Device for removing dust from low-smoke halogen-free cable material

By combining screening and spraying mechanisms, the problem of low dust removal efficiency of low-smoke halogen-free cable materials is solved, achieving efficient removal and water resource recycling, and improving production efficiency.

CN224074750UActive Publication Date: 2026-04-03SICHUAN BAOSHENG NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing low-smoke halogen-free cable materials are prone to dust accumulation during production, transportation, and storage. Current cleaning methods are inefficient and wasteful of water resources, failing to meet production needs.

Method used

A device including a screening mechanism and a spraying mechanism was designed to remove dust by vibrating screening and spraying cleaning, and to recycle water resources.

Benefits of technology

It achieves efficient removal of dust from the surface of low-smoke halogen-free cable materials, saves water resources, facilitates subsequent processing, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a low-smoke halogen-free cable material dust removing device which comprises a base, a screening mechanism is arranged on the base, a spraying mechanism is arranged on the base, the screening mechanism comprises a support, the support is fixedly installed on the base, an installation plate is fixedly installed on the inner wall of the support, and the spraying mechanism is fixedly installed on the installation plate. A vibration motor is mounted at one end of the mounting plate through a shock pad, an insertion frame is arranged at the vibration end of the vibration motor, and a mounting frame is inserted into the inner wall of the insertion frame. According to the low-smoke halogen-free cable material vibration screening device, the screening mechanism is arranged to achieve the purpose of carrying out vibration screening on low-smoke halogen-free cable materials, dust removal is facilitated, the spraying mechanism is arranged to achieve the purpose of spraying the low-smoke halogen-free cable materials in vibration, dust on the surfaces of the low-smoke halogen-free cable materials can be removed, meanwhile, spraying water is recycled, and the environment is protected. And in addition, after the spraying structure is arranged, air blowing and drying can be conducted on the water, and follow-up machining is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of low-smoke halogen-free cable material technology, specifically a device for removing dust from low-smoke halogen-free cable materials. Background Technology

[0002] Low-smoke halogen-free cable material is an environmentally friendly cable material that produces very little smoke and contains no halogens when burned, effectively reducing the release of toxic and harmful gases. It possesses excellent electrical, mechanical, and flame-retardant properties and is widely used in locations with high safety and environmental protection requirements, such as subways, airports, and hospitals.

[0003] Low-smoke halogen-free cable materials are widely used in cable manufacturing due to their environmentally friendly and flame-retardant properties. However, during production, transportation, and storage, dust easily adheres to the surface of these materials. This dust not only affects the appearance of the cable material but can also adversely impact subsequent processing steps, such as affecting the cable's insulation performance. Currently, existing dust removal methods are inefficient and wasteful of water resources, failing to meet production demands.

[0004] Therefore, a device for removing dust from low-smoke halogen-free cable materials is proposed to solve the problems mentioned above. Utility Model Content

[0005] This utility model provides a device for removing dust from low-smoke halogen-free cable materials. It can vibrate and screen the low-smoke halogen-free cable materials to facilitate dust removal, and at the same time, it can recycle water resources to rinse the low-smoke halogen-free cable materials.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a device for removing dust from low-smoke halogen-free cable materials, comprising a base, a screening mechanism and a spraying mechanism on the base, the screening mechanism comprising a bracket fixedly mounted on the base, an mounting plate fixedly mounted on the inner wall of the bracket, a vibration motor mounted on one end of the mounting plate via a shock-absorbing pad, a plug-in frame on the vibration end of the vibration motor, an mounting frame inserted into the inner wall of the plug-in frame, and a screen fixedly mounted on the inner wall of the mounting frame;

[0007] The spraying mechanism includes a water tank, which is fixedly installed on a base. A water pump is installed on the base. The water pump's inlet pipe is connected to the water tank. A filter screen is installed at the end of the water pump's inlet pipe. A pipe body is rotatably connected to the bracket. A conduit is installed at the end of the water pump's outlet pipe. One end of the conduit is rotatably connected to the inner wall of the pipe body.

[0008] Preferably, the bracket is L-shaped, the mounting plate is square, and the plug-in frame is square.

[0009] Preferably, the tube is cylindrical, and a box is fixedly installed at the bottom end of the tube.

[0010] Preferably, the box is square in shape, with a nozzle fixedly installed at the bottom and a fan fixedly installed on the side.

[0011] Preferably, a drive motor is fixedly mounted on the bracket, and a gear is fixedly mounted on the shaft end of the drive motor.

[0012] Preferably, a gear ring is fixedly installed on the tube body, and the gear meshes with the gear ring.

