is determined. With the rotation of the hollow cylinder 9 and the roll 4, the AGM fiberglass separator is in a taut state to ensure the flatness of the separator during the cutting process. After the cutting length is determined, the hydraulic push rod 6 is started to push the slitting blade 7 down to cut the flattened AGM fiberglass separator and ensure the accuracy of the cutting size.

[0037] After slitting, the hollow cylinder 9 continues to rotate, moving the slitted AGM fiberglass partitions. The scraper 16 on the elastic telescopic component 15 adheres to the surface of the hollow cylinder 9, scraping off the slitted partitions to complete the unloading process. The scraped partitions can be collected in a designated storage device for subsequent packaging and storage.

[0038] It is equipped with a PLC-based automated control system to achieve centralized control of the AGM fiberglass partition slitting machine.

[0039] Beneficial effect: Through the cooperation of hollow cylinder 9 and air extraction component, AGM fiberglass partition is adsorbed and attached to the outside of hollow cylinder 9. Under the synergistic action of drive motor 1 2 and drive motor 2 8, the partition is kept in a taut state for cutting, which effectively avoids the dimensional deviation caused by partition bending in the traditional cutting process, significantly improves the accuracy of cutting size, and ensures product quality.

[0040] The design of the elastic telescopic component 15 and the scraper 16 enables automatic unloading of the partitions after slitting, further shortening the slitting cycle and meeting the needs of large-scale production.

[0041] The equipment has a reasonable structural design and tight connections between its components. The base 1, guide rails, and limit rails ensure the overall stability of the equipment. The adjustable design of the clamping slide 17 and the limit seat 18 can adapt to AGM fiberglass partitions of different widths, and has good adaptability, which can meet the slitting requirements of different production scales and process requirements.

[0042] In summary, the AGM fiberglass separator slitting machine in this embodiment has a reasonable structure and complete functions. It can effectively improve the slitting accuracy and efficiency of AGM fiberglass separators, reduce labor intensity, and is a highly practical and promising piece of equipment that provides strong support for the production and manufacturing of AGM fiberglass separators.

[0043] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional and known device such as a computer, and the existing publicly available power connection technology will not be elaborated in the text.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. AGM glass fiber separator slitting machine, comprising a machine base and a driving motor one arranged on the left side of the machine base, characterized in that: The output end of the driving motor one is provided with a sleeve rod, the outer part of the sleeve rod is coaxially provided with a coiled material cylinder, a hydraulic push rod is arranged on the upper end of the machine base, a slitting cutter is arranged on the push rod of the hydraulic push rod, the left side of the machine base is provided with a driving motor two above the driving motor one, a hollow cylinder is arranged on the output shaft of the driving motor two above the coiled material cylinder and below the slitting cutter, a plurality of suction holes are arranged on the outer wall of the hollow cylinder at equal intervals, a hollow seat is connected to the outer part of the hollow cylinder coaxially, an air suction assembly is arranged on the hollow seat, a mounting seat is arranged below the hollow cylinder on the left side of the machine base, an elastic telescopic assembly is arranged on the mounting seat, and a scraping cutter is arranged on the elastic telescopic assembly and in contact with the lower surface of the hollow cylinder.

2. The AGM fiberglass separator slitter according to claim 1, wherein: The outer side of the sleeve rod outside the coiled material cylinder is provided with a threaded groove, and a threaded limiting seat in contact with the coiled material cylinder is threadedly connected in the threaded groove.

3. The AGM fiberglass separator slitter according to claim 1, wherein: The slitting cutter is flush with the left and right sides of the hollow cylinder, the air suction assembly comprises an air suction pump arranged on the upper end of the machine base, and a suction pipe is connected between the air suction port of the air suction pump and the outer part of the hollow seat.

4. The AGM fiberglass separator slitter according to claim 1, wherein: The elastic telescopic assembly comprises outer cylinders arranged on the upper end of the mounting seat and symmetrically distributed left and right, a stainless steel spring is arranged in the outer cylinder, the other end of the stainless steel spring is provided with an inner rod sliding in the outer cylinder and penetrating through the outer cylinder, and the other end of the inner rod is connected and fixed with the scraping cutter.

5. The AGM fiberglass separator slitter according to claim 1, wherein: A pair of clamping sliding seats slide on the outer side of the upper end of the machine base, the lower end of the clamping sliding seat is provided with a limiting seat in the form of a semicircular ring body respectively adhering to the left and right outer parts of the coiled material cylinder. The limiting seat is located on the side of the slitting cutter and the scraping cutter.

6. The AGM fiberglass separator slitter according to claim 5, wherein: The upper end of the clamping sliding seat is provided with a nut, and a fastening screw rod penetrating through the clamping sliding seat and in contact with the machine base is threadedly connected in the nut.

Images