[0013] Preferably, the water tank is square in shape, and a drain pipe is provided on the water tank, with a valve installed on the drain pipe.

[0014] Compared with the prior art, this utility model provides a device for removing dust from low-smoke halogen-free cable materials, which has the following beneficial effects:

[0015] 1. This utility model, by setting up a screening mechanism, serves the purpose of vibrating and screening low-smoke halogen-free cable material, which is conducive to removing dust.

[0016] 2. This utility model, by setting up a spraying mechanism, serves the purpose of spraying the vibrating low-smoke halogen-free cable material, which helps to remove dust from the surface of the low-smoke halogen-free cable material. At the same time, the spraying water is recycled, which helps to save water resources. Furthermore, after the spraying structure, it can be dried by blowing air, which facilitates subsequent processing.

[0017] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a device for removing dust from low-smoke halogen-free cable materials proposed in this utility model.

[0019] Figure 2 This is a front view of the overall structure of a device for removing dust from low-smoke halogen-free cable materials according to this utility model.

[0020] Figure 3 This is a schematic diagram of the mounting frame for a dust removal device for low-smoke halogen-free cable materials proposed in this utility model.

[0021] Figure 4 This is an enlarged schematic diagram of area A of the device for removing dust from low-smoke halogen-free cable materials proposed in this utility model.

[0022] In the diagram: 1. Base; 21. Plug-in frame; 22. Mounting plate; 23. Mounting frame; 24. Bracket; 25. Vibration motor; 26. Screen; 31. Water tank; 32. Water pump; 33. Gear; 34. Conduit; 35. Nozzle; 36. Drive motor; 37. Housing; 38. Fan; 39. Gear ring; 310. Pipe body. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example:

[0025] Please see Figure 1 - Figure 4 This embodiment discloses a dust removal device for low-smoke halogen-free cable materials, comprising a base 1, on which a screening mechanism is installed. This screening mechanism vibrates and screens the low-smoke halogen-free cable material, facilitating dust removal. A spraying mechanism is also installed on the base 1 to spray the vibrating low-smoke halogen-free cable material, removing dust from its surface. The spraying water is recycled, conserving water resources. The screening mechanism includes a bracket 24, which is fixedly installed on the base 1. The bracket 24 supports the mounting plate 22. An installation plate 22 is fixedly installed on the inner wall of 24. The installation plate 22 is used to support the installation of the vibration motor 25. The vibration motor 25 is installed on one end of the installation plate 22 through a shock-absorbing pad. The vibration motor 25 is used to drive the plug-in frame 21 to rotate. The vibration end of the vibration motor 25 is provided with the plug-in frame 21. The plug-in frame 21 is used to support the plug-in of the installation frame 23. The installation frame 23 is plugged into the inner wall of the plug-in frame 21. The installation frame 23 is used to support the installation of the screen 26. The screen 26 is fixedly installed on the inner wall of the installation frame 23. The screen 26 is used to filter dust on the surface of the low-smoke halogen-free cable material.

[0026] The spraying mechanism includes a water tank 31, which is fixedly installed on a base 1. The water tank 31 is used to store spraying water. A water pump 32 is installed on the base 1. The water pump 32 is used to draw water from the water tank 31 into a conduit 34. The inlet pipe of the water pump 32 is connected to the water tank 31. A filter screen is installed at the end of the inlet pipe of the water pump 32 to prevent dust from entering the conduit 34. A pipe body 310 is rotatably connected to a bracket 24. A conduit 34 is installed at the end of the outlet pipe of the water pump 32. One end of the conduit 34 is rotatably connected to the inner wall of the pipe body 310. The conduit 34 is used to transport water into the pipe body 310.

[0027] The bracket 24 is L-shaped and is used to support the installation of the mounting plate 22. The mounting plate 22 is square and the plug-in frame 21 is square. The plug-in frame 21 is used to support the plug-in of the mounting frame 23.

[0028] The pipe body 310 is cylindrical in shape, and a box 37 is fixedly installed at the bottom end of the pipe body 310. The pipe body 310 is designed to deliver water into the box 37.

[0029] The box 37 is square in shape and is designed to support the installation of the spray nozzle 35. The spray nozzle 35 is fixedly installed at the bottom of the box 37. The spray nozzle 35 is used to spray water onto the low-smoke halogen-free cable material to remove dust from its surface. A fan 38 is fixedly installed on the side of the box 37. The fan 38 has a blowing function and can dry the low-smoke halogen-free cable material after the spray cleaning is completed, which facilitates the subsequent processing of the low-smoke halogen-free cable material.

[0030] A drive motor 36 is fixedly mounted on the bracket 24. The drive motor 36 is configured to drive the gear 33 to rotate. The shaft end of the drive motor 36 is fixedly mounted with the gear 33, which is configured to mesh with the gear ring 39.

[0031] A gear ring 39 is fixedly installed on the tube body 310. The gear 33 meshes with the gear ring 39. By setting the gear 33 and the gear ring 39, the tube body 310 is driven to rotate when the drive motor 36 is working.

[0032] The water tank 31 is square in shape. The water tank 31 is set up to store water for spraying and also to facilitate the collection of water from the spraying. A drain pipe is set on the water tank 31, and a valve is set on the drain pipe. By setting a drain pipe with a valve, it is easy to drain the water in the water tank 31.

[0033] During operation, the low-smoke halogen-free cable material is placed onto the screen 26 on the inner wall of the mounting frame 23. Then, the drive motor 36, the vibration motor 25, and the water pump 32 are started. The water pump 32 draws water from the water tank 31, and the water enters the housing 37 through the water pump 32, the conduit 34, and the pipe body 310. The water is then sprayed onto the low-smoke halogen-free cable material by the nozzle 35 at the bottom of the housing 37. Meanwhile, the vibration motor 25 drives the low-smoke halogen-free cable material on the inner wall of the mounting frame 23 to vibrate through the plug-in frame 21. At the same time, the drive motor 36 vibrates through gears... 33 and the toothed ring 39 drive the tube body 310 to rotate. The tube body 310 drives the nozzle 35 to rotate through the housing 37. The spraying of water from the nozzle 35 helps to remove dust from the surface of the low-smoke halogen-free cable material. The cleaned water will fall into the water tank 31. A filter screen is installed at the water inlet pipe of the water pump 32 to facilitate water recycling and save water resources. After cleaning, the water pump 32 is turned off and the blower 38 is started. The blower 38 blows the low-smoke halogen-free cable material to dry it, making it convenient for subsequent processing.

[0034] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. Any method that can achieve its beneficial effect can be implemented. In addition, the electrical components in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Those skilled in the art can control the electrical components through simple programming. Moreover, the existing disclosed power connection technology is also common knowledge in the field. Therefore, the specific structural composition and working principle will not be described in detail in this embodiment.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for removing dust from low-smoke halogen-free cable materials, comprising a base (1), characterized in that: A screening mechanism is provided on the base (1), and a spraying mechanism is provided on the base (1); The screening mechanism includes a bracket (24), which is fixedly installed on the base (1). An installation plate (22) is fixedly installed on the inner wall of the bracket (24). A vibration motor (25) is installed on one end of the installation plate (22) through a shock-absorbing pad. A plug-in frame (21) is provided on the vibration end of the vibration motor (25). An installation frame (23) is plugged into the inner wall of the plug-in frame (21). A screen (26) is fixedly installed on the inner wall of the installation frame (23). The spraying mechanism includes a water tank (31), which is fixedly installed on a base (1). A water pump (32) is installed on the base (1). The water inlet pipe of the water pump (32) is connected to the water tank (31). A filter screen is installed at the end of the water inlet pipe of the water pump (32). A pipe body (310) is rotatably connected to the bracket (24). A conduit (34) is installed at the end of the water outlet pipe of the water pump (32). One end of the conduit (34) is rotatably connected to the inner wall of the pipe body (310).

2. The device for removing dust from low-smoke halogen-free cable materials according to claim 1, characterized in that: The bracket (24) is L-shaped, the mounting plate (22) is square, and the plug-in frame (21) is square.

3. The device for removing dust from low-smoke halogen-free cable materials according to claim 1, characterized in that: The tube body (310) is cylindrical in shape, and a box body (37) is fixedly installed at the bottom end of the tube body (310).

4. The device for removing dust from low-smoke halogen-free cable materials according to claim 3, characterized in that: The box (37) is square in shape. A nozzle (35) is fixedly installed at the bottom of the box (37), and a fan (38) is fixedly installed on the side of the box (37).

5. The device for removing dust from low-smoke halogen-free cable materials according to claim 1, characterized in that: A drive motor (36) is fixedly installed on the bracket (24), and a gear (33) is fixedly installed on the shaft end of the drive motor (36).

6. The device for removing dust from low-smoke halogen-free cable materials according to claim 5, characterized in that: A toothed ring (39) is fixedly installed on the tube body (310), and the gear (33) meshes with the toothed ring (39).

7. The device for removing dust from low-smoke halogen-free cable materials according to claim 1, characterized in that: The water tank (31) is square in shape, and a drain pipe is provided on the water tank (31), and a valve is provided on the drain pipe